Transposition unloading mechanism for funnel operation
By designing the funnel operation and releasing mechanism, and using the movement control of the discharge pipe in the X and Y directions, the problems of low funnel discharge efficiency and easy material discharge in the prior art are solved, and uniform and accurate unloading of materials and improved working efficiency are achieved.
Patent Information
- Application Number
- CN202421374976.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing funnel unloading system can only unload at one location when truck unloading, resulting in the accumulation of materials in the truck rear bucket, which is inefficient in unloading and is prone to material unloading.
A funnel operation and positioning discharge mechanism is designed, and the uniform and accurate unloading of materials is achieved by moving the discharge pipe of the funnel in the X and Y directions. The mechanism includes a support frame, a funnel body and a transposition mechanism, and the discharge pipe is connected to the Y-direction moving plate, and the movement of the discharge pipe is achieved through the X-direction reciprocating assembly and the Y-direction moving assembly.
By controlling the movement of the funnel discharge pipe, the uniform and accurate unloading of materials is achieved, the accuracy and working efficiency of unloading are improved, and the phenomenon of unloading materials is avoided outside the vehicle.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of port funnels, in particular to a funnel operation transposition unloading mechanism. Background Art
[0002] In the process of bulk cargo loading and unloading at ports, funnels are usually used to transfer the material flow. Especially in the unloading of mineral powder and coal, large bulk cargo loading and unloading funnels and hydraulic funnels are indispensable. By using loading and unloading funnels, the gantry crane can directly load the goods into the funnel after grabbing the goods, avoiding the goods falling to the ground and secondary loading, simplifying the operation links, ensuring safe, efficient and clean production, and reducing production costs. However, when unloading the truck, the existing funnel can only unload at one position, which will cause the materials to pile up at one position in the back bucket of the truck. In this case, the driver will move the truck, but this method often causes the materials to fall outside the truck and the unloading efficiency is not high. Utility Model Content
[0003] In view of this, the utility model aims to propose a funnel operation transposition unloading mechanism, which allows the material to be evenly and accurately unloaded into the rear bucket of the truck by controlling the movement and transposition of the discharge pipe of the funnel in the X and Y directions, thereby improving the unloading accuracy and work efficiency.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] A hopper operation transposition unloading mechanism, comprising a support frame, a hopper body and a transposition mechanism;
[0006] The funnel body and the transposition mechanism are both mounted on the support frame; the funnel body is arranged above the transposition mechanism;
[0007] The discharge pipe is installed on the Y-direction movable plate of the transposition body, and the transposition mechanism can realize the movement of the discharge pipe in the X and Y directions;
[0008] The funnel body is connected to the discharge pipe via a pipeline.
[0009] Further, the transposition mechanism includes an X-direction reciprocating component and a Y-direction moving component;
[0010] The X-direction reciprocating assembly is installed on the supporting frame, and the Y-direction moving assembly is installed on the X-direction moving plate of the X-direction reciprocating assembly.
[0011] Further, the X-direction reciprocating assembly includes an X-direction driving motor, a twisted shaft, a guide shaft, an X-direction moving plate and a moving guide plate;
[0012] The two parallel twisted shafts are respectively mounted on the support frame; a driving wheel is provided at the end of one twisted shaft, and a driven wheel is provided at the end of the other twisted shaft, and the driving wheel and the driven wheel are connected by a synchronous belt;
[0013] The X-axis driving motor is installed on the support frame, and the output end of the X-axis driving motor is connected to the driving wheel, thereby realizing the driving of the two twisted shafts to rotate;
[0014] A guide shaft is correspondingly arranged for each twist shaft; a movable guide plate is arranged on the X-direction movable plate, the X-direction movable plate is sleeved to the guide shaft, the movable guide plate cooperates with the guide rail of the twist shaft, and the rotation of the twist shaft can realize the movement of the X-direction movable plate.
[0015] Furthermore, the twisted shaft is provided with cross-arranged guide rails, the movable guide plate is connected to the X-axis movable plate through a rotating shaft, the movable guide plate cooperates with the guide rails, and the movable guide plate can swing along the track of the guide rails.
[0016] Furthermore, the Y-axis moving assembly includes a Y-axis driving motor, a Y-axis screw, a Y-axis guide rod and a Y-axis moving plate;
[0017] The Y-direction screw and two Y-direction guide rods are arranged in parallel between the two X-direction moving plates, the Y-direction drive motor is also installed on the X-direction moving plate, and the output end of the Y-direction drive motor is connected to the Y-direction screw to realize the driving of the Y-direction screw.
[0018] The Y-direction moving plate is threadedly connected to the Y-direction screw rod, and is also sleeved with two Y-direction guide rods, thereby realizing the driving of the Y-direction moving plate.
[0019] Furthermore, the discharge pipe is connected to the Y-direction movable plate to realize the control of the movement of the discharge pipe in the X and Y directions.
[0020] Furthermore, the funnel body and the discharge pipe are connected via an organ pipe.
[0021] Compared with the prior art, the hopper operation transposition unloading mechanism described in the utility model has the following advantages:
[0022] The utility model provides a hopper operation position-changing unloading mechanism, which controls the movement and position-changing of the discharge pipe of the hopper in the X and Y directions, so that the materials can be evenly and accurately unloaded into the rear bucket of the truck. The utility model has a simple structure and is easy to operate, and replaces the manual position-changing of the truck driver, thereby improving the unloading accuracy and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0024] Figure 1 This is a schematic diagram of the hopper operation transposition unloading mechanism according to an embodiment of the utility model;
[0025] Figure 2 This is a schematic diagram of the transposition mechanism described in an embodiment of the utility model;
[0026] Figure 3 This is a schematic diagram of the cooperation between the movable guide plate and the twist shaft described in an embodiment of the utility model.
[0027] Description of reference numerals:
[0028] 1. Support frame; 2. Funnel body; 3. Transposition mechanism; 31. X-axis reciprocating assembly; 311. X-axis driving motor; 312. Twist shaft; 313. Guide shaft; 314. X-axis moving plate; 315. Moving guide plate; 316. Guide rail; 32. Y-axis moving assembly; 321. Y-axis driving motor; 322. Y-axis screw; 323. Y-axis guide rod; 324. Y-axis moving plate; 4. Discharge pipe; 5. Organ pipe. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0030] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0032] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0033] Funnel operation transposition unloading mechanism, such as Figure 1-Figure 3 As shown, it includes a support frame 1, a funnel body 2 and a transposition mechanism 3;
[0034] The funnel body 2 and the transposition mechanism 3 are both mounted on the support frame 1; the funnel body 2 is arranged above the transposition mechanism 3;
[0035] The discharge pipe 4 is installed on the Y-direction moving plate 324 of the transposition body, and the transposition mechanism 3 can realize the movement of the discharge pipe 4 in the X and Y directions;
[0036] The funnel body 2 and the discharge pipe 4 are connected via a pipeline.
[0037] Preferably, the transposition mechanism 3 includes an X-direction reciprocating component 31 and a Y-direction moving component 32;
[0038] The X-direction reciprocating assembly 31 is mounted on the support frame 1 , and the Y-direction moving assembly 32 is mounted on the X-direction moving plate 314 of the X-direction reciprocating assembly 31 .
[0039] Preferably, the X-direction reciprocating assembly 31 includes an X-direction driving motor 311, a twisted shaft 312, a guide shaft 313, an X-direction moving plate 314 and a moving guide plate 315;
[0040] The two parallel twisted shafts 312 are respectively mounted on the support frame 1; a driving wheel is provided at the end of one twisted shaft 312, and a driven wheel is provided at the end of the other twisted shaft 312, and the driving wheel and the driven wheel are connected by a synchronous belt;
[0041] The X-direction driving motor 311 is installed on the support frame 1, and the output end of the X-direction driving motor 311 is connected to the driving wheel, thereby realizing the driving of the two twisted shafts 312 to rotate;
[0042] A guide shaft 313 is correspondingly arranged for each twisted shaft 312; a movable guide plate 315 is arranged on the X-direction movable plate 314, and the X-direction movable plate 314 is sleeved to the guide shaft 313, and the movable guide plate 315 cooperates with the guide rail 316 of the twisted shaft 312, and the rotation of the twisted shaft 312 can realize the movement of the X-direction movable plate 314.
[0043] Preferably, the twisted shaft 312 is provided with cross-arranged guide rails 316 , and the movable guide plate 315 is connected to the X-axis movable plate 314 via a rotating shaft. The movable guide plate 315 cooperates with the guide rails 316 , and the movable guide plate 315 can swing following the trajectory of the guide rails 316 .
[0044] The cross-guide rails 316 enable the X-axis moving plate 314 to reciprocate. After the moving guide plate 315 reaches the end of one of the cross-guide rails 316, the moving guide plate 315 will switch to another guide rail 316 in the opposite direction to move in the opposite direction.
[0045] Preferably, the Y-direction moving assembly 32 includes a Y-direction driving motor 321, a Y-direction screw 322, a Y-direction guide rod 323 and a Y-direction moving plate 324;
[0046] The Y-direction screw 322 and the two Y-direction guide rods 323 are arranged in parallel between the two X-direction moving plates 314, the Y-direction drive motor 321 is also installed on the X-direction moving plate 314, and the output end of the Y-direction drive motor 321 is connected to the Y-direction screw 322 to realize the driving of the Y-direction screw 322.
[0047] The Y-direction moving plate 324 is threadedly connected to the Y-direction screw rod 322, and is also sleeved with two Y-direction guide rods 323, thereby realizing the driving of the Y-direction moving plate 324;
[0048] The Y-axis driving motor 321 drives the Y-axis screw 322 to rotate, which can drive the Y-axis moving plate 324 to move. Under the action of the two Y-axis guide rods 323, linear movement is achieved. The forward and reverse rotation of the Y-axis driving motor 321 can also achieve reciprocating movement of the Y-axis moving plate 324.
[0049] Preferably, the discharge pipe 4 is connected to the Y-direction movable plate 324 to control the movement of the discharge pipe 4 in the X and Y directions.
[0050] Preferably, the funnel body 2 and the discharge pipe 4 are connected via an organ pipe 5. The organ pipe 5 can be provided to realize the shape-dependent change of the pipe length, and the discharge operation can be completed by coordinating the movement of the discharge pipe 4, which is more convenient and efficient.
[0051] When in use, the truck is first parked under the support frame 1. When unloading, the controller automatically controls the shifting mechanism 3 to move it in the X and Y directions above the rear bucket to achieve uniform unloading and prevent the unloading from occurring outside the vehicle.
[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Funnel operation transposition unloading mechanism, characterized by: It includes a support frame, a funnel body and a transposition mechanism; the funnel body and the transposition mechanism are both mounted on the support frame; the funnel body is arranged above the transposition mechanism; a discharge pipe is mounted on the Y-direction movable plate of the transposition mechanism, and the transposition mechanism can realize the movement of the discharge pipe in the X and Y directions; the funnel body and the discharge pipe are connected by a pipeline; The transposition mechanism includes an X-direction reciprocating component and a Y-direction moving component; The X-direction reciprocating assembly is mounted on the support frame, and the Y-direction moving assembly is mounted on the X-direction moving plate of the X-direction reciprocating assembly; The X-direction reciprocating assembly includes an X-direction driving motor, a twisted shaft, a guide shaft, an X-direction moving plate and a moving guide plate; The two parallel twisted shafts are respectively mounted on the support frame; a driving wheel is provided at the end of one twisted shaft, and a driven wheel is provided at the end of the other twisted shaft, and the driving wheel and the driven wheel are connected by a synchronous belt; The X-axis driving motor is installed on the support frame, and the output end of the X-axis driving motor is connected to the driving wheel, thereby realizing the driving of the two twisted shafts to rotate; Each twist shaft is provided with a guide shaft; a movable guide plate is provided on the X-direction movable plate, the X-direction movable plate is sleeved to the guide shaft, the movable guide plate cooperates with the guide rail of the twist shaft, and the rotation of the twist shaft can realize the movement of the X-direction movable plate; The twisted shaft is provided with cross-arranged guide rails, the movable guide plate is connected to the X-direction movable plate through a rotating shaft, the movable guide plate cooperates with the guide rails, and the movable guide plate can swing along the track of the guide rails; The Y-axis moving assembly includes a Y-axis driving motor, a Y-axis screw rod, a Y-axis guide rod and a Y-axis moving plate; The Y-direction screw and two Y-direction guide rods are arranged in parallel between the two X-direction moving plates, the Y-direction drive motor is also installed on the X-direction moving plate, and the output end of the Y-direction drive motor is connected to the Y-direction screw to realize the driving of the Y-direction screw. The Y-direction moving plate is threadedly connected to the Y-direction screw rod, and is also sleeved with two Y-direction guide rods, thereby realizing the driving of the Y-direction moving plate.
2. The hopper operation transposition unloading mechanism according to claim 1 is characterized in that: The discharge pipe is connected to the Y-direction movable plate to realize the control of the movement of the discharge pipe in the X and Y directions.
3. The hopper operation transposition unloading mechanism according to claim 1 is characterized in that: The funnel body and the discharge pipe are connected via an organ pipe.