Dust removal device of movable discharging trolley and movable discharging trolley
By designing a water-sealed fully sealed dust collector and dust removal device, the problems of flue gas overflow and system resistance in the dust collector of the mobile unloading truck are solved, and the full sealing of the unloading point and the improvement of the workshop environment is achieved.
Patent Information
- Application Number
- CN202420535706.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The dust removal device of existing mobile unloading trucks has problems such as severe flue gas spillover and large system resistance, resulting in poor dust removal effect and poor workshop environment.
A fully sealed dust collector with water seal type is designed, including a dust collector, a dust collector, a water seal tank and a water sealing plug plate. The flue gas is introduced into the dust collector through the flue gas channel, and a sealing structure is formed using the water sealing tube and a water sealing plug plate to avoid dust spillage.
The full sealing of the unloading point is achieved, which reduces the overflow of dust, improves the workshop environmental quality, and reduces the operating resistance of the mobile unloading trolley.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection machinery, in particular to a dust removal device for a mobile unloading trolley and a mobile unloading trolley. Background Art
[0002] The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.
[0003] During the production process, the iron and steel metallurgical industry often produces various dusty fumes. In order to improve the workshop environment to meet people's health needs and meet the increasingly stringent national environmental protection standards, an environmental dust removal system must be set up. Among them, the bag dust removal system is the most widely used dust removal device for environmental dust removal.
[0004] Most of the existing steel industries adopt the "blast furnace-converter" long-process production technology, in which the blast furnace ore trough, coke trough, converter high-span high-level silo, etc. all need to use mobile unloading carts to unload various materials into the silo.
[0005] At present, the dust removal process for unloading materials from the mobile unloading trolley to the silo generally adopts the form of mobile ventilation slots + silo vacuum dust removal, and then the smoke is transported to the bag dust collector for purification through the dust removal pipeline. However, this dust removal method has serious smoke overflow, resulting in poor dust removal effect and affecting the workshop environment; and the dust removal pipeline is long, which makes the mobile unloading trolley have a large system resistance during operation.
[0006] Although some dust removal devices in the prior art are designed to be sealed, they require the cooperation of rollers, sealing belts, dust hoods, and silos to achieve sealing, and have a complex structure. The mobile unloading trolley needs to unload back and forth, which makes its stability poor. Utility Model Content
[0007] In view of the deficiencies in the prior art, the purpose of the embodiments of the utility model is to provide a mobile unloading trolley dust removal device and a mobile unloading trolley, which can achieve a fully enclosed unloading point without dust spillage, thereby greatly improving the workshop environment.
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A dust removal device for a mobile unloading trolley, comprising:
[0010] A dust removal hood, one end of which is sleeved on a discharge pipe of a mobile unloading trolley and forms a smoke passage with a side wall of the discharge pipe;
[0011] A dust collector, the dust collector is arranged on the mobile unloading trolley, and the dust collector is connected to the dust hood through the smoke channel;
[0012] A water seal groove, which is horizontally arranged along the moving direction of the mobile unloading trolley, and is respectively located on both sides of the discharge pipe;
[0013] A water seal plug plate, the water seal plug plates are respectively arranged on the two side walls of the dust removal cover along the length direction and are located at the other end of the dust removal cover, and the water seal plug plates extend into the corresponding water seal groove; the other end of the dust removal cover is connected with a vertically arranged dust-proof soft curtain and a sealing soft curtain, the dust-proof soft curtains are respectively located on both sides of the dust removal cover along the length direction, and the sealing soft curtains are respectively located on both sides of the dust removal cover along the width direction.
[0014] By adopting the above technical scheme, the discharge pipe and the silo are covered by the dust hood, and the dust hood, the water seal plug plate and the sealing soft curtain form a water-sealed fully enclosed dust hood to prevent dust from overflowing at the unloading point; at the same time, the water seal groove is laid along the moving direction of the mobile unloading trolley, and the dust hood, the water seal plug plate and the sealing soft curtain are all installed on the mobile unloading trolley, which can move with the movement of the mobile unloading trolley to reduce the running resistance.
[0015] Furthermore, the water seal tank includes a base and a groove for holding water, and the groove is horizontally arranged on the top of the base;
[0016] The groove accommodates the corresponding water seal plug plate, and there is a certain distance between the water seal plug plate and the inner bottom surface of the groove.
[0017] By adopting the above technical solution, the base is used to provide good support and closure for the water seal groove. At the same time, there is a distance between the water seal plug plate and the groove to avoid causing great resistance to the movement of the trolley.
[0018] Furthermore, the installation height of the sealing soft curtain is lower than the height of the silo, and the installation height of the lowest side of the anti-dust soft curtain is lower than the height of the water seal groove.
[0019] By adopting the above technical solution, the dust-proof soft curtain is used to prevent smoke from entering the water seal groove during unloading. At the same time, the dust-proof soft curtain and the sealing soft curtain form a sealing structure surrounding the unloading position to prevent dust from overflowing from the unloading point.
[0020] Furthermore, one end of the dust removal hood is connected to an interface short tube, the upper part of the feed pipe is located inside the interface short tube, and the interface short tube and the side wall of the feed pipe form a smoke channel;
[0021] The interface short pipe is communicated with the dust collector.
[0022] By adopting the above technical solution, the flue gas collected by the dust hood enters the dust collector through the flue gas channel for purification.
[0023] Furthermore, it also includes an ash unloading unit, the dust collector is connected to the ash unloading unit, and the ash unloading unit is connected to the discharge pipe.
[0024] By adopting the above technical solution, the flue gas is collected and purified, and then discharged through the ash unloading unit after meeting the standards.
[0025] Preferably, the ash unloading unit comprises an ash unloading pipeline, an ash unloading valve and a gate valve, the gate valve is arranged on the ash unloading pipeline, and the ash unloading valve is communicated with the ash unloading pipeline.
[0026] By adopting the above technical solution, the dust ash is discharged to the silo through the ash discharge valve and the ash discharge pipeline.
[0027] Furthermore, the dust removal cover is a quadrangular pyramid structure.
[0028] By adopting the above technical solution, it is convenient to better connect with the feeding pipe and the silo.
[0029] Furthermore, the sealing soft curtain and the anti-dust soft curtain are both made of soft rubber plates.
[0030] By adopting the above technical solution, the friction generated during installation is reduced.
[0031] Furthermore, the dust collector is a pulse filter bag dust collector.
[0032] By adopting the above technical solution, the pulse filter bag dust collector is a single-machine dust collector with small footprint, low operating cost and good dust removal effect.
[0033] The utility model also provides a mobile unloading trolley, comprising the above-mentioned mobile unloading trolley dust removal device.
[0034] One or more technical solutions provided by the utility model have at least the following technical effects or advantages:
[0035] 1. The technical solution provided by the utility model designs a water-sealed fully enclosed dust removal hood with a simple structure. After installation, no other operations are required to achieve almost full sealing of the unloading point, reduce dust spillage, and greatly improve the workshop environment.
[0036] 2. In the technical solution provided by the utility model, except for the water seal tank, other components are installed on the mobile unloading trolley and can move with the mobile unloading trolley, thereby enhancing the flexibility of use and reducing the resistance of the mobile unloading trolley during its movement.
[0037] 3. The technical solution provided by the utility model provides power through the fan of the dust collector to ensure a certain negative pressure at the discharge port, collects the flue gas, purifies it and then discharges it in compliance with the standards, thereby achieving a good dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0039] Figure 1 It is a top view schematic diagram provided by an embodiment of the utility model;
[0040] Figure 2 The utility model embodiment provides Figure 1 AA cross-sectional view in FIG.
[0041] Figure 3 The utility model embodiment provides Figure 1 BB cross-sectional view in FIG.
[0042] In the figure: 1. Water seal groove; 2. Water seal plug plate; 3. Anti-dust soft curtain; 4. Dust removal hood; 5. Sealing soft curtain; 6. Flue gas duct; 7. Dust collector; 8. Dust unloading unit; 9. Feeding pipe; 10. Mobile unloading trolley; 11. Interface short pipe.
[0043] In order to show the positions of various parts, the distances or sizes between them are exaggerated and the schematic diagram is for reference only. DETAILED DESCRIPTION
[0044] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0045] Embodiment 1
[0046] The mobile unloading trolley 10 unloads the materials into the silo through the discharge pipe 9. As introduced in the background technology, the dust removal equipment of the mobile unloading trolley 10 in the prior art has poor sealing performance at the unloading position and cannot adapt to the movement of the mobile unloading trolley 10. In order to solve the above technical problems, the utility model proposes a dust removal device for the mobile unloading trolley.
[0047] Combination Figure 1-Figure 3The dust removal device of the mobile unloading trolley includes a dust hood 4, a dust collector 7, a water seal groove 1, a water seal plug plate 2 and an ash unloading unit 8; the dust hood 4 is a hollow structure with openings at both ends, one end of which is connected to a vertically arranged interface short pipe 11, the interface short pipe 11 is sleeved on the discharge pipe 9 of the mobile unloading trolley 10, so that the interface short pipe 11 and the outer wall of the discharge pipe 9 form a flue gas channel 6; the dust collector 7 is installed on the mobile unloading trolley 10, and the end of the interface short pipe 11 away from the dust hood 4 is connected to the dust collector 7, that is, the flue gas channel 6 is connected to the dust collector 7, the dust collector 7 is connected to the ash unloading unit 8, the ash unloading unit 8 is connected to the discharge pipe 9, and the bottom end of the discharge pipe 9 is provided with a discharge port.
[0048] The number of water seal grooves 1 corresponding to one discharge pipe 9 is 2, and the water seal grooves 1 are horizontally arranged along the moving direction of the mobile unloading trolley 10. The water seal grooves 1 are respectively located on both sides of the unloading port, and a silo unloading port is placed parallel to the two water seal grooves 1; similarly, the number of water seal plug plates 2 is 2, and the two water seal plug plates 2 are respectively vertically connected to the two side walls of the dust removal hood 4 along the length direction, that is, on the same side as the corresponding water seal groove 1, extending into the corresponding water seal groove 1, located below the water surface but higher than the bottom surface of the water seal groove 1, and thus, under the premise of ensuring the sealing performance, it does not affect the normal use of the mobile unloading trolley 10.
[0049] Among them, the water seal groove 1 includes a base and a groove for holding water, the base is supported by concrete, and the groove is horizontally fixed to the top of the base; the groove accommodates the corresponding water seal plug plate 2, the bottom surface of the water seal plug plate 2 is located below the water surface, and there is a certain distance between it and the inner bottom surface of the groove.
[0050] Except for the water seal tank 1, all the components of the device are installed on the mobile unloading trolley 10 and can move with the mobile unloading trolley 10, so the use is more flexible and convenient.
[0051] As an implementation mode, in order to ensure that the dust hood 4 can seal the silo and prevent the smoke from overflowing when unloading through the discharge pipe 9, a sealing soft curtain 5 is vertically installed at the other end of the dust hood 4, and the sealing soft curtain 5 is respectively located on both sides of the dust hood 4 along the width direction; at the same time, its installation height is lower than the height of the silo to ensure complete coverage of the unloading position.
[0052] In order to prevent smoke from entering the water seal groove 1, a vertically arranged anti-ash soft curtain 3 is connected to the other end of the dust hood 4. The anti-ash soft curtain 3 is located on both sides of the dust hood 4 along the length direction, that is, on the same side as the corresponding water seal plug plate 2; the installation height of the lowest side of the anti-ash soft curtain 3 is lower than the height of the water seal groove 1 to isolate the water seal groove 1 from the unloading position; at the same time, the sealing soft curtain 5 and the anti-ash soft curtain 3 form a sealing enclosure to seal the unloading position.
[0053] In this embodiment, the ash unloading unit 8 includes an ash unloading pipe, a gate valve and a star-shaped ash unloading valve. The dust collector 7 is connected to the ash unloading valve, and the ash unloading valve is connected to the ash unloading pipe. A gate valve is installed on the ash unloading pipe, and the opening and closing of the ash unloading valve is controlled by the control system of the dust collector; the dust collector 7 is a pulse filter bag dust collector, including a box body, an ash hopper, a fan, etc. The specific structure and connection relationship of the above-mentioned dust collector 7 and the ash unloading unit 8 are all existing technologies and will not be repeated in this embodiment; the sealing soft curtain 5 and the anti-ash soft curtain 3 are both made of soft rubber plates to reduce friction with the silo during installation.
[0054] The working method of this embodiment is as follows:
[0055] When in use, the water seal plug plate 2 is inserted below the water surface of the water seal groove 1, and the dust hood 4 is combined with the discharge pipe 9 to form a flue gas channel 6 connected to the dust collector 7. The flue gas generated during the unloading process is collected by the dust hood 4 and transported to the dust collector 7 through the flue gas channel 6. After purification, the dust ash is unloaded to the discharge pipe 9 through the ash unloading unit 8 and enters the silo.
[0056] Embodiment 2
[0057] Combination Figure 1-Figure 3 Based on the above-mentioned dust removal device for the mobile unloading trolley, the embodiment of the utility model also provides a mobile unloading trolley 10, and the discharge pipe 9 of the mobile unloading trolley 10 is provided with the dust removal device for the mobile unloading trolley described in the above-mentioned embodiment. Since the dust removal device for the mobile unloading trolley has the above-mentioned technical effect, please refer to the above-mentioned embodiment for the technical effect of the mobile unloading trolley 10 using the dust removal device for the mobile unloading trolley.
[0058] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. A dust removal device for a mobile unloading trolley, characterized in that: include: A dust removal hood, one end of which is sleeved on a discharge pipe of a mobile unloading trolley and forms a smoke passage with a side wall of the discharge pipe; A dust collector, the dust collector is arranged on the mobile unloading trolley, and the dust collector is connected to the dust hood through the smoke channel; A water seal groove, which is horizontally arranged along the moving direction of the mobile unloading trolley, and is respectively located on both sides of the discharge pipe; A water seal plug plate, the water seal plug plates are respectively arranged on the two side walls of the dust removal cover along the length direction and are located at the other end of the dust removal cover, and the water seal plug plates extend into the corresponding water seal groove; the other end of the dust removal cover is connected with a vertically arranged dust-proof soft curtain and a sealing soft curtain, the dust-proof soft curtains are respectively located on both sides of the dust removal cover along the length direction, and the sealing soft curtains are respectively located on both sides of the dust removal cover along the width direction.
2. The dust removal device for the mobile unloading vehicle according to claim 1, characterized in that: The water seal tank comprises a base and a groove for holding water, wherein the groove is horizontally arranged on the top of the base; The groove accommodates the corresponding water seal plug plate, and there is a certain distance between the water seal plug plate and the inner bottom surface of the groove.
3. The dust removal device for the mobile unloading vehicle according to claim 1, characterized in that: The installation height of the sealing soft curtain is lower than the height of the silo, and the installation height of the lowest side of the anti-ash soft curtain is lower than the height of the water seal groove.
4. The dust removal device for the mobile unloading vehicle according to claim 1, characterized in that: One end of the dust removal hood is connected to an interface short tube, the upper part of the feed pipe is located inside the interface short tube, and the interface short tube and the side wall of the feed pipe form a smoke channel; The interface short pipe is communicated with the dust collector.
5. The dust removal device for a mobile unloading vehicle according to claim 1, characterized in that: It also includes an ash unloading unit, the dust collector is connected to the ash unloading unit, and the ash unloading unit is connected to the discharge pipe.
6. The dust removal device for the mobile unloading vehicle according to claim 5, characterized in that: The ash unloading unit comprises an ash unloading pipeline, an ash unloading valve and a gate valve. The gate valve is arranged on the ash unloading pipeline, and the ash unloading valve is communicated with the ash unloading pipeline.
7. The dust removal device for a mobile unloading vehicle according to claim 1, characterized in that: The dust removal cover is a quadrangular pyramid structure.
8. The dust removal device for a mobile unloading vehicle according to claim 1, characterized in that: The sealing soft curtain and the anti-ash soft curtain are both made of soft rubber plates.
9. The dust removal device for a mobile unloading vehicle according to claim 1, characterized in that: The dust collector is a pulse filter bag dust collector.
10. A mobile unloading trolley, characterized in that: It comprises the dust removal device of the mobile unloading trolley as described in any one of claims 1-9.