Discharging device for asphalt processing
By designing a discharge device for asphalt processing with a reducer and an active gear, and combining an adsorption shell, activated carbon adsorption box and a gas purification box, the problem that traditional asphalt unloading methods cannot effectively remove harmful flue gases, and effective adsorption and purification of flue gases are achieved, improving the working environment and health and safety.
Patent Information
- Application Number
- CN202421255091.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During asphalt processing, traditional unloading methods cannot effectively remove harmful flue gases and carcinogens generated in asphalt, resulting in working environment pollution and health risks.
A discharge device for asphalt processing is designed, and the driving gear is driven to rotate through a reducer to realize the opening or closing between the flip plate and the discharge port, control the volume of the asphalt unloading, and absorb and purify the generated flue gas by adsorbing the shell, activated carbon adsorption box and gas purification box.
Effectively control the flue gas leakage during asphalt discharge, ensure that the harmful substances in the flue gas are adsorbed and purified, improve the working environment, and reduce health risks.
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Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of asphalt unloading, in particular to a unloading device for asphalt processing. Background Art
[0002] A large amount of hot air is generated during the processing of asphalt, which makes the temperature of the asphalt higher and ensures the fluidity of the asphalt. However, when the asphalt is unloaded, a large amount of heat is separated from the asphalt. The components of the asphalt hot air mainly include tar, and also contain a variety of carcinogens that are harmful to the human body. Therefore, during the unloading of asphalt, a large amount of hot air mixes with the air, causing damage to the working environment. After the harmful substances in the air are inhaled by the human body, it will seriously affect human health.
[0003] At present, when traditional asphalt is unloaded, water fans or water curtains are generally used to achieve the effect of dust removal and cooling the heat generated by asphalt unloading. However, when processing in this way, only larger substances in the heat can be separated, and smaller substances cannot be effectively separated. In this way, effective substances will still spread through the air. In addition, the traditional processing method requires a large amount of water resources, and the processing effect is not ideal.
[0004] After searching, Chinese patent publication No. CN201920792974.6 discloses an asphalt fume and dust treatment device for an asphalt mixing station; the asphalt fume and dust treatment device for the asphalt mixing station includes a fume outlet of the drying drum connected to the air inlet of the dust collector; the exhaust gas collecting device is arranged at the discharge port of the mixing pot and the finished product silo, and the exhaust gas collecting device is connected to the asphalt fume output device; the asphalt fume output device is connected to a port of the burner air inlet tee pipe; after the asphalt fume is burned by the burner, the exhaust gas enters the dust collector, and after being purified by the dust collector, the exhaust gas is discharged after meeting the environmental protection requirements.
[0005] The device in the above patent discharges asphalt through the finished product silo into the receiving channel, which cannot effectively ensure the amount of smoke inside the receiving channel. When the finished product silo continues to discharge into the receiving channel, a large amount of smoke in the asphalt cannot be effectively and timely collected and processed by the second exhaust gas collection ring pipe, which will cause the smoke to leak from the inside of the receiving channel, causing pollution to the surrounding working environment.
[0006] In view of the above situation, we provide a unloading device for asphalt processing. In this device, the two driving gears are driven to rotate by a reducer to realize the opening or closing between the flap and the discharge port. In this way, the volume of the asphalt unloading can be effectively controlled during unloading, ensuring that the smoke generated during unloading can be adsorbed in time, and effectively preventing the smoke generated during unloading from leaking to positions outside the frame. When adsorbing the smoke, the negative pressure machine transmits the smoke to the suction duct through the adsorption shell, and the end of the suction duct is connected to the activated carbon adsorption box through a conveying pipe to achieve effective adsorption of harmful substances in the smoke. The gas adsorbed by the induced draft fan is extracted into the gas purification box, and the gas after passing through the gas purification box meets the emission requirements. Utility Model Content
[0007] The purpose of the utility model is to provide a unloading device for asphalt processing, which drives two driving gears to rotate through a reducer to realize the opening or closing of the flap and the discharge port. In this way, when unloading, the volume of the asphalt unloading can be effectively controlled to ensure that the smoke generated during unloading can be absorbed in time, preventing the smoke generated during unloading from leaking to positions outside the frame body; so as to solve the problems of the above-mentioned background technology.
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A discharging device for asphalt processing, comprising a frame body; a discharging port is provided on the middle loading plate of the frame body; slide rails are fixedly installed on both sides of the discharging port; the slide rails are installed in cooperation with the slide grooves on both sides of the flap in the discharging assembly; the flap is arranged in an arc shape;
[0010] The top of the inner side of the middle carrier plate of the frame body is connected to the adsorption shell in the hot gas purification component; the hot gas purification component also includes an air suction duct; the air suction duct is connected to the adsorption shell; the end of the air suction duct away from the adsorption shell extends to the outside of the frame body and is connected to the activated carbon adsorption box through a conveying duct; one side of the activated carbon adsorption box is sealed and connected to the gas purification box; the gas purification box is connected to the induced draft fan through a connecting pipe; the induced draft fan is used to extract air into the gas purification box to accelerate the gas inside the activated carbon adsorption box
[0011] As a further technical solution of the utility model, the flap also includes teeth; the teeth are arranged on both sides of the outer wall of the flap and mesh with the driving gear; the driving gear is fixedly installed at both ends of the connecting shaft; the connecting shaft is fixedly installed with the reducer.
[0012] As a further technical solution of the utility model, the connecting shaft on one side of the driving gear is installed in cooperation with the mounting seat.
[0013] As a further technical solution of the utility model, a material tank is fixedly installed on the top plate of the frame body; a discharge pipe is arranged between the material tank and the flap; and the curvature of the bottom of the discharge pipe is the same as that of the flap.
[0014] As a further technical solution of the utility model, a plurality of baffles are arranged on the edges of both sides of the frame body.
[0015] As a further technical solution of the utility model, a plurality of activated carbon filling plates are arranged in the activated carbon adsorption box.
[0016] As a further technical solution of the utility model, a negative pressure machine is fixedly installed at the connection between the suction duct and the adsorption shell.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. In the utility model, when unloading, the processed asphalt is transferred to the material tank on the top of the frame body, and the material tank cooperates with the flap through the unloading pipe. The edge of the bottom of the unloading pipe has the same curvature as the flap, so that when unloading, the flap can be effectively opened or closed on the bottom of the unloading pipe, and the two driving gears are simultaneously meshed with the teeth on one side of the flap by the reducer to realize the movement of the flap along the slide rails on both sides of the unloading port, so as to effectively realize the opening or closing of the unloading port. The unloading port can be effectively opened or closed by controlling the opening or closing of the unloading port by the flap, so that the unloading effect can be effectively achieved, so that when unloading, the hot gas in the asphalt can also be effectively guaranteed to be discharged;
[0019] 2. In the utility model, when the flap is separated from the discharge port, the asphalt is discharged. During the discharge, the generated hot air floats upward and is adsorbed by the adsorption shell. The hot air is extracted into the suction duct by the negative pressure machine. The end of the suction duct is connected to the activated carbon adsorption box through the conveying pipe. The harmful substances are adsorbed by the multi-layer activated carbon filling plate inside the activated carbon adsorption box. The other end of the activated carbon adsorption box is connected to the gas purification box. The adsorbed gas is extracted into the gas purification box by the induced draft fan, so that the adsorbed gas is purified and the gas meets the emission standards.
[0020] 3. In the utility model, in the device, the amount of asphalt unloading each time is effectively controlled by the flap, so that the hot air generated by a certain amount of asphalt can be completely extracted by the adsorption shell, which can effectively prevent the hot air from leaking to positions outside the frame due to accumulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0022] Figure 2 This utility model Figure 1 Side view of.
[0023] Figure 3 This utility model Figure 1 Schematic diagram of the bottom structure.
[0024] Figure 4 This utility model Figure 1 Schematic diagram of the internal structure breakdown.
[0025] Figure 5 This utility model Figure 4 Schematic diagram from another perspective.
[0026] Figure 6 This utility model Figure 5 Schematic diagram of the local structure.
[0027] Figure 7 This utility model Figure 5 A magnified view of the local structure at A.
[0028] In the figure: 1-frame, 2-tank, 3-hot gas purification component, 30-suction duct, 31-negative compressor, 32-conveying duct, 33-activated carbon adsorption box, 34-gas purification box, 35-adsorption shell, 4-discharging duct, 5-discharging component, 50-reducer, 51-driving gear, 52-mounting seat, 53-flap, 530-teeth, 531-slide, 54-connecting shaft, 6-discharging port, 7-slide rail. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-7 In the embodiment of the utility model, a discharging device for asphalt processing includes a frame body 1; a discharging port 6 is provided on the middle carrier plate of the frame body 1; slide rails 7 are fixedly installed on both sides of the discharging port 6; the slide rails 7 are installed in cooperation with the slide grooves 531 on both sides of the flap 53 in the discharging assembly 5; the flap 53 is arranged in an arc shape;
[0031] The inner top of the middle carrier plate of the frame body 1 is connected to the adsorption shell 35 in the hot gas purification component 3; the hot gas purification component 3 also includes an air suction duct 30; the air suction duct 30 is connected to the adsorption shell 35; the end of the air suction duct 30 away from the adsorption shell 35 extends to the outside of the frame body 1 and is connected to the activated carbon adsorption box 33 through a conveying pipe 32; one side of the activated carbon adsorption box 33 is sealed and connected to the gas purification box 34; the gas purification box 34 is connected to the induced draft fan through a connecting pipe.
[0032] More specifically, the flap 53 further includes teeth 530 ; the teeth 530 are arranged on both sides of the outer wall of the flap 53 and mesh with the driving gear 51 ; the driving gear 51 is fixedly mounted at both ends of the connecting shaft 54 ; the connecting shaft 54 is fixedly mounted to the reducer 50 .
[0033] By adopting the above technical scheme, during unloading, the processed asphalt is transferred to the material tank 2 on the top of the frame body 1, and the material tank 2 cooperates with the flap 53 through the unloading pipe 4. The edge of the bottom of the unloading pipe 4 has the same curvature as the flap 53, so that during unloading, the flap 53 can effectively open or close the bottom of the unloading pipe 4, and the two driving gears 51 are simultaneously engaged with the teeth 530 on one side of the flap 53 by the reducer 50 to realize the flap 53 moving along the slide rails 7 on both sides of the discharge port 6, effectively realizing the opening or closing of the discharge port 6, and the discharge port 6 is effectively controlled by the flap 53 to open or close, so that the unloading effect can be effectively achieved, so that during unloading, the hot gas in the asphalt can also be effectively guaranteed to be discharged;
[0034] The connecting shaft 54 on one side of the driving gear 51 is installed in cooperation with the mounting seat 52 .
[0035] In this embodiment, a material tank 2 is fixedly mounted on the top plate of the frame body 1 ; a discharge pipe 4 is provided between the material tank 2 and the flap 53 ; and the bottom of the discharge pipe 4 has the same curvature as that of the flap 53 .
[0036] By adopting the above technical scheme, when the flap 53 is separated from the discharge port 6, the asphalt is unloaded. During unloading, the generated hot air floats upward, and the hot air is adsorbed by the adsorption shell 35. The hot air is extracted into the suction duct 30 through the negative compressor 31. The end of the suction duct 30 is connected to the activated carbon adsorption box 33 through the conveying pipe 32. The harmful substances are adsorbed by the multi-layer activated carbon filling plates inside the activated carbon adsorption box 33. The other end of the activated carbon adsorption box 33 is connected to the gas purification box 34. The adsorbed gas is extracted into the gas purification box 34 through the induced draft fan, so that the adsorbed gas is purified so that the gas meets the emission standards.
[0037] In this embodiment, a plurality of baffles are provided on both side edges of the frame body 1;
[0038] Furthermore, the activated carbon adsorption box 33 is provided with a plurality of activated carbon filling plates;
[0039] A negative pressure machine 31 is fixedly installed at the connection between the suction duct 30 and the adsorption shell 35.
[0040] By adopting the above technical solution, the amount of asphalt unloading each time is effectively controlled by the flap 53, so that the hot air generated by a certain amount of asphalt can be completely extracted by the adsorption shell 35, which can effectively prevent the hot air from leaking to a position outside the frame body 1 due to accumulation.
[0041] The working principle of the utility model is as follows: during unloading, the processed asphalt is transferred to the material tank 2 on the top of the frame body 1, and the material tank 2 cooperates with the flap 53 through the unloading pipe 4. The edge of the bottom of the unloading pipe 4 has the same curvature as the flap 53, so that during unloading, the flap 53 can effectively open or close the bottom of the unloading pipe 4, and the connecting shaft 54 is driven by the reducer 50 to realize that the two active gears 51 are simultaneously engaged with the teeth 530 on one side of the flap 53, so that the flap 53 moves along the slide rails 7 on both sides of the unloading port 6, and the unloading port 6 is effectively opened or closed. The unloading port 6 is opened or closed by controlling the flap 53 to effectively achieve the unloading effect, so that during unloading, the hot gas in the asphalt can also be effectively discharged;
[0042] When the flap 53 is separated from the discharge port 6, the asphalt is discharged. During the discharge, the generated hot air floats upward and is adsorbed by the adsorption shell 35. The hot air is extracted into the suction duct 30 through the negative pressure machine 31. The end of the suction duct 30 is connected to the activated carbon adsorption box 33 through the conveying pipe 32. The harmful substances are adsorbed by the multi-layer activated carbon filling plate inside the activated carbon adsorption box 33. The other end of the activated carbon adsorption box 33 is connected to the gas purification box 34. The adsorbed gas is extracted into the gas purification box 34 through the induced draft fan, so that the adsorbed gas is purified and treated to meet the emission standards.
[0043] In this device, the amount of asphalt discharged each time is effectively controlled by the flap 53, so that the hot air generated by a certain amount of asphalt can be completely extracted by the adsorption shell 35, which can effectively prevent the hot air from leaking to a position outside the frame body 1 due to accumulation.
[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A discharging device for asphalt processing, characterized in that: The machine comprises a frame body (1); a material discharge port (6) is provided on the middle carrier plate of the frame body (1); slide rails (7) are fixedly installed on both sides of the material discharge port (6); the slide rails (7) are installed in cooperation with the slide grooves (531) on both sides of the flap (53) in the unloading assembly (5); the flap (53) is arranged in an arc shape; The inner top of the middle carrier plate of the frame body (1) is connected to the adsorption shell (35) in the hot gas purification component (3); the hot gas purification component (3) also includes an air suction duct (30); the air suction duct (30) is connected to the adsorption shell (35); one end of the air suction duct (30) away from the adsorption shell (35) extends to the outside of the frame body (1) and is connected to the activated carbon adsorption box (33) through a conveying duct (32); one side of the activated carbon adsorption box (33) is sealed and connected to the gas purification box (34); the gas purification box (34) is connected to the induced draft fan through a connecting pipe.
2. The unloading device for asphalt processing according to claim 1, characterized in that: The flap (53) further comprises teeth (530); the teeth (530) are arranged on both sides of the outer wall of the flap (53) and mesh with the driving gear (51); the driving gear (51) is fixedly mounted on both ends of the connecting shaft (54); the connecting shaft (54) and the reducer (50) are fixedly mounted.
3. The unloading device for asphalt processing according to claim 2, characterized in that: The connecting shaft (54) on one side of the driving gear (51) is mounted in cooperation with the mounting seat (52).
4. The unloading device for asphalt processing according to claim 3, characterized in that: A material tank (2) is fixedly mounted on the top plate of the frame body (1); a discharge pipe (4) is provided between the material tank (2) and the flap (53); and the bottom of the discharge pipe (4) has the same curvature as the flap (53).
5. The unloading device for asphalt processing according to claim 4, characterized in that: A plurality of baffles are arranged on the edges of both sides of the frame body (1).
6. The unloading device for asphalt processing according to claim 1, characterized in that: A plurality of activated carbon filling plates are arranged in the activated carbon adsorption box (33).
7. The unloading device for asphalt processing according to claim 1, characterized in that: A negative pressure machine (31) is fixedly installed at the connection between the suction duct (30) and the adsorption shell (35).
Citation Information
Patent Citations
Asphalt flue gas and dust treatment device of asphalt mixing plant
CN210194388U