Automatic roll changing device for coating base material of lithium battery
By designing the automatic roll-changing device for coated substrates of lithium batteries, using U-shaped mounting plates, smoothing components and winding motors, automatic roll-collection and automatic roll-changing are realized, solving the problems of cumbersome roll-changing and low roll-collection efficiency in the existing technology, and improving the roll-collection quality and efficiency.
Patent Information
- Application Number
- CN202520119885.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2035-01-20
AI Technical Summary
The existing lithium battery coated substrate winding device needs to be stopped when changing the roll, which leads to cumbersome rolling and low winding efficiency. It is easy to loosen or wrinkle during the rolling process of coating substrate, affecting the quality of later winding.
An automatic roll-changing device for coating substrates of lithium batteries is designed, using U-shaped mounting plates, smoothing components, winding motors, winding rollers, incomplete gears and conversion motors, to realize automatic winding and automatic winding functions, and reduce wrinkles during winding through smoothing panels and guide rails.
The automatic winding and automatic winding of lithium battery coated substrates is realized, which improves the winding efficiency and winding quality, and reduces the looseness and wrinkle of the coated substrates during the winding process.
Smart Images

Figure CN222540000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery preparation, in particular to an automatic roll-changing device for coating substrates of lithium batteries. Background Art
[0002] Batteries have high energy density and long cycle life. As a new type of clean energy, they are widely used in energy storage, power, 3C, etc. The manufacturing process of lithium batteries in the power or energy storage field includes slurry mixing, coating, film making, winding, shelling, liquid injection and other processes. Therefore, it is necessary to design an automatic roll-changing device for lithium battery coating substrates.
[0003] The existing reel changing method in the lithium battery coating process is mostly manual reel changing by operators, and the entire device needs to be stopped during the reel changing process before the coating reel can be changed. This reel changing method is relatively cumbersome and reduces the efficiency of the coating substrate winding. At the same time, most of the coating substrates are not provided with a smoothing structure during the winding process. When the coating substrate is wound, it is easy to cause looseness or wrinkles during winding due to external reasons, affecting the quality of the later winding. Utility Model Content
[0004] The utility model aims to provide an automatic roll-changing device for lithium battery coated substrates, which solves the problem that the existing coated substrate winding device needs to stop the entire device to change rolls when changing rolls, which increases the complexity of later roll changing and winding efficiency. Finally, wrinkles or looseness are easily generated during the winding process of the coated substrate, affecting the quality of the later winding.
[0005] To achieve the above-mentioned purpose, an automatic roll-changing device for lithium battery coated substrates is provided, comprising a U-shaped mounting plate, a smoothing assembly is provided at one end of the front side on both sides of the U-shaped mounting plate, mounting disks are provided at the top of one end of the front side on both sides of the U-shaped mounting plate, one group of the mounting disks is provided with gears on the side close to the U-shaped mounting plate, one group of the mounting disks is provided with winding motors on the top and bottom of the side away from the gear, the output ends of the two groups of winding motors are threadedly connected with winding rollers, and the two groups of winding rollers are connected to the other group of mounting disks on the side away from the winding motor, a conversion motor is installed at the top of one end of the back side of the U-shaped mounting plate close to the gear, the output end of the conversion motor is provided with an incomplete gear meshing with the gear, and limiting rollers are symmetrically provided on the top of the front end of the U-shaped mounting plate.
[0006] According to the automatic roll-changing device for coating substrates of lithium batteries, the smoothing component includes a spring, a sliding rod, a guide rail and a smoothing plate. The guide rails are provided with two groups, and the inner tops of the two groups of guide rails are provided with sliding rods for sliding together. The inner bottoms of the two groups of guide rails are provided with springs connected to the sliding rods, and the tops of the sliding rods are provided with smoothing plates that fit with the winding roller.
[0007] According to the automatic roll-changing device for coating substrates of lithium batteries, a rotating rod connected to the U-shaped mounting plate is provided at the middle position of the two groups of mounting discs away from each other, and a gear is provided on the outside of one group of rotating rods.
[0008] According to the automatic roll changing device for lithium battery coating substrate, limiting grooves are provided at the top and bottom of the gear close to the U-shaped mounting plate, and arc-shaped blocks are engaged inside the limiting grooves, and two groups of arc-shaped blocks are provided with telescopic rods connected to them on the side close to the U-shaped mounting plate.
[0009] According to the automatic roll-changing device for coating substrates of lithium batteries, the output ends of the two groups of winding motors and the top and bottom of the other group of mounting disks away from the U-shaped mounting plate are both provided with U-shaped mounting seats, and the interior of the U-shaped mounting seat is engaged with a straight-line block connected to the two sides of the winding roller, and the internal thread of the straight-line block is penetrated by a fixing bolt extending to the outside of the U-shaped mounting seat.
[0010] According to the automatic roll-changing device for coating substrates of lithium batteries, the winding roller and the exterior are coated with an adhesive layer, and the adhesive layer is made of a water-based adhesive material.
[0011] According to the automatic roll changing device for coating substrates of lithium batteries, mounting plates are provided at the tops of both sides of one end of the front side of the U-shaped mounting plate, and rotating rods connected to limiting rollers are provided at the tops and bottoms of the sides where the two sets of mounting plates are close to each other.
[0012] According to the automatic roll-changing device for coating substrates of lithium batteries, a group of winding rollers are wound around the outside with coating substrates, and the coating substrates extend to the outside through limiting rollers.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the automatic winding function of the coated substrate can be realized through the structural design of the winding motor and the winding roller, and after the winding is completed, the conversion work of the winding roller can be realized through the structural design of the incomplete gear, the conversion motor, the gear and the mounting plate. The automatic roll-changing function of the coated substrate can be realized by converting the winding roller, so as to improve the efficiency of the automatic roll-changing in the later stage, and there is no need to stop the roll-changing work of the entire device, so as to improve the efficiency of the winding of the coated substrate in the later stage;
[0014] Finally, through the structural design of springs, slide rods, guide rails and smoothing plates, the smoothing function of the coated substrate during winding can be easily realized, so as to facilitate the quality and compactness of the subsequent coating and winding and reduce wrinkles.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 This is a three-dimensional structural diagram of the U-shaped mounting plate of the automatic roll-changing device for coating substrates of lithium batteries of the utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the mounting plate of the automatic roll-changing device for coating substrates of lithium batteries of the utility model;
[0019] Figure 3 It is a three-dimensional structural diagram of the winding roller of the automatic winding changing device for coating substrate of lithium battery of the utility model;
[0020] Figure 4 It is a three-dimensional structural diagram of the caressing plate of the automatic roll-changing device for coating substrates of lithium batteries of the utility model;
[0021] Figure 5 It is a side sectional view of the automatic roll changing device for coating substrate of lithium battery of the utility model;
[0022] Figure 6 This is a front and sectional view of the automatic roll-changing device for coating substrates of lithium batteries of the utility model;
[0023] Figure 7 It is a top view of the automatic roll changing device for coating substrate of lithium battery of the utility model.
[0024] In the figure: 1. U-shaped mounting plate; 2. Guide rail; 3. Winding roller; 4. Winding motor; 5. Gear; 6. Mounting plate; 7. Spring; 8. Sliding rod; 9. Smoothing plate; 10. Incomplete gear; 11. Conversion motor; 12. Limiting roller. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-7The utility model embodiment provides a technical solution: an automatic roll-changing device for coating substrates of lithium batteries, comprising a U-shaped mounting plate 1, a smoothing assembly is provided at one end of the front side of both sides of the interior of the U-shaped mounting plate 1, a mounting plate 6 is provided at the top of one end of the front side of both sides of the interior of the U-shaped mounting plate 1, a group of mounting plates 6 is provided with a gear 5 on one side close to the U-shaped mounting plate 1, a group of mounting plates 6 is provided with a winding motor 4 on the top and bottom of one side away from the gear 5, the output ends of the two groups of winding motors 4 are both threadedly connected with winding rollers 3, and the two groups of winding rollers 3 are away from the winding motor 4. One side is connected to another group of mounting disks 6, a conversion motor 11 is installed at the top of the back end of the U-shaped mounting plate 1 close to the gear 5, and an output end of the conversion motor 11 is provided with an incomplete gear 10 meshing with the gear 5, and a limiting roller 12 is symmetrically provided on the top of the front end of the U-shaped mounting plate 1, which solves the problem that the existing coating substrate winding device needs to stop the entire device when changing the roll, which increases the complexity of the later roll changing and the winding efficiency, and finally the coated substrate is prone to wrinkles or looseness during the winding process, affecting the later winding quality.
[0027] The smoothing component includes a spring 7, a slide bar 8, a guide rail 2 and a smoothing plate 9. There are two groups of guide rails 2. The inner tops of the two groups of guide rails 2 are slidably provided with slide bars 8. The inner bottoms of the two groups of guide rails 2 are provided with springs 7 connected to the slide bars 8. The tops of the slide bars 8 are provided with smoothing plates 9 that fit with the winding roller 3. The design of the smoothing plate 9 can realize the smoothing of the coated substrate, and then the guide rails 2, springs 7 and slide bars 8 can be used to increase the winding of the coated substrate to push the smoothing plate 9, so that the smoothing plate 9 can always fit with the coated substrate in the later stage.
[0028] The middle position of the two sets of mounting plates 6 away from each other is provided with a rotating rod connected to the U-shaped mounting plate 1, and a gear 5 is provided on the outside of one set of rotating rods. The installation and rotation of the mounting plate 6 can be realized by the design of the rotating rod, and the installation of the gear 5 can also be realized. The top and bottom of the gear 5 close to the U-shaped mounting plate 1 are provided with limiting grooves, and the inside of the limiting grooves are engaged with arc-shaped blocks, and the two sets of arc-shaped blocks are provided with telescopic rods connected thereto on the side close to the U-shaped mounting plate 1. The design of the telescopic rod, the arc-shaped block and the limiting groove can increase the stability of the later rotation and stopping of the gear 5. During rotation, the arc-shaped block is pushed to move by the limiting groove to achieve compression of the telescopic rod. When the gear 5 stops rotating, the arc-shaped block can be pushed into the limiting groove by the telescopic rod to limit the gear 5. The output ends of the two sets of winding motors 4 and the top and bottom of the other set of mounting plates 6 away from the U-shaped mounting plate 1 are provided with U-shaped mounting seats, and The U-shaped mounting seat is internally engaged with a straight-line block connected to both sides of the winding roller 3, and the internal thread of the straight-line block is penetrated by a fixing bolt extending to the outside of the U-shaped mounting seat. Through the design of the straight-line block and the U-shaped mounting seat, the fixing bolt can be used to facilitate the installation and disassembly of the winding roller 3 in the later stage. The winding roller 3 and the outside are coated with an adhesive layer, and the adhesive layer is made of a water-based adhesive material. Through the design of the adhesive layer, the bonding phenomenon of the coated substrate can be easily achieved, which is convenient for the limited winding of the coated substrate in the later stage. The tops of both sides of one end of the front side of the U-shaped mounting plate 1 are provided with mounting plates, and the tops and bottoms of the two sets of mounting plates close to one side are provided with a rotating rod connected to the limiting roller 12. The design of the mounting plate and the rotating rod can facilitate the fixed installation of the limiting roller 12, and the coating substrate is wrapped around the outside of one set of winding rollers 3, and the coating substrate extends to its outside through the limiting roller 12, which is convenient for the through-winding operation of the coated substrate.
[0029] Working principle: When in use, the operator can wind the coated substrate through the inner side of the limiting roller 12 to the outside of a group of winding rollers 3, and then realize the rotation of a group of winding rollers 3 through a group of winding motors 4. The winding operation of the coated substrate can be realized through the rotation of a group of winding rollers 3, and the smoothing plate 9 can also be made to fit with the coated substrate during winding through the fitting of the smoothing plate 9 and the outside of a group of winding rollers 3. The smoothing of the coated substrate can be realized through the fitting of the smoothing plate 9 and the coated substrate, and the wrinkle phenomenon during winding can be reduced, and the quality of winding in the later stage can be improved. When winding, the amount of coated substrate gradually increases, which can push the smoothing plate 9 to drive the slide bar 8 to move inside the guide rail 2 to realize the compression of the spring 7, so as to ensure that the smoothing plate 9 can always keep fitting and smoothing with the coated substrate;
[0030] When it is necessary to change the roll when winding the coated substrate, the incomplete gear 10 can be rotated by the conversion motor 11. The incomplete gear 10 and the gear 5 are meshed with each other, and the gear 5 can be driven to rotate by the incomplete gear 10. The mounting disk 6 and the components above it can also be driven to rotate by the gear 5. The rotation of the mounting disk 6 can drive a group of winding rollers 3 to rotate to the top of the mounting disk 6, and another group of winding rollers 3 above the mounting disk 6 that have not wound the coated substrate rotates to the bottom of the mounting disk 6. At this time, the conversion of the other group of winding rollers 3 can make its outside contact with the coated substrate, and at the same time, the conversion of the group of winding rollers 3 The contact can resist the caressing plate 9, and then the spring 7 can be used to restore the sliding rod 8 and the caressing plate 9, so that the caressing plate 9 pushes the coated substrate to contact the outside of the other set of winding rollers 3, and the adhesive layer coated on the outside of the winding rollers 3 can be used to adhere to the coated substrate, so as to facilitate the automatic reeling and winding function of the coated substrate in the later stage, so that it can be used repeatedly, and when one set of winding rollers 3 rotates to just above the mounting disk 6, the operator can manually cut the coated substrate, so as to facilitate the winding work of the other set of winding rollers 3, and then the operator can disassemble and replace one set of winding rollers 3, so as to repeat the cycle and facilitate the automatic reeling work in the later stage.
[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An automatic roll-changing device for coating substrates of lithium batteries, comprising a U-shaped mounting plate (1), characterized in that: A smoothing assembly is provided at one end of the front side of both sides of the U-shaped mounting plate (1), and a mounting plate (6) is provided at the top of one end of the front side of both sides of the U-shaped mounting plate (1). A gear (5) is provided on one side of a group of mounting plates (6) close to the U-shaped mounting plate (1), and a winding motor (4) is provided at the top and bottom of one side of a group of mounting plates (6) away from the gear (5). The output ends of the two groups of winding motors (4) are both threadedly connected with winding rollers (3), and the sides of the two groups of winding rollers (3) away from the winding motor (4) are connected to the other group of mounting plates (6). A conversion motor (11) is installed at the top of one end of the back side of the U-shaped mounting plate (1) close to the gear (5), and an incomplete gear (10) meshing with the gear (5) is provided at the output end of the conversion motor (11). Limiting rollers (12) are symmetrically provided at the top of one end of the front side of the U-shaped mounting plate (1).
2. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: The smoothing component comprises a spring (7), a sliding rod (8), a guide rail (2) and a smoothing plate (9). The guide rail (2) is provided with two groups. The inner tops of the two groups of guide rails (2) are provided with sliding rods (8) for sliding movement together. The inner bottoms of the two groups of guide rails (2) are provided with springs (7) connected to the sliding rods (8). The tops of the sliding rods (8) are provided with a smoothing plate (9) that fits the winding roller (3).
3. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: A rotating rod connected to the U-shaped mounting plate (1) is provided at the middle position of the two sets of mounting plates (6) on the side away from each other, and a gear (5) is provided on the outside of one set of rotating rods.
4. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: The gear (5) is provided with limiting grooves at the top and bottom of one side close to the U-shaped mounting plate (1), and arc-shaped clamping blocks are clamped inside the limiting grooves, and two groups of arc-shaped clamping blocks are provided with telescopic rods connected thereto on one side close to the U-shaped mounting plate (1).
5. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: The output ends of the two groups of winding motors (4) and the top and bottom of the other group of mounting plates (6) away from the U-shaped mounting plate (1) are both provided with U-shaped mounting seats, and the inside of the U-shaped mounting seats is engaged with a straight-line block connected to the two sides of the winding roller (3), and the internal threads of the straight-line block are penetrated by fixing bolts extending to the outside of the U-shaped mounting seat.
6. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: The outside of the winding roller (3) is coated with an adhesive layer, and the adhesive layer is made of a water-based adhesive material.
7. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: The tops of both sides of one end of the front side of the U-shaped mounting plate (1) are both provided with mounting plates, and the tops and bottoms of the adjacent sides of the two sets of mounting plates are both provided with rotating rods connected to the limiting rollers (12).
8. The automatic roll-changing device for coating substrates of lithium batteries according to claim 1, characterized in that: A coating substrate is wound around the outside of a group of winding rollers (3), and the coating substrate extends to the outside through a limiting roller (12).