Yarn guide device
By adopting the matching structure of U-shaped roll cage and transverse tensioning assembly in the yarn guide device, the problem that multiple yarn guide devices in the prior art requires precise control of yarn tension, achieving effective tensioning of yarn and improving production efficiency, while reducing system complexity and maintenance costs.
Patent Information
- Application Number
- CN202420074858.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-12
AI Technical Summary
After the existing yarn guide devices are arranged in multiple devices, precise control of yarn tension is required, resulting in increased system complexity and cost.
A yarn guide device is designed, adopting a structure in which the U-shaped roll cage and the transverse tensioning assembly cooperate with each other. The movement of the crimping roll is controlled through the transverse tensioning assembly to achieve effective tensioning of the yarn.
By simplifying the motor system, the device reduces maintenance costs, improves the reliability and maintainability of the production line, and ensures smooth transmission and efficient production of the yarn during the textile process.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a yarn guiding device. Background Art
[0002] The yarn guide device in the textile machinery ensures that the yarn passes through each process link smoothly during the entire textile process through components such as yarn guides, tension adjustment devices, yarn guide plates and yarn guide channels. The structural principles of the yarn guide device include yarn guiding, tension adjustment, yarn guide channel design and automated control to maintain the proper tension and uniform flow of the yarn, and ultimately form high-quality textiles, wherein the yarn passes through the holes in the yarn guide and is guided by the yarn guide plate to pass through each process part along a predetermined path, and the tension adjustment device adjusts the tension of the yarn to ensure that the yarn will not break or be over-tensioned during high-speed movement, and to maintain appropriate textile conditions. For example, a yarn guide device disclosed in the authorization announcement number CN214989346U includes a bracket, at least one fixed tension rod and a tension adjustment assembly, wherein the two ends of the fixed tension rod are connected to the bracket. The two sides of the frame are fixedly connected, and the two ends of the tension adjustment component are rotatably connected to the bracket. The tension adjustment component is arranged parallel to the fixed tension rod. It adjusts the position of the rotating tension rod by adjusting the installation angle of the rotating frame, thereby realizing precise control of the yarn tension. However, this technical solution requires the arrangement of a motor with shaft self-locking and rotation drive functions. Only this type of motor can drive the tension adjustment component to rotate. When multiple yarn guide devices of this type are arranged in a textile machinery, the system using this type of motor requires more precise control to ensure that the yarn maintains a constant tension throughout the process, which greatly increases the cost of the device and the complexity of the system. Utility Model Content
[0003] The purpose of the utility model is to provide a yarn guiding device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a yarn guiding device, comprising a frame and a vertical plate fixed on the top of the frame, a plurality of rear U-shaped yarn guide plates with equal intervals are installed on one side of the surface of the vertical plate, and a front support plate is fixed on the top of the rear U-shaped yarn guide plate, a yarn feeding roller is rotatably installed on the back of the front support plate, a slide is installed on the surface of the vertical plate on one side of the yarn feeding roller, a U-shaped roller frame is fixed on the surface of the vertical plate on one side of the slide, a transverse tensioning assembly is installed on the surface of the slide, and a double-roller routing structure is installed inside the U-shaped roller frame.
[0005] Preferably, a front C-shaped yarn guide plate is fixed to the surface of the vertical plate between the rear U-shaped yarn guide plate and the U-shaped roller frame, and a lifting lug is provided at one end of the front C-shaped yarn guide plate away from the vertical plate.
[0006] Preferably, a rectangular guide rail is provided on one side of the surface of the vertical plate, and a sliding block slidably matched with the rectangular guide rail is fixed on the back side of the slide.
[0007] Preferably, the transverse moving tensioning assembly includes a right-angle arm installed on the surface of the slide, and a wire-pressing roller rotatably installed inside the right-angle arm. The transverse moving tensioning assembly also includes a telescopic driving structure arranged on one side of the vertical plate surface, and the telescopic driving structure is used to pull the slide to move.
[0008] Preferably, a servo motor is installed on the back of the slide, and the output end of the servo motor is fixedly connected to one end of the crimping roller through a coupling.
[0009] Preferably, the telescopic drive structure includes a convex seat installed on one side of the vertical plate surface, and an electric telescopic rod installed on the outer wall of one side of the convex seat, and the top end of the piston rod of the electric telescopic rod is fixedly connected to the outer wall of one side of the slide.
[0010] Preferably, the double-roller wiring structure includes an upper roller and a lower roller rotatably mounted at both ends of a U-shaped roller frame.
[0011] Preferably, steel sleeves are installed at both ends of the surface of the lower roller.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the yarn guiding device is provided with a U-shaped roller frame, a transversely movable tensioning assembly and other structures that cooperate with each other, and the movement of the pressure roller is controlled by the transversely movable tensioning assembly, so that the yarn can be effectively tensioned, thereby ensuring its smooth transmission in the weaving process and improving production efficiency; and compared with the previous complex motor system, the maintenance cost is lower, thereby improving the reliability and maintainability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0014] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0015] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;
[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the slide table of the utility model;
[0017] In the figure: 1. frame; 2. vertical plate; 3. front support plate; 4. yarn feeding roller; 5. front C-shaped yarn guide plate; 6. rear U-shaped yarn guide plate; 7. slide; 701. right-angle arm; 702. pressure roller; 8. U-shaped roller frame; 801. upper roller; 802. lower roller; 9. telescopic drive structure; 901. convex seat; 902. electric telescopic rod; 10. servo motor. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 The utility model provides an embodiment: a yarn guiding device, comprising a frame 1 and a vertical plate 2 fixed at the top of the frame 1, a plurality of rear U-shaped yarn guide plates 6 with equal spacing are installed on one side of the surface of the vertical plate 2, and a front support plate 3 is fixed on the top of the rear U-shaped yarn guide plate 6, a yarn running roller 4 is rotatably installed on the back of the front support plate 3, a slide 7 is installed on the surface of the vertical plate 2 on one side of the yarn running roller 4, a U-shaped roller frame 8 is fixed on the surface of the vertical plate 2 on one side of the slide 7, a transverse tensioning assembly is installed on the surface of the slide 7, a double-roller wiring structure is installed inside the U-shaped roller frame 8, and the double-roller wiring structure includes an upper roller 801 and a lower roller 802 rotatably installed at both ends of the U-shaped roller frame 8;
[0020] The yarn to be used is wound out from the bottom of the transverse moving tensioning assembly, and one end of the yarn is wound out from the inside of the double roller routing structure, the lower surface of the front C-shaped yarn guide plate 5 and the upper surface of the rear U-shaped yarn guide plate 6 in sequence, and then the yarn is wound from the lower surface of the yarn running roller 4 into the next transverse moving tensioning assembly;
[0021] A front C-shaped yarn guide plate 5 is fixed on the surface of the vertical plate 2 between the rear U-shaped yarn guide plate 6 and the U-shaped roller frame 8, and a lifting lug is provided at one end of the front C-shaped yarn guide plate 5 away from the vertical plate 2;
[0022] The transverse movement tensioning assembly includes a right-angle arm 701 installed on the surface of the slide 7, and a rotatably installed crimping roller 702 inside the right-angle arm 701. The transverse movement tensioning assembly also includes a telescopic driving structure 9 arranged on one side of the surface of the vertical plate 2. The telescopic driving structure 9 is used to pull the slide 7 to move. The telescopic driving structure 9 includes a convex character seat 901 installed on one side of the surface of the vertical plate 2, and an electric telescopic rod 902 installed on the outer wall of one side of the convex character seat 901. The top end of the piston rod of the electric telescopic rod 902 is fixedly connected to the outer wall of one side of the slide 7.
[0023] The yarn is wound from the lower surface of the pressure roller 702 into the space between the upper roller 801 and the lower roller 802, and the end of the yarn is wound from the bottom of the front C-shaped yarn guide plate 5, the upper surface of the rear U-shaped yarn guide plate 6 and the lower surface of the yarn running roller 4, and the slide 7 is pulled away from or close to the U-shaped roller frame 8 by the convex seat 901, so as to adjust the distance between the pressure roller 702 and the upper roller 801, thereby realizing the tensioning function of the yarn;
[0024] A rectangular rail is provided on one side of the surface of the vertical plate 2, and a slider that slides with the rectangular rail is fixed on the back of the slide 7. The rectangular rail provides a larger contact area, making the slide 7 more stable during the sliding process. This design can effectively reduce friction and shaking, ensuring that the movement of the slide 7 is more precise, especially in the textile process that requires precise control, which helps to ensure the accurate positioning of each component; at the same time, the structure of the rectangular rail can better resist lateral loads, and even the lateral force generated during the working process can be effectively supported;
[0025] A servo motor 10 is installed on the back of the slide 7. The output end of the servo motor 10 is fixedly connected to one end of the crimping roller 702 through a coupling. The servo motor 10 has high precision and high responsiveness, and can adjust the speed of the crimping roller 702 as needed.
[0026] Steel sleeves are installed at both ends of the lower roller 802, which can effectively limit the yarn and ensure that the yarn moves along the specified path during the weaving process. This helps to improve the guiding performance of the yarn, prevent the yarn from deviating from the track, and maintain its stability throughout the weaving process.
[0027] When the embodiment of the present application is in use, the staff first winds the yarn to be used out from the bottom of the transverse tensioning assembly, and one end of the yarn is wound out from the inside of the double-roller routing structure, the lower surface of the front C-mouth yarn guide plate 5 and the upper surface of the rear U-shaped yarn guide plate 6 in turn, and then the yarn is wound from the lower surface of the yarn running roller 4 into the next transverse tensioning assembly, thereby completing the routing work of the yarn guiding device. During this process, the staff can open the transverse tensioning assembly to make itself have a certain distance from the U-shaped roller frame 8 and the double-roller routing structure, so that the yarn in an inclined state is tensioned. During this process, the movement of the pressure roller 702 is controlled by the transverse tensioning assembly, so that the yarn can be effectively tensioned, ensuring its smooth transmission in the weaving process, improving production efficiency, and compared with the previous complex motor system, the maintenance cost is lower, which means less downtime and easier to manage maintenance work, thereby improving the reliability and maintainability of the production line.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A yarn guiding device, characterized in that: The invention comprises a frame (1) and a vertical plate (2) fixed at the top of the frame (1); a plurality of rear U-shaped yarn guide plates (6) with equal spacing are installed on one side of the surface of the vertical plate (2); a front support plate (3) is fixed on the top of the rear U-shaped yarn guide plate (6); a yarn running roller (4) is rotatably installed on the back of the front support plate (3); a slide (7) is installed on the surface of the vertical plate (2) on one side of the yarn running roller (4); a U-shaped roller frame (8) is fixed on the surface of the vertical plate (2) on one side of the slide (7); a transverse tensioning assembly is installed on the surface of the slide (7); and a double-roller wiring structure is installed inside the U-shaped roller frame (8).
2. A yarn guiding device according to claim 1, characterized in that: A front C-shaped yarn guide plate (5) is fixed on the surface of the vertical plate (2) between the rear U-shaped yarn guide plate (6) and the U-shaped roller frame (8), and a lifting lug is provided at one end of the front C-shaped yarn guide plate (5) away from the vertical plate (2).
3. A yarn guiding device according to claim 1, characterized in that: A rectangular guide rail is provided on one side of the surface of the vertical plate (2), and a sliding block that slidably cooperates with the rectangular guide rail is fixed on the back of the slide platform (7).
4. A yarn guiding device according to claim 1, characterized in that: The transverse moving tensioning assembly comprises a right-angle arm (701) mounted on the surface of the slide (7), and a rotatably mounted pressure roller (702) inside the right-angle arm (701), and the transverse moving tensioning assembly further comprises a telescopic driving structure (9) arranged on one side of the surface of the vertical plate (2), and the telescopic driving structure (9) is used to pull the slide (7) to move.
5. A yarn guiding device according to claim 4, characterized in that: A servo motor (10) is installed on the back of the slide (7), and the output end of the servo motor (10) is fixedly connected to one end of the crimping roller (702) via a coupling.
6. A yarn guiding device according to claim 4, characterized in that: The telescopic drive structure (9) comprises a convex character seat (901) mounted on one side of the surface of the vertical plate (2), and an electric telescopic rod (902) mounted on an outer wall of one side of the convex character seat (901), wherein the top end of the piston rod of the electric telescopic rod (902) is fixedly connected to an outer wall of one side of the slide platform (7).
7. A yarn guiding device according to claim 1, characterized in that: The double-roller wiring structure comprises an upper roller (801) and a lower roller (802) which are rotatably mounted at two ends inside a U-shaped roller frame (8).
8. A yarn guiding device according to claim 7, characterized in that: Steel sleeves are installed at both ends of the surface of the lower roller (802).
Citation Information
Patent Citations
Yarn guide device
CN214989346U