Novel high-strength impact-resistant gear
Through the design of the inner and outer ring structure and compression spring fixing technology, the existing gear vibration and noise problems are solved, and its impact resistance and stability are improved, achieving higher fatigue strength and wear resistance.
Patent Information
- Application Number
- CN202421572864.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-07-04
AI Technical Summary
Existing gears cause vibration and noise due to transmission errors, tooth joint sounds and impact sounds, and there are problems such as insufficient fatigue strength, wear resistance, heat resistance and impact resistance.
The inner and outer ring structure is designed, and the inner ring is equipped with a convex claw seat snapped into the positioning rotation slide groove of the outer ring, and is pressed and fixed by compression spring to achieve the gear supporting rotation against the inner wall when it rotates, and is buffered by inertia when it stops, enhancing impact resistance.
It effectively reduces the vibration and noise of the gear, improves its fatigue strength, wear resistance, heat resistance and impact resistance, and ensures the stability and reliability of the mechanism.
Smart Images

Figure CN222542979U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of high-strength impact-resistant gears, and more specifically, to a novel high-strength impact-resistant gear. Background Art
[0002] Gears are widely used and are important parts in various mechanical equipment, such as machine tools, airplanes, ships, and watches and electric fans used in daily life. There are many types of gears, including cylindrical spur gears, cylindrical helical gears, spiral gears, spur bevel gears, spiral bevel gears, worm gears, etc. Among them, the most commonly used and simplest are cylindrical spur gears, also known as standard cylindrical gears. There are two methods for processing gear tooth profiles. One is the forming method, which is a method of cutting out tooth profiles using a forming milling cutter that is completely consistent with the shape of the gear tooth groove to be cut, such as milling; the other is the development method, which is a processing method that uses the mutual meshing movement of the gear cutter and the passive gear to cut out tooth profiles, such as hobbing and slotting (demonstrated with a hob and slotting cutter). The following introduces the method of processing gears using a milling machine. Gears are mechanical parts with teeth that can mesh with each other. They are extremely widely used in mechanical transmission and the entire mechanical field. Modern gear technology has achieved: gear module 0.004 ~ 100 mm; gear diameter from 1 mm to 150 meters; transmission power can reach hundreds of thousands of kilowatts; speed can reach hundreds of thousands of rpm; the highest circumferential speed is 300 meters per second;
[0003] Gears have vibration and noise problems due to the meshing sound caused by transmission error and the tooth collision sound caused by the backlash. Since gears are used in combination, they need to have higher fatigue strength, high wear resistance, high heat resistance and high impact resistance than existing uses. In addition, they are also required to have high oil resistance, high gasoline resistance and low impact on the gears on the meshing side.
[0004] In the prior art, such as the authorization announcement number CN218118525U in the field of gear technology, specifically a new impact-resistant gear, including a gear body, the inner ring of the gear body is provided with a connecting mechanism, the connecting mechanism is provided with a buffer mechanism inside, the connecting mechanism includes a connecting shaft, and the connecting shaft is fixed to the inner ring of the gear body. The utility model adds a connecting member between the gear and the shaft inside, so that the gear can get a certain buffer when it stops, thereby solving the problem of deformation of the gear due to excessive inertia;
[0005] The gears thereof adopt a separation structure and the internal axial springs are used for buffering. The stability of the mechanism is poor when it is used, the pressure generated by the gears when they are pushed to rotate is large, and the above structure is unstable. Utility Model Content
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a new type of high-strength and impact-resistant gear. Through the design of the inner and outer ring structures, the inner ring is provided with a cam seat which is clamped in the positioning and rotating groove of the outer ring and is fixed by compression springs. When rotating, it can lean against the inner wall to support the rotation. When stopping, the outer ring body of the gear is buffered by inertia rotation, which can resist impact and has a stable and reliable mechanism.
[0007] To solve the above problems, the utility model adopts the following technical solutions.
[0008] The gear of claim 1, wherein the outer surface of the gear outer ring body is provided with gear convex teeth, and the gear convex teeth are evenly distributed on the outer surface of the gear outer ring body, and the inner surface of the gear outer ring body is clamped with the gear inner ring body, and the outer surface of the gear inner ring body is provided with a cam seat, and the inner surface of the gear outer ring body is provided with a positioning rotation slide groove, and the outer surface of the cam seat is slidably connected to the inner surface of the positioning rotation slide groove, and the inner surface of the positioning rotation slide groove of the gear outer ring body is fixed with a compression spring, and the outer surface of the compression spring is pressed on the inner surface of the cam seat, and the outer surface of the gear outer ring body is riveted with a ring cover through rivets. Through the design of the inner and outer ring structures, the inner ring is provided with a cam seat which is clamped in the positioning rotation slide groove of the outer ring and is fixed by the compression spring. When rotating, it can be supported by the inner wall to support rotation, and when stopping, the gear outer ring body and the inertia rotation buffer are applied, which can resist impact and have a stable and reliable mechanism.
[0009] Furthermore, the ring cover is clamped on the inner surface of the outer end of the gear outer ring body, and the ring cover is fixed to the inner surface of the gear outer ring body by riveting. The ring cover is fixed by eight groups of rivets, which is convenient for riveting and fixing, and is firmly fixed.
[0010] Furthermore, a positioning groove is provided on the inner surface of the positioning rotation slot of the outer ring body of the gear, and a compression spring is fixed on the inner surface of the positioning groove, which can be squeezed and positioned, and the positioning of the compression spring is stable.
[0011] Furthermore, the six groups of claw seats are distributed on the outer surface of the inner ring body of the gear, and the six groups of positioning rotation grooves are correspondingly distributed on the inner surface of the outer ring body of the gear. When pushing and rotating, there are many force points, stable support, large supporting force during rotation, and strong impact resistance.
[0012] Furthermore, the compression spring is made of carbon steel, and the bottom is tightly clamped on the inner surface of the positioning groove.
[0013] Furthermore, the outer surface of the claw seat is in close contact with the inner surface of the positioning rotation slot of the gear outer ring body.
[0014] Furthermore, the gear outer ring body and the gear inner ring body are made of forged steel and are manufactured by forging.
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] (1) Through the design of the inner and outer ring structures, the inner ring is provided with a cam seat which is inserted into the positioning rotation groove of the outer ring and is fixed by a compression spring. When rotating, it can be supported by the inner wall. When stopping, the outer ring of the gear is buffered by inertia rotation, which can resist impact and ensure a stable and reliable mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional view of the overall structure of the utility model;
[0019] Figure 3 It is a side cross-sectional view of the overall structure of the utility model;
[0020] Figure 4 This is a ring cover view of the utility model.
[0021] Description of the numbers in the figure:
[0022] 1. gear outer ring body, 2. gear convex teeth, 3. gear inner ring body, 4. convex claw seat, 5. positioning rotation slide groove, 6. compression spring, 7. positioning groove, 8. rivet, 9. ring cover. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1
[0025] See also Figure 1-4A new type of high-strength and impact-resistant gear comprises a gear outer ring body 1, the outer surface of the gear outer ring body 1 is provided with gear convex teeth 2, the gear convex teeth 2 are evenly distributed on the outer surface of the gear outer ring body 1, the inner surface of the gear outer ring body 1 is clamped with the gear inner ring body 3, the outer surface of the gear inner ring body 3 is provided with a cam seat 4, the inner surface of the gear outer ring body 1 is provided with a positioning rotation slot 5, the outer surface of the cam seat 4 is slidably connected to the inner surface of the positioning rotation slot 5, the inner surface of the positioning rotation slot 5 of the gear outer ring body 1 is fixed with a compression spring 6, the outer surface of the compression spring 6 is pressed on the inner surface of the cam seat 4, the outer surface of the gear outer ring body 1 is riveted with a ring cover 9 through a rivet 8, through the design of the inner and outer ring structures, the inner ring is provided with a cam seat that is clamped in the positioning rotation slot of the outer ring, and is fixed by compression by the compression spring. When rotating, it can be supported by the inner wall for rotation, and when stopping, the gear outer ring body and the inertia rotation buffer are subjected to impact resistance, and the mechanism is stable and reliable;
[0026] The ring cover 9 is clamped on the inner surface of the outer end of the gear outer ring body 1. The ring cover 9 is fixed to the inner surface of the gear outer ring body 1 by riveting with rivets 8. The ring cover 9 is fixed by eight groups of rivets 8. The riveting is firm. The eight groups of rivets 8 are fixed, and the structure is reliable.
[0027] A positioning groove 7 is provided on the inner surface of the positioning rotation slide groove 5 of the gear outer ring body 1, and a compression spring 6 is fixed on the inner surface of the positioning groove 7, and the compression spring 6 is installed by clamping, so that the installation is stable;
[0028] Six groups of claw seats 4 are distributed on the outer surface of the gear inner ring body 3, and six groups of positioning rotation slide grooves 5 are correspondingly distributed on the inner surface of the gear outer ring body 1. The six groups are distributed, the support area is large, the support points are more during rotation, the force is evenly distributed, and the structural strength is high;
[0029] The compression spring 6 is made of carbon steel, and the bottom is tightly clamped on the inner surface of the positioning groove 7, with high elastic strength and stable support, which is convenient for improving the buffering performance;
[0030] The outer surface of the claw seat 4 is in close contact with the inner surface of the positioning rotation slot 5 of the gear outer ring body 1, and the fit is tight, and there is no shaking when sliding in the fit, and the result is reliable;
[0031] The gear outer ring body 1 and the gear inner ring body 3 are made of forged steel and are made by forging; the structure has high strength;
[0032] When in use, the gear inner ring body 3 rotates and can be rotated in the positioning rotation slot 5 through the cam seat 4, and can be rotated under extrusion, which is convenient for rotation positioning, and can drive the gear outer ring body 1 to rotate. When in use, when the gear inner ring body 3 stops rotating, the gear outer ring body 1 is also twisted due to inertia. At this time, the torsion extrusion compression spring 6 can be compressed to provide buffering, improve impact resistance, and have a reliable structure.
[0033] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A novel high-strength and impact-resistant gear, comprising a gear outer ring body (1), characterized in that: The outer surface of the gear outer ring body (1) is provided with gear convex teeth (2), and the gear convex teeth (2) are evenly distributed on the outer surface of the gear outer ring body (1); the inner surface of the gear outer ring body (1) is clamped with the gear inner ring body (3), and the outer surface of the gear inner ring body (3) is provided with a cam seat (4), and the inner surface of the gear outer ring body (1) is provided with a positioning rotation groove (5), and the outer surface of the cam seat (4) is slidably connected to the inner surface of the positioning rotation groove (5), and a compression spring (6) is fixed to the inner surface of the positioning rotation groove (5) of the gear outer ring body (1), and the outer surface of the compression spring (6) is pressed on the inner surface of the cam seat (4), and the outer surface of the gear outer ring body (1) is riveted with a ring cover (9) through a rivet (8).
2. A new type of high-strength impact-resistant gear according to claim 1, characterized in that: The ring cover (9) is clamped on the inner surface of the outer end of the gear outer ring body (1), and the ring cover (9) is riveted and fixed to the inner surface of the gear outer ring body (1) by rivets (8). The ring cover (9) is fixed by eight groups of rivets (8).
3. A new type of high-strength impact-resistant gear according to claim 1, characterized in that: A positioning groove (7) is provided on the inner surface of the positioning rotation slot (5) of the gear outer ring body (1), and a compression spring (6) is fixed on the inner surface of the positioning groove (7).
4. A new type of high-strength impact-resistant gear according to claim 1, characterized in that: The six groups of cam seats (4) are distributed on the outer surface of the gear inner ring body (3), and the six groups of positioning rotation slots (5) are correspondingly distributed on the inner surface of the gear outer ring body (1).
5. The novel high-strength impact-resistant gear according to claim 3 is characterized in that: The compression spring (6) is made of carbon steel, and its bottom is tightly clamped on the inner surface of the positioning groove (7).
6. The novel high-strength impact-resistant gear according to claim 1 is characterized in that: The outer surface of the claw seat (4) is in close contact with the inner surface of the positioning rotation slot (5) of the gear outer ring body (1).
7. The novel high-strength impact-resistant gear according to claim 1 is characterized in that: The gear outer ring body (1) and the gear inner ring body (3) are made of forged steel and are manufactured through forging.
Citation Information
Patent Citations
Novel impact-resistant gear
CN218118525U