Photovoltaic module appearance inspection light assembly

By designing a photovoltaic module appearance inspection lighting component including a vertical lamp holder and a rotating lamp holder, the problems of uneven light illumination and fixed light illumination direction after the photovoltaic module are flipped are solved, and the uniform illumination and convenience of observation of the surface light of the photovoltaic module is achieved.

CN222543703UActive Publication Date: 2025-02-28HENAN ISIO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421071277.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-28
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the existing photovoltaic module appearance inspection technology, after the photovoltaic module is flipped by 90°, the light illumination is uneven, the lower part is weak, and the direction of the light illumination is fixed, making it difficult to observe defects in all parts of the glass surface.

Method used

An exterior inspection lighting assembly of a photovoltaic module including an inspection table and two vertical lamp holders was designed. The vertical lamp holder consists of a driving motor, a rotating lamp holder and a lamp tube assembly. The lamp tube assembly is equipped with a central lamp tube and a vertical light shielding strip. Through the cooperation of the rotating lamp holder and the light shielding strip, the light intermittently sweeps through the waiting area from both sides.

Benefits of technology

The uniformity of the surface light intensity of the photovoltaic module is achieved, and staff can see light from multiple angles sweeping across the glass surface without walking back and forth, which significantly improves the convenience of observation and the efficiency of detection.

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Abstract

The utility model provides a photovoltaic assembly appearance inspection light assembly, which comprises an inspection bench and two vertical lamp holders, the center of the rear part of the bench surface of the inspection bench is provided with an overturning mechanism used for overturning a photovoltaic assembly by 90 degrees, and the two vertical lamp holders are erected on the two sides of the front part of the bench surface of the inspection bench. Each vertical lamp bracket comprises a driving motor, a rotating lamp holder mounted on the inspection table and a lamp tube assembly vertically mounted on the rotating lamp holder, a rotating shaft of the rotating lamp holder is vertically arranged, the driving motor drives the rotating lamp holder to rotate, a plurality of vertical shading strips are arranged on the lamp tube assembly at equal intervals, and the vertical shading strips are arranged on the inspection table. And the light intermittently scans a to-be-inspected area above the inspection bench. The photovoltaic module appearance inspection lamplight assembly has the advantages of being scientific in design, free of dead angle of lamplight irradiation, convenient to observe and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel production, in particular to a photovoltaic component appearance inspection lighting component. Background Art

[0002] Photovoltaic modules, also known as solar panels, can convert solar energy into electrical energy. They are composed of photovoltaic glass, EVA film, battery cells, EVA film, and backplane laid from top to bottom. The stacked modules need to be evacuated, and then heated to melt the EVA film, so that the photovoltaic glass, battery cells, and backplane are bonded together. After the photovoltaic module is prepared, the appearance of the glass surface needs to be manually inspected. The existing inspection method is to flip the photovoltaic module 90° to expose its glass surface, then use light to illuminate it, and inspect its appearance through naked eye observation by workers.

[0003] Since photovoltaic modules are large in size and difficult to flip manually, the prior art uses an appearance inspection flipping machine to flip them over and then illuminate the glass surface with light. The light of the traditional appearance inspection flipping machine is fixed on the ceiling and illuminates diagonally downward. This method has the following disadvantages: (1) In the 90° flipped state, the upper part of the photovoltaic module is illuminated by strong light, while the lower part is illuminated by very weak light, making the lower part difficult to observe; (2) The lighting direction is fixed, but some defects on the glass are difficult to observe at one lighting angle. Workers often need to walk back and forth to change the light reflection angle and carefully identify the surface of the glass, which is not very convenient for observation.

[0004] In order to solve the above problems, people have been seeking an ideal technical solution. Summary of the invention

[0005] The purpose of the utility model is to address the deficiencies of the prior art, thereby providing a photovoltaic module appearance inspection lighting component which has a scientific design, no blind spots in lighting, convenient observation, and strong practicality.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a photovoltaic module appearance inspection lighting assembly, including an inspection table and two vertical lamp stands, a flipping mechanism for flipping the photovoltaic module 90° is arranged in the center of the rear part of the inspection table, and the two vertical lamp stands stand on both sides of the front part of the inspection table, each of the vertical lamp stands includes a driving motor, a rotating lamp holder installed on the inspection table and a lamp tube assembly vertically installed on the rotating lamp holder, the rotating shaft of the rotating lamp holder is vertically arranged, the driving motor drives the rotating lamp holder to rotate, and a number of vertical shading strips are evenly spaced on the lamp tube assembly to allow the light to intermittently sweep across the inspection area above the inspection table.

[0007] Based on the above, the lamp tube assembly includes a central lamp tube and three vertical shading strips arranged around the central lamp tube, and the angles between the two side edges of the vertical shading strips and the center of the central lamp tube are 30-45 degrees.

[0008] Based on the above, the rotating lamp holder is externally connected to a power line via a conductive slip ring.

[0009] Based on the above, a reflective baffle is provided on the inspection table corresponding to each of the vertical lamp stands, and the reflective baffle surrounds the outer corner direction of the vertical lamp stand.

[0010] Based on the above, a ceiling is also provided directly above the inspection table, and the top end of the vertical lamp rack is rotatably mounted on the ceiling.

[0011] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the utility model arranges two vertical lamp racks on both sides of the front of the inspection table to illuminate the flipped photovoltaic module from both sides, so that the light intensity at various places on the surface of the photovoltaic module is more uniform. At the same time, the rotating lamp holder can drive the lamp tube assembly to rotate, and a number of vertical shading strips will block part of the light, so that the light on both sides can intermittently sweep across the inspection area. The staff can see the light from multiple angles sweeping across the glass surface without walking back and forth, which is convenient for the staff to observe. It has the advantages of scientific design, no blind spots in lighting, convenient observation and strong practicality.

[0012] Furthermore, the setting of the reflective baffle can, on the one hand, reflect the light toward the detection area to increase the brightness of the detection area, and on the other hand, avoid the bright light on both sides from distracting vision, making it easier to observe; the top end of the vertical lamp stand is rotatably installed on the ceiling, so that the rotation of the vertical lamp stand can be more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of a photovoltaic module appearance inspection lighting module in the utility model.

[0014] Figure 2 It is a schematic structural diagram of the vertical lamp stand in the utility model.

[0015] In the figure: 1. Inspection table; 2. Ceiling; 3. Photovoltaic module; 4. Flipping mechanism; 5. Driving motor; 6. Rotating lamp holder; 7. Lamp tube assembly; 8. Reflective baffle; 71. Central lamp tube; 72. Vertical shading strip. DETAILED DESCRIPTION

[0016] The technical solution of the utility model is further described in detail below through specific implementation methods.

[0017] like Figure 1 and Figure 2As shown, a photovoltaic module appearance inspection lighting assembly includes an inspection table 1 and a ceiling 2. A flipping mechanism 4 for flipping the photovoltaic module 3 90° is arranged in the rear center of the table top of the inspection table 1. The above-mentioned equipment is a commonly used appearance inspection flipping machine in this field, and no creative labor is required to obtain it.

[0018] In order to ensure that all parts of the surface of the photovoltaic component 3 can be illuminated by strong light, two vertical lamp stands are erected on both sides of the front of the inspection table 1, and each of the vertical lamp stands includes a driving motor 5, a rotating lamp holder 6 installed on the inspection table 1, and a lamp tube assembly 7 vertically installed on the rotating lamp holder 6. The lamp tube assembly 7 can illuminate the photovoltaic component 3 from both sides, so that the light intensity at various parts of the surface of the photovoltaic component 3 is more uniform.

[0019] In order to make observation more convenient, the rotating shaft of the rotating lamp holder 6 is arranged vertically, and the driving motor 5 drives the rotating lamp holder 6 to rotate. Specifically, the rotating lamp holder 6 can be rotatably installed in a shaft sleeve and connected to an external power line through a conductive slip ring; the lamp tube assembly 7 includes a central lamp tube 71 and three vertical shading strips 72 arranged at equal intervals around the central lamp tube 71, and the two side edges of the vertical shading strips 72 have an angle of 30-45° with the center of the central lamp tube 71; the rotating lamp holder 6 drives the lamp tube assembly 7 to rotate, and the three vertical shading strips 72 cover part of the light, so that the light on both sides intermittently sweeps across the surface of the photovoltaic module 3, and the staff can see the light from multiple angles sweeping across the glass surface without walking back and forth, thereby facilitating the staff to observe.

[0020] In order to further improve the brightness of the detection area, a reflective baffle 8 is provided on the inspection table 1 corresponding to each of the vertical lamp stands. The reflective baffle 8 surrounds the outer corner direction of the vertical lamp stand. On the one hand, it can reflect the light toward the detection area, and on the other hand, it can avoid the bright light on both sides from distracting vision, making it easier to observe.

[0021] In order to make the lamp tube assembly 7 rotate more stably, the top end of the vertical lamp stand is rotatably mounted on the ceiling 2. Specifically, a shaft sleeve can be installed on the ceiling 2, and a rotating seat is set at the top end of the vertical lamp stand, and the rotating seat is installed in the shaft sleeve.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A photovoltaic module appearance inspection lighting assembly, comprising an inspection table, wherein a flipping mechanism for flipping the photovoltaic module 90° is provided at the rear center of the inspection table, and the characteristics are: It also includes two vertical lamp stands, which stand on both sides of the front of the inspection table. Each of the vertical lamp stands includes a driving motor, a rotating lamp holder installed on the inspection table, and a lamp tube assembly vertically installed on the rotating lamp holder. The rotating shaft of the rotating lamp holder is vertically arranged, and the driving motor drives the rotating lamp holder to rotate. A number of vertical shading strips are evenly spaced on the lamp tube assembly to allow the light to intermittently sweep across the area to be inspected above the inspection table.

2. The photovoltaic module appearance inspection lighting assembly according to claim 1, characterized in that: The lamp tube assembly comprises a central lamp tube and three vertical shading strips arranged around the central lamp tube, and the angles between the two side edges of the vertical shading strips and the center of the central lamp tube are 30-45 degrees.

3. The photovoltaic module appearance inspection lighting assembly according to claim 2, characterized in that: The rotating lamp holder is externally connected to a power line via a conductive slip ring.

4. The photovoltaic module appearance inspection lighting assembly according to any one of claims 1 to 3, characterized in that: A reflective baffle is provided on the inspection table corresponding to each of the vertical lamp stands, and the reflective baffle surrounds the outer corner direction of the vertical lamp stand.

5. The photovoltaic module appearance inspection lighting assembly according to claim 4, characterized in that: A ceiling is also arranged directly above the inspection table, and the top end of the vertical lamp rack is rotatably mounted on the ceiling.