Electromagnetic heating catalytic combustion equipment

By using electromagnetic heater and high-temperature and high-voltage cable wound electromagnetic heating coils in the catalytic combustion exhaust gas treatment system, combined with catalytic burner and heat exchanger, the problems of low heat utilization efficiency and single filter mechanism in the existing technology are solved, efficient heating and continuous repeated filtration treatment are achieved, and high efficiency, energy-saving and environmentally friendly effects are achieved.

CN222543859UActive Publication Date: 2025-02-28HANGZHOU KANGLIWEI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420882338.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-02-28
Estimated Expiration
2034-04-25

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Abstract

The utility model discloses electromagnetic heating catalytic combustion equipment which comprises a heat exchanger and a catalytic combustor and further comprises an electromagnetic heater fixedly connected between the heat exchanger and the catalytic combustor through a conveying pipe. The electromagnetic heating coil is arranged in the electromagnetic heater; wherein the electromagnetic heating coil is formed by winding a high-temperature-resistant and high-voltage-resistant cable; the intelligent temperature control meter is fixedly connected to the electromagnetic heater and used for controlling the heating temperature, and in daily production and life, through the arrangement of the electromagnetic heater, an electromagnetic heating coil is wound by a high-temperature-resistant and high-pressure-resistant cable, so that the thermal conversion efficiency of the electromagnetic heater reaches up to 98% or above.
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Description

Technical Field

[0001] The utility model relates to electromagnetic heating catalytic combustion equipment. Background Art

[0002] Waste gas treatment refers to the work of treating industrial waste gases such as dust particles, flue gas, odorous gases, and toxic and harmful gases generated in industrial sites. Commonly used methods include absorption, adsorption, catalysis, combustion, condensation, membrane separation, electron beam irradiation purification, and biological purification.

[0003] The existing catalytic combustion exhaust gas treatment system uses direct combustion heating to treat the exhaust gas. Although the treatment effect can meet the requirements, the utilization efficiency of the heat generated by the combustion is low, resulting in a huge waste of energy. At the same time, the filtering mechanism is single and cannot perform continuous and repeated filtering treatment on the exhaust gas.

[0004] There is an existing combustion device capable of repeated filtering, for example, a catalytic combustion exhaust gas treatment system with patent number CN220250024U, which includes an outer box body, an inner cylinder is fixed at the center of the inner bottom surface of the outer box body, an oxygen nozzle is installed on the inner side of the oxygen tube, an inner water tank is fixed in the middle of the inner wall of the outer box body, an outer water tank is installed on the outer wall of the outer box body, a water inlet pipe is installed at the bottom of one side of the inner water tank, the inner water tank and the outer water tank are connected by a transfer pipe, a micro water pump is installed on the transfer pipe, and a drain pipe is installed at the bottom of one side of the outer water tank.

[0005] This embodiment uses a reasonable layout of oxygen supply and fuel gas mechanism to make the fuel gas fully burn, heat the exhaust gas efficiently, and use activated carbon or zeolite blocks to continuously and repeatedly adsorb the exhaust gas. However, it has the following defects:

[0006] The heat conversion efficiency of gas heating is low, and gas heating itself produces waste gas, which is not environmentally friendly. Summary of the invention

[0007] The utility model aims to solve one of the technical problems existing in the prior art.

[0008] The present application provides an electromagnetic heating catalytic combustion device, including a heat exchanger, a catalytic burner, and also includes:

[0009] An electromagnetic heater is fixedly connected between the heat exchanger and the catalytic burner through a transport pipe;

[0010] An electromagnetic heating coil is arranged in the electromagnetic heater;

[0011] Among them, the electromagnetic heating coil is wound with high temperature and high pressure resistant cable.

[0012] Also includes:

[0013] An intelligent temperature control meter is fixedly connected to the electromagnetic heater and is used to control the heating temperature.

[0014] Also includes:

[0015] A cold end inlet, which is arranged at the front end of the heat exchanger;

[0016] A first air outlet, which is arranged at the rear end of the heat exchanger and connected to the electromagnetic heater through a transport pipe;

[0017] A fan, which is fixedly connected to the cold end inlet through a transport pipe;

[0018] A hot end inlet, which is arranged at the upper end of the heat exchanger and connected to the catalytic burner through a transport pipe;

[0019] The second air outlet is arranged at the upper end of the heat exchanger, and is located on one side of the hot end inlet.

[0020] The catalytic burner consists of:

[0021] Catalytic chamber;

[0022] An inlet flame arrester is arranged at the connection end between the catalyst chamber and the electromagnetic heater;

[0023] An outlet flame arrester is arranged at the connection end between the catalyst chamber and the hot end inlet;

[0024] A safety valve is arranged at the upper end of the catalyst chamber;

[0025] The catalyst is arranged inside the catalyst chamber.

[0026] Also includes:

[0027] A temperature sensor is disposed on the catalyst chamber;

[0028] The PLC controller is fixedly connected to the catalyst chamber.

[0029] Also includes:

[0030] An electric cold blowing valve is arranged on the transport pipe in front of the fan;

[0031] Wherein, the electric cold blowing valve is electrically connected to the PLC controller.

[0032] The beneficial effects of the utility model are as follows:

[0033] Through the setting of the electromagnetic heater, the electromagnetic heating coil is wound with high temperature and high pressure resistant cable wire, so that the heat conversion efficiency of the electromagnetic heater is as high as more than 98%. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a schematic diagram of the structure of an electromagnetic heating catalytic combustion device in an embodiment of the present application.

[0035] Reference numerals

[0036] 1-heat exchanger, 2-catalytic burner, 201-catalytic chamber, 202-inlet flame arrester, 203-outlet flame arrester, 204-safety valve, 205-catalyst, 3-electromagnetic heater, 301-electromagnetic heating coil, 302-intelligent temperature control meter, 4-cold end inlet, 5-first air outlet, 6-fan, 7-hot end inlet, 8-second air outlet, 9-temperature sensor, 10-PLC controller, 11-electric cooling valve. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0038] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0039] The server provided in the embodiment of the present application is described in detail below through specific embodiments and application scenarios in conjunction with the accompanying drawings.

[0040] Embodiment 1:

[0041] like Figure 1 As shown, an embodiment of the present application provides an electromagnetic heating catalytic combustion device, including a heat exchanger 1, a catalytic burner 2, and also includes: an electromagnetic heater 3, which is fixedly connected between the heat exchanger 1 and the catalytic burner 2 through a transport pipe; an electromagnetic heating coil 301, which is arranged in the electromagnetic heater 3; wherein the electromagnetic heating coil 301 is wound with a high temperature and high pressure resistant cable; and also includes an intelligent temperature control meter 302, which is fixedly connected to the electromagnetic heater 3 and is used to control the heating temperature.

[0042] Furthermore, it also includes a cold end inlet 4, which is arranged at the front end of the heat exchanger 1; a first air outlet 5, which is arranged at the rear end of the heat exchanger 1 and connected to the electromagnetic heater 3 through a transport pipe; a fan 6, which is fixedly connected to the cold end inlet 4 through a transport pipe; a hot end inlet 7, which is arranged at the upper end of the heat exchanger 1 and connected to the catalytic burner 2 through a transport pipe; a second air outlet 8, which is arranged at the upper end of the heat exchanger 1, located on one side of the hot end inlet 7.

[0043] Furthermore, the catalytic burner 2 includes a catalytic chamber 201; an inlet flame arrester 202, which is arranged at the connection end between the catalytic chamber 201 and the electromagnetic heater 3; an outlet flame arrester 203, which is arranged at the connection end between the catalytic chamber 201 and the hot end inlet 7; a safety valve 204, which is arranged at the upper end of the catalytic chamber 201; and a catalyst 205, which is arranged inside the catalytic chamber 201.

[0044] Furthermore, it also includes a temperature sensor 9 which is arranged on the catalyst chamber 201 ; and a PLC controller 10 which is fixedly connected to the catalyst chamber 201 .

[0045] In this embodiment of the present application, due to the adoption of the above-mentioned structure, when the exhaust gas needs to be catalytically burned, the exhaust gas first enters the cold end inlet 4 of the heat exchanger 1 under the action of the fan 6, and the heat exchanger 1 can increase the exhaust gas temperature to 200°C, and then the 200°C exhaust gas is discharged from the first air outlet 5 and enters the electromagnetic heater 3 through the transport pipe. Through the heating of the electromagnetic heating coil 301, the exhaust gas is automatically controlled to the set heating temperature of 350°C-420°C. The temperature setting is detected and adjusted by the intelligent temperature control meter 302. The heated exhaust gas enters the catalyst chamber 201 through the transport pipe. Under the action of the catalyst 205, the exhaust gas is catalytically oxidized and decomposed into carbon dioxide and oxygen. The gas at the outlet end of the catalyst chamber 201 is 420°C and reaches the hot end inlet 7 of the heat exchanger 1 through the transport pipe. This part of the heat source is recovered for exhaust gas preheating, and the 420°C hot air is cooled to 200°C through the exchanger, thereby achieving the effect of exhaust gas circulation and desorption.

[0046] Furthermore, electromagnetic heating can make the heat conversion efficiency as high as 98%, and adopts frequency conversion technology, which saves more than 30% energy compared with traditional electric heating and gas heating equipment, and the electromagnetic heating coil 301 is wound with special cables resistant to high temperature and high pressure, with good insulation, and the surface temperature is only about 60 degrees, which effectively prevents human body burns, and the practical life is more than 10 years, effectively reducing maintenance costs. The catalyst chamber 201 is provided with an inlet flame arrester 202, an outlet flame arrester 203, a safety valve 204 and a temperature sensor 9, which can further protect the catalyst chamber 201 and improve the overall safety.

[0047] Embodiment 2:

[0048] In this embodiment, in addition to the structural features of the aforementioned embodiments, it also includes: an electric cooling valve 11, which is arranged on the transport pipe in the front section of the fan 6; wherein the electric cooling valve 11 is electrically connected to the PLC controller 10.

[0049] In this embodiment of the present application, due to the use of the above-mentioned structure, before shutdown, the electric cooling valve 11 can be opened to blow cold the catalytic combustion chamber 201 for 30 minutes to achieve the cooling effect on the catalytic combustion chamber 201, and the electric cooling valve 11 is electrically connected to the PLC controller 10, which is convenient for manual automatic adjustment and is more convenient and intelligent.

[0050] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0051] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. An electromagnetic heating catalytic combustion device, comprising a heat exchanger (1) and a catalytic burner (2), characterized in that: Also includes: An electromagnetic heater (3) fixedly connected between the heat exchanger (1) and the catalytic burner (2) via a transport pipe; An electromagnetic heating coil (301) disposed in the electromagnetic heater (3); Wherein, the electromagnetic heating coil (301) is wound with high temperature and high voltage resistant electric cable.

2. The electromagnetic heating catalytic combustion equipment according to claim 1, characterized in that: Also includes: An intelligent temperature control meter (302) is fixedly connected to the electromagnetic heater (3) and is used to control the heating temperature.

3. The electromagnetic heating catalytic combustion equipment according to claim 2, characterized in that: Also includes: A cold end inlet (4) disposed at the front end of the heat exchanger (1); A first air outlet (5), which is arranged at the rear end of the heat exchanger (1) and connected to the electromagnetic heater (3) via a transport pipe; A fan (6) fixedly connected to the cold end inlet (4) via a transport pipe; A hot end inlet (7), which is arranged at the upper end of the heat exchanger (1) and connected to the catalytic burner (2) through a transport pipe; The second air outlet (8) is arranged at the upper end of the heat exchanger (1) and is located on one side of the hot end inlet (7).

4. The electromagnetic heating catalytic combustion equipment according to claim 3, characterized in that: The catalytic burner (2) comprises: Catalytic chamber (201); An inlet flame arrester (202) is arranged at the connection end between the catalyst chamber (201) and the electromagnetic heater (3); An outlet flame arrester (203) is arranged at the connection end between the catalyst chamber (201) and the hot end inlet (7); A safety valve (204) disposed at the upper end of the catalyst chamber (201); A catalyst (205) is arranged inside the catalyst chamber (201).

5. The electromagnetic heating catalytic combustion equipment according to claim 4, characterized in that: Also includes: A temperature sensor (9) disposed on the catalyst chamber (201); A PLC controller (10) is fixedly connected to the catalyst chamber (201).

6. The electromagnetic heating catalytic combustion equipment according to claim 5, characterized in that: Also includes: An electric cold blowing valve (11) arranged on the transport pipe in front of the fan (6); Wherein, the electric cold blowing valve (11) is electrically connected to the PLC controller (10).

Citation Information

Patent Citations

  • Catalytic combustion waste gas treatment system

    CN220250024U