Coil pipe structure utilizing high-temperature steam condensate water for secondary heating

By designing a coil structure that uses high-temperature steam condensed water for secondary heating, the problem of the failure of effective utilization of steam condensed water in the prior art is solved, and efficient heat utilization and energy conservation are achieved.

CN222544477UActive Publication Date: 2025-02-28WUHAN ANLIJIE ENG TECH CO LTD
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Patent Information

Application Number
CN202420415205.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-28
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

In the existing automotive test high-temperature environment simulation technology, steam cannot be effectively utilized after condensation into water, resulting in waste of heat energy.

Method used

A coil structure is designed to use high-temperature steam condensed water for secondary heating, collect the condensate through the water storage tank, and pump it into the hot water coil through the water pump to preheat the air inlet of the fan.

Benefits of technology

The secondary utilization of hot water discharged from the steam coil is realized, the utilization rate of heat is improved, the production of steam is reduced, and energy is saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile test high and low temperature environment simulation, in particular to a coil pipe structure utilizing high-temperature steam condensate water for secondary heating, which comprises a fan and a steam coil pipe, and the steam coil pipe is magnetically adsorbed on an air outlet of the fan and used for conveying high-temperature steam. The water storage tank is communicated with the steam coil pipe through a pipeline and is used for collecting liquefied water in the steam coil pipe; the hot water coil is magnetically adsorbed on an air inlet of the fan, and the hot water coil is communicated with the water storage tank through a pipeline; the water pump is fixedly arranged on a connecting pipeline between the hot water coil pipe and the water storage tank and used for pumping liquefied water in the water storage tank into the hot water coil pipe, hot water discharged from the steam coil pipe can be secondarily utilized, the heat utilization rate is increased, the steam manufacturing amount is reduced, and energy is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high and low temperature environment simulation for automobile testing, in particular to a coil structure which utilizes high-temperature steam condensed water for secondary heating. Background Art

[0002] High and low temperature environment simulation for automobile testing is a method used to test automobile performance and evaluate the performance and reliability of automobiles under different temperature conditions. This test is mainly carried out in an environmental chamber and usually includes low temperature environment testing and high temperature environment testing.

[0003] High temperature environment simulation usually uses steam heating to heat the air in the cabin, that is, a steam coil is set on the air outlet of the fan. The steam coil is used to transport high-temperature steam. When the high-temperature steam flows through the steam coil, the fan blows out hot air.

[0004] Steam releases heat in the steam coil and liquefies into water. Currently, this water is usually collected and discharged. This water containing a large amount of thermal energy is not utilized at all, resulting in a waste of thermal energy. Utility Model Content

[0005] In view of this, the utility model proposes a coil structure that utilizes high-temperature steam condensed water for secondary heating, which can reuse the hot water discharged from the steam coil, increase the utilization rate of heat, reduce the amount of steam produced, and save energy.

[0006] The technical solution of the utility model is achieved in this way:

[0007] The utility model provides a coil structure for secondary heating using high-temperature steam condensed water, comprising a fan and a steam coil.

[0008] The steam coil is magnetically attached to the air outlet of the fan to transport high-temperature steam;

[0009] It also includes a water storage tank, hot water coil and water pump, among which,

[0010] The water storage tank is connected to the steam coil through a pipeline and is used to collect liquefied water in the steam coil;

[0011] The hot water coil is magnetically adsorbed on the air inlet of the fan, and the hot water coil is connected to the water storage tank through a pipeline;

[0012] The water pump is fixedly arranged on the connecting pipe between the hot water coil and the water storage tank, and is used for pumping the liquefied water in the water storage tank into the hot water coil.

[0013] On the basis of the above technical solution, preferably, it also includes a steam valve group, wherein:

[0014] The steam valve group is fixedly arranged on the connecting pipe between the steam coil and the water storage tank.

[0015] On the basis of the above technical solution, preferably, it also includes an electric valve, wherein:

[0016] The electric valve is arranged between the water pump and the hot water coil, and is fixedly arranged on the connecting pipe between the hot water coil and the water storage tank.

[0017] On the basis of the above technical solution, preferably, it also includes a steam generator, wherein:

[0018] The steam generator is placed on the side of the water storage tank;

[0019] The steam coil is connected to the steam outlet of the steam generator through a pipeline;

[0020] The hot water coil is connected to the water inlet of the steam generator through a pipeline.

[0021] On the basis of the above technical solution, preferably, it also includes a float valve, wherein,

[0022] The float valve is arranged in the water storage tank and is electrically connected to the water pump.

[0023] On the basis of the above technical solution, preferably, it also includes a settling inclined tube, wherein:

[0024] The sedimentation inclined pipe is fixedly arranged in the water storage tank and arranged below the float valve.

[0025] On the basis of the above technical solution, preferably, the top of the water tank is provided with a hot water inlet and a hot water outlet, the side of the water tank is provided with an overflow port, and the bottom of the water tank is provided with a sewage outlet, wherein:

[0026] The hot water inlet is connected to the steam coil through a pipeline;

[0027] The hot water outlet is connected to the water pump through a pipeline.

[0028] On the basis of the above technical solution, preferably, both sides of the steam coil are bent in an arc shape toward the direction of the fan, and both sides of the hot water coil are bent in an arc shape toward the direction of the fan.

[0029] On the basis of the above technical solution, preferably, it also includes a magnet, wherein,

[0030] The magnets are arranged at four positions at the air outlet of the fan and at four positions at the air inlet of the fan;

[0031] The four magnets at the air outlet of the fan are arranged in a ring array around the air outlet of the fan, and one end of the magnet is magnetically adsorbed on the fan, and the other end is fixedly arranged on the steam coil;

[0032] The four magnets at the air inlet of the fan are arranged in a ring array around the air inlet of the fan, and one end of the magnet is magnetically adsorbed on the fan, and the other end is fixedly arranged on the hot water coil.

[0033] On the basis of the above technical solution, preferably, it also includes a rubber gasket, wherein:

[0034] The rubber gasket is fixedly arranged on one end of the magnet close to the fan;

[0035] The rubber gasket is in contact with the fan.

[0036] The utility model has the following beneficial effects compared with the prior art in that the coil structure using high-temperature steam condensate for secondary heating is:

[0037] (1) The liquefied water in the steam coil is collected by a water tank and pumped to the hot water coil by a water pump, so as to preheat the air at the air inlet of the fan and realize the secondary utilization of the hot water discharged from the steam coil, thereby increasing the utilization rate of heat, reducing the amount of steam produced, and saving energy.

[0038] (2) By arranging the steam coil to be magnetically adsorbed on the air outlet of the fan and the hot water coil to be magnetically adsorbed on the air inlet of the fan, the installation and disassembly of the steam coil and the hot water coil are facilitated, and it is convenient to perform later installation on the fan that has been put into use.

[0039] (3) By setting the two sides of the steam coil to be curved toward the fan, and the two sides of the hot water coil to be curved toward the fan, the steam coil and the hot water coil are bent inwardly, which is not easy to be damaged.

[0040] (4) By setting up a sedimentation inclined pipe, it is easy to settle the hot water entering the water storage tank, so that the water pump can pump relatively clean hot water, which is beneficial to pipeline protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0042] Figure 1This is a layout diagram of a coil structure for secondary heating using high-temperature steam condensate in the utility model;

[0043] Figure 2 This is a schematic diagram of a coil structure for secondary heating using high-temperature steam condensed water according to the utility model;

[0044] Figure 3 It is a partial top view of a coil structure for secondary heating using high-temperature steam condensed water according to the utility model;

[0045] Figure 4 This is a schematic diagram of the connection structure of the magnet and the rubber gasket of the utility model;

[0046] Figure 5 This is a schematic diagram of the internal structure of the water storage tank of the utility model;

[0047] In the figure: 1. fan; 2. steam coil; 3. water storage tank; 4. hot water coil; 5. water pump; 6. steam valve group; 7. electric valve; 8. steam generator; 9. float valve; 10. sedimentation inclined tube; 11. magnet; 12. rubber gasket; 301. hot water inlet; 302. hot water outlet; 303. overflow port; 304. sewage outlet. DETAILED DESCRIPTION

[0048] The following will be combined with the specific implementation of the utility model to clearly and completely describe the technical solution in the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0049] like Figure 1-5 As shown, the utility model is a coil structure that utilizes high-temperature steam condensate for secondary heating, including a fan 1, a steam coil 2, a water storage tank 3, a hot water coil 4, a water pump 5, a steam valve group 6, an electric valve 7 and a steam generator 8.

[0050] The steam coil 2 is magnetically attached to the air outlet of the fan 1 to transport high-temperature steam. Specifically, Figure 1 and Figure 2 As shown, one end of the steam coil 2 is connected to the steam outlet of the steam generator 8 through a pipeline, and the other end is connected to the water tank 3 through a pipeline. The steam valve group 6 is fixedly arranged on the connecting pipeline between the steam coil 2 and the water tank 3. The steam valve group 6 can control the flow of steam and hot water by adjusting the opening degree of the valve, and is usually used in steam boilers and steam generating equipment.

[0051] The steam generator 8 is any steam generating device in the prior art. The steam generator 8 is used to generate high-temperature steam. The high-temperature steam is transported to the steam coil 2 through a pipeline. When the fan 1 is working, its air outlet blows air, and the blown air passes through the steam coil 2 and is heated to become hot air. When used in a car test environment chamber, the cabin temperature can be increased. After the steam releases heat in the steam coil 2 and liquefies into water, it reaches the water tank 3 along the pipeline for storage. An insulation layer is arranged on the surface of the water tank 3 to reduce heat loss.

[0052] The hot water coil 4 is magnetically adsorbed on the air inlet of the fan 1, one end of which is connected to the water storage tank 3 through a pipe, and the other end is connected to the water inlet of the steam generator 8 through a pipe. The water pump 5 is fixedly arranged on the connecting pipe between the hot water coil 4 and the water storage tank 3, and is used to pump the liquefied water in the water storage tank 3 into the hot water coil 4. The electric valve 7 is arranged between the water pump 5 and the hot water coil 4, and is fixedly arranged on the connecting pipe between the hot water coil 4 and the water storage tank 3, and is used to control the flow rate of water. When hot water needs to be transported to the hot water coil 4, the electric valve 7 is opened, and the water pump 5 pumps the water in the water storage tank 3 into the hot water coil 4, preheating the wind at the air inlet of the fan 1, so that the wind blown out by the fan 1 is quickly converted into hot air, and the hot water in the hot water coil 4 flows into the water inlet of the steam generator 8 through the pipe after heat exchange.

[0053] In the above structure, the liquefied water in the steam coil 2 is collected by the water tank 3, and the liquefied water in the water tank 3 is pumped to the hot water coil 4 by the water pump 5, so as to preheat the wind at the air inlet of the fan 1, thereby realizing the secondary utilization of the hot water discharged from the steam coil 2, increasing the utilization rate of heat, reducing the amount of steam produced, and saving energy.

[0054] In actual use, the steam generator 8 can be placed on the side of the water tank 3, or it can be set at other locations, such as on the ground, wall, or ceiling. Similarly, the water tank 3 can also be set near the fan 1, such as on the ground, wall, or ceiling, or it can be fixed on the fan 1.

[0055] In order to realize automatic water control, a float valve 9 is arranged in the water tank 3, wherein the float valve 9 and the water pump 5 are electrically connected, and the opening and closing of the water pump 5 are controlled by the float valve 9. The control method is any one of the prior art, such as a float type water pump water level controller disclosed in CN208089520U. The liquid level in the water tank 3 rises and lifts the float valve 9. When it exceeds the preset threshold, the water pump 5 starts to pump hot water into the hot water coil 4. The hot water supply can be controlled by the electric valve 7. The hot water after the heat exchange is completed enters the steam generator 8 for the next circulation.

[0056] During the long-term operation of the equipment, scale is likely to appear in the water tank 3. The scale needs to be settled to prevent the scale from entering the hot water coil 4 and causing blockage. Therefore, a settling inclined tube 10 is fixedly arranged in the water tank 3, wherein the settling inclined tube 10 is arranged below the float valve 9. The settling inclined tube 10 is used to settle scale or other impurities in the water. There is clean water above the settling inclined tube 10 and turbid water below it. The water pump 5 sucks the clean water on the upper layer, which is beneficial to pipeline protection.

[0057] In addition, a hot water inlet 301 and a hot water outlet 302 are provided on the top of the water tank 3, an overflow port 303 is provided on the side of the water tank 3, and a sewage outlet 304 is provided on the bottom of the water tank 3, wherein the hot water inlet 301 is connected to the steam coil 2 through a pipe, the hot water outlet 302 is connected to the water pump 5 through a pipe, the sewage outlet 304 and the overflow port 303 are connected to the same sewage pipe, and the sewage outlet 304 is used to discharge the turbid water in the water tank 3.

[0058] like Figure 3 As shown, both sides of the steam coil 2 are bent in an arc shape toward the direction of the fan 1, and both sides of the hot water coil 4 are bent in an arc shape toward the direction of the fan 1, so that the steam coil 2 and the hot water coil 4 are bent inwardly and are not easily damaged by external forces.

[0059] In the above structure, the steam coil 2 and the hot water coil 4 are installed and fixed by magnetic attraction. Specifically, four magnets 11 are respectively arranged at the air outlet of the fan 1 and the air inlet of the fan 1. The four magnets 11 at the air outlet of the fan 1 are arranged in a circular array around the air outlet of the fan 1, and one end of the magnet 11 is magnetically adsorbed on the fan 1, and the other end is fixedly arranged on the steam coil 2. The four magnets 11 at the air inlet of the fan 1 are arranged in a circular array around the air inlet of the fan 1, and one end of the magnet 11 is magnetically adsorbed on the fan 1, and the other end is fixedly arranged on the hot water coil 4. The steam coil 2 and the hot water coil 4 are installed by magnetic attraction, which facilitates the installation and disassembly of the steam coil 2 and the hot water coil 4, facilitates maintenance, is relatively convenient and quick, and is convenient for later installation on the fan 1 that has been put into use.

[0060] The fan 1 will vibrate when working, and these vibrations can easily cause the steam coil 2 and the hot water coil 4 to make noise. To solve this problem, a rubber gasket 12 is fixedly arranged on the end of the magnet 11 close to the fan 1. When installed, the rubber gasket 12 is pressed against the surface of the fan 1 to achieve vibration reduction and noise reduction. Specifically, Figure 4 As shown, the rubber gasket 12 is in a circular ring shape, and the outer diameter of the magnet 11 is larger than the outer diameter of the rubber gasket 12 . The circular ring-shaped rubber gasket 12 is conducive to the magnet 11 magnetically adsorbing the fan 1 .

[0061] The operation logic of the coil structure of the utility model using high-temperature steam condensed water for secondary heating is:

[0062] S1. In the initial state, there is no water in the water tank 3, and the steam is at the rated supply. During the operation of the system, the steam will continuously condense into hot water and be stored in the water tank 3;

[0063] S2, the water level in the water tank 3 is rising continuously until it reaches the preset high liquid point. At this time, the steam supply can be adjusted to start the water pump 5, and the hot water in the water tank 3 is used for secondary heating to preheat the air at the air inlet of the fan 1. The used hot water returns to the steam generator 8 for the next cycle;

[0064] S3. When the liquid level in the water storage tank 3 is lower than the set minimum liquid level, the water pump 5 is turned off, the secondary utilization system is not used, and the steam supply is increased.

[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coil structure for secondary heating using high-temperature steam condensate, comprising a fan (1) and a steam coil (2), characterized in that: The steam coil (2) is magnetically attached to the air outlet of the fan (1) and is used to transport high-temperature steam; It also includes a water storage tank (3), a hot water coil (4) and a water pump (5), wherein: The water storage tank (3) is connected to the steam coil (2) through a pipeline and is used to collect liquefied water in the steam coil (2); The hot water coil (4) is magnetically adsorbed on the air inlet of the fan (1), and the hot water coil (4) is connected to the water storage tank (3) through a pipeline; The water pump (5) is fixedly arranged on the connecting pipe between the hot water coil (4) and the water storage tank (3), and is used to pump the liquefied water in the water storage tank (3) into the hot water coil (4).

2. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 1, characterized in that: It also includes a steam valve group (6), wherein: The steam valve group (6) is fixedly arranged on the connecting pipe between the steam coil (2) and the water storage tank (3).

3. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 2, characterized in that: It also includes an electric valve (7), wherein: The electric valve (7) is arranged between the water pump (5) and the hot water coil (4), and is fixedly arranged on the connecting pipe between the hot water coil (4) and the water storage tank (3).

4. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 3, characterized in that: Also included is a steam generator (8), wherein: The steam generator (8) is placed on the side of the water storage tank (3); The steam coil (2) is connected to the steam outlet of the steam generator (8) through a pipeline; The hot water coil (4) is connected to the water inlet of the steam generator (8) through a pipeline.

5. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 4, characterized in that: It also includes a float valve (9), wherein: The float valve (9) is arranged in the water storage tank (3) and is electrically connected to the water pump (5).

6. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 5, characterized in that: It also includes a settling inclined tube (10), wherein: The sedimentation inclined pipe (10) is fixedly arranged in the water storage tank (3) and is arranged below the float valve (9).

7. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 6, characterized in that: The top of the water storage tank (3) is provided with a hot water inlet (301) and a hot water outlet (302), the side of the water storage tank (3) is provided with an overflow port (303), and the bottom of the water storage tank (3) is provided with a sewage outlet (304), wherein: The hot water inlet (301) is connected to the steam coil (2) through a pipeline; The hot water outlet (302) is connected to the water pump (5) through a pipeline.

8. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 1 or 7, characterized in that: Both sides of the steam coil (2) are bent in an arc shape in the direction of the fan (1), and both sides of the hot water coil (4) are bent in an arc shape in the direction of the fan (1).

9. A coil structure for secondary heating using high-temperature steam condensate as claimed in claim 8, characterized in that: Also includes a magnet (11), wherein Four magnets (11) are respectively arranged at the air outlet of the fan (1) and the air inlet of the fan (1); The four magnets (11) at the air outlet of the fan (1) are arranged in a circular array around the air outlet of the fan (1), and one end of the magnet (11) is magnetically adsorbed on the fan (1), and the other end is fixedly arranged on the steam coil (2); The four magnets (11) at the air inlet of the fan (1) are arranged in a circular array around the air inlet of the fan (1), and one end of the magnet (11) is magnetically adsorbed on the fan (1), while the other end is fixedly arranged on the hot water coil (4).

10. The coil structure for secondary heating using high-temperature steam condensate as claimed in claim 9, characterized in that: Also included is a rubber gasket (12), wherein: The rubber gasket (12) is fixedly arranged on an end of the magnet (11) close to the fan (1); The rubber gasket (12) is in contact with the fan (1).

Citation Information

Patent Citations

  • Floater formula water pump water level controller

    CN208089520U