Casting surface flatness detection device
By designing an automatic multi-directional movement of casting surface flatness detection device, the problems of low manual detection efficiency and poor accuracy in the prior art are solved, and efficient casting surface flatness detection is achieved.
Patent Information
- Application Number
- CN202420548945.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-21
AI Technical Summary
In the prior art, in the detection of surface flatness of castings, the position of the manual movement detector cannot be accurately controlled, resulting in repeated detection or missed detection and low detection efficiency.
A casting surface flatness detection device is designed, using the placement mechanism, moving mechanism and driving mechanism to cooperate with each other to realize the multi-directional movement of the placement plate and automatically detect the castings.
Through automatic multi-directional detection, the detection efficiency is improved and the duplication and missed detection problems in manual detection are avoided.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting surface flatness detection and discloses a casting surface flatness detection device. Background Art
[0002] Flatness detection is sometimes also called frontality detection or coplanarity detection. The flatness detection system is specially used to detect the horizontal straightness, coplanarity, gap, pin width and other indicators of the pins of various IC chips, electronic connectors and other electronic components. Flatness detection is also required during the casting production process to ensure the quality and performance of the casting.
[0003] The existing method of flatness inspection of castings is to use a manual handheld detector to detect. During the inspection, the detector probe is brought into contact with the surface of the casting and the position of the detector is continuously adjusted to achieve multi-directional inspection. Since the position of the detector is manually moved, the inspection point cannot be accurately controlled, and it is easy to repeat the inspection of a point or miss the inspection. In addition, the manual movement and adjustment of the detector is slow, which leads to low inspection efficiency.
[0004] Therefore, a casting surface flatness detection device that can automatically detect castings in multiple directions is needed to solve the problems existing in the prior art. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art in which the detection point cannot be accurately controlled due to the manual movement of the position of the detector during detection, a point is easily detected repeatedly or missed, and the manual movement and adjustment of the detector is slow, which leads to low detection efficiency, the utility model provides a casting surface flatness detection device that can automatically detect castings in multiple directions.
[0006] In order to achieve the purpose of automatically and multi-directionally detecting castings, the utility model provides the following technical solutions: a casting surface flatness detection device, comprising a casing, a panel, a bracket, a connecting frame, a detection meter and a first reciprocating screw, the casing is fixedly connected to the top of the casing, the panel is fixedly connected to the rear of the panel, the bracket is slidably provided with a connecting frame, the connecting frame is provided with a detection meter, the first reciprocating screw is rotatably provided on the top of the bracket, and the connecting frame is threadedly connected to the first reciprocating screw.
[0007] Optionally, a knob is also included, and the top end of the first reciprocating screw is connected to the knob.
[0008] Optionally, the placement mechanism includes a fixed block, a second reciprocating screw, a guide frame, a slider and a placement plate. The panel is fixedly connected to multiple fixed blocks. The second reciprocating screws are rotatably arranged on two vertically aligned fixed blocks. The two second reciprocating screws are commonly threadedly arranged on the guide frame. A slider is slidably arranged inside the guide frame, and the placement plate is fixedly connected to the slider.
[0009] Optionally, the moving mechanism includes a first rotating shaft, a first gear, a lever, a second rotating shaft, a second gear, a third rotating shaft, a first transmission assembly, a twisted shaft and a gear group. The first rotating shaft is rotatably arranged inside the casing, the first gear is slidably arranged on the first rotating shaft, the left and right sides of the first gear are fixedly connected with the lever, the top of the lever is connected to the guide frame, the second rotating shaft is rotatably arranged inside the casing, the second rotating shaft is arranged on the second gear, the second gear and the first gear are meshed, the third rotating shaft is rotatably arranged on the panel, the third rotating shaft and the second rotating shaft are jointly provided with the first transmission assembly, the twisted shaft is rotatably arranged inside the guide frame, and the left end of the twisted shaft and the front end of the third rotating shaft are provided with a gear group.
[0010] Optionally, the slider and the twisted shaft are threadedly connected.
[0011] Optionally, the driving mechanism includes a servo motor, a second rotating component, a third transmission component and a fourth transmission component. The servo motor is installed inside the casing, the output shaft of the servo motor and the second reciprocating screw on the right are jointly provided with the second rotating component, the output shaft of the servo motor and the first rotating shaft are jointly provided with the third transmission component, and the first rotating shaft and the second reciprocating screw on the left are jointly provided with the fourth transmission component.
[0012] Compared with the prior art, the utility model provides a casting surface flatness detection device, which has the following beneficial effects: 1. Through the cooperation of the placement mechanism, the moving mechanism and the driving mechanism, the placement plate can be moved in multiple directions, thereby achieving the purpose of automatically and multi-directionally detecting the casting, thereby improving the detection efficiency.
[0013] 2. By holding the knob and rotating the first reciprocating screw rod, the knob increases the force area between the hand and the first reciprocating screw rod, thereby facilitating the rotation of the first reciprocating screw rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the utility model.
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the detection mechanism of the utility model.
[0017] Figure 4It is a three-dimensional structural schematic diagram of the placement mechanism of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the mobile mechanism of the utility model.
[0019] Figure 6 It is a three-dimensional structural schematic diagram of the driving mechanism of the utility model.
[0020] Among them, the above-mentioned drawings include the following figure marks: 1, casing, 2, panel, 3, bracket, 4, connecting frame, 5, detection table, 6, first reciprocating screw, 7, knob, 8, placement mechanism, 81, fixed block, 82, second reciprocating screw, 83, guide frame, 84, slider, 85, placement plate, 9, moving mechanism, 91, first rotating shaft, 92, first gear, 93, lever, 94, second rotating shaft, 95, second gear, 96, third rotating shaft, 97, first transmission assembly, 98, twisted shaft, 99, gear set, 10, driving mechanism, 1001, servo motor, 1002, second rotating assembly, 1003, third transmission assembly, 1004, fourth transmission assembly. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example 1: A casting surface flatness detection device, see Figure 1-Figure 6, including a housing 1, a panel 2, a bracket 3, a connecting frame 4, a detection table 5 and a first reciprocating screw 6. The top of the housing 1 is fixedly connected to the panel 2, the rear of the panel 2 is fixedly connected to the bracket 3, the bracket 3 is fixedly connected to two L-shaped limit blocks, the connecting frame 4 moves between the two L-shaped limit blocks, the bracket 3 is slidably provided with the connecting frame 4, the connecting frame 4 is provided with the detection table 5, the top of the bracket 3 is rotatably provided with the first reciprocating screw 6, the connecting frame 4 is threadedly connected to the first reciprocating screw 6, the placement mechanism 8 includes a fixed block 81, a second reciprocating screw 82, a guide frame 83, a slider 84 and a placement plate 85, the panel 2 is fixedly connected to 4 The four fixed blocks 81 are distributed in a rectangular shape on the panel 2. The two vertically aligned fixed blocks 81 are provided with a second reciprocating screw 82 for rotation. The two second reciprocating screws 82 are provided with a guide frame 83 for threading. A slider 84 is provided inside the guide frame 83 for sliding. A slide groove is provided inside the guide frame 83. The slider 84 slides in the slide groove. A placement plate 85 is fixedly connected to the slider 84. The moving mechanism 9 includes a first rotating shaft 91, a first gear 92, a lever 93, a second rotating shaft 94, a second gear 95, a third rotating shaft 96, a first transmission assembly 97, a twisted shaft 98 and a gear set 99. The housing 1 A first rotating shaft 91 is rotatably provided inside, a first gear 92 is slidably provided on the first rotating shaft 91, levers 93 are fixedly connected to the left and right sides of the first gear 92, the top of the lever 93 is connected to the guide frame 83, a second rotating shaft 94 is rotatably provided inside the housing 1, a second gear 95 is provided on the second rotating shaft 94, the second gear 95 is meshed with the first gear 92, a third rotating shaft 96 is rotatably provided on the panel 2, a first transmission assembly 97 is provided on the third rotating shaft 96 and the second rotating shaft 94, a twisted shaft 98 is rotatably provided inside the guide frame 83, a gear set 99 is provided at the left end of the twisted shaft 98 and the front end of the third rotating shaft 96, The slider 84 is threadedly connected to the twisted shaft 98, and the rotation of the twisted shaft 98 drives the slider 84 to move left and right. The driving mechanism 10 includes a servo motor 1001, a second rotating component 1002, a third transmission component 1003 and a fourth transmission component 1004. The servo motor 1001 is installed inside the casing 1, and the output shaft of the servo motor 1001 and the second reciprocating screw rod 82 on the right are jointly provided with the second rotating component 1002, the output shaft of the servo motor 1001 and the first rotating shaft 91 are jointly provided with the third transmission component 1003, and the first rotating shaft 91 and the second reciprocating screw rod 82 on the left are jointly provided with the fourth transmission component 1004.
[0023] When the device is needed, the casting is first placed on the placement plate 85, and then the servo motor 1001 is turned on. The output shaft of the servo motor 1001 rotates to drive the second rotating assembly 1002 and the third transmission assembly 1003 to rotate, so that the second reciprocating screw rod 82 on the right and the first rotating shaft 91 rotate. The first rotating shaft 91 rotates to drive the third transmission assembly 1003 to drive the second reciprocating screw rod 82 on the left to rotate, and then the two second reciprocating screw rods 82 rotate at the same time to move the guide frame 83 backward, so that the placement plate 85 is located below the detection table 5, and then the first reciprocating screw rod 6 is rotated to move the detection table 5 downward, so that the probe of the detection table 5 contacts the rear part of the casting surface to check the surface flatness of the casting. To carry out detection, the second reciprocating screw 82 continues to rotate, so that the guide frame 83 drives the placement plate 85 to continue to move backward, and then detects different front and rear positions of the casting, and the guide frame 83 moves backward to drive the lever 93 to move backward, and then the first gear 92 moves backward and engages with the second gear 95, so that the second gear 95 rotates to drive the second rotating shaft 94 to rotate, and the first transmission assembly 97 drives the third rotating shaft 96 to rotate, and then the gear set 99 drives the twisted shaft 98 to rotate, and then the slider 84 moves to the right, and then the placement plate 85 moves to the right, and then the left and right positions of the casting are detected, so as to achieve the purpose of automatic multi-directional detection of castings, thereby improving the efficiency of detection.
[0024] Example 2: Based on Example 1, please refer to Figure 1-Figure 3 , also includes a knob 7, and the top end of the first reciprocating screw rod 6 is connected to the knob 7.
[0025] When the casting is located below the inspection table 5 , the first reciprocating screw rod 6 is rotated by holding the knob 7 . The knob 7 increases the contact area between the hand and the first reciprocating screw rod 6 , thereby facilitating the rotation of the first reciprocating screw rod 6 .
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting surface flatness detection device, characterized in that: The invention comprises a housing (1), a panel (2), a bracket (3), a connecting frame (4), a detection meter (5) and a first reciprocating screw rod (6); the top of the housing (1) is fixedly connected to the panel (2); the rear of the panel (2) is fixedly connected to the bracket (3); the bracket (3) is slidably provided with a connecting frame (4); the connecting frame (4) is provided with a detection meter (5); the top of the bracket (3) is rotatably provided with a first reciprocating screw rod (6); and the connecting frame (4) is threadedly connected to the first reciprocating screw rod (6).
2. A casting surface flatness detection device as claimed in claim 1, characterized in that: It also includes a knob (7), and the top end of the first reciprocating screw rod (6) is connected to the knob (7).
3. A casting surface flatness detection device as claimed in claim 1, characterized in that: The placement mechanism (8) comprises a fixed block (81), a second reciprocating screw rod (82), a guide frame (83), a slider (84) and a placement plate (85); the panel (2) is fixedly connected to a plurality of fixed blocks (81); the second reciprocating screw rods (82) are rotatably arranged on two vertically aligned fixed blocks (81); the two second reciprocating screw rods (82) are threadably arranged on the guide frame (83); a slider (84) is slidably arranged inside the guide frame (83); and the placement plate (85) is fixedly connected to the slider (84).
4. A casting surface flatness detection device as claimed in claim 1, characterized in that: The moving mechanism (9) comprises a first rotating shaft (91), a first gear (92), a lever (93), a second rotating shaft (94), a second gear (95), a third rotating shaft (96), a first transmission assembly (97), a twisted shaft (98) and a gear set (99). The first rotating shaft (91) is rotatably arranged inside the housing (1), the first gear (92) is slidably arranged on the first rotating shaft (91), the lever (93) is fixedly connected to the left and right sides of the first gear (92), and the top end of the lever (93) is connected to the guide frame (83). ), a second rotating shaft (94) is rotatably provided inside the housing (1), a second gear (95) is provided on the second rotating shaft (94), the second gear (95) and the first gear (92) are meshed, a third rotating shaft (96) is rotatably provided on the panel (2), a first transmission assembly (97) is provided on the third rotating shaft (96) and the second rotating shaft (94), a twisted shaft (98) is rotatably provided inside the guide frame (83), and a gear set (99) is provided at the left end of the twisted shaft (98) and the front end of the third rotating shaft (96).
5. A casting surface flatness detection device as claimed in claim 4, characterized in that: The slider (84) and the twisted shaft (98) are threadedly connected.
6. A casting surface flatness detection device as claimed in claim 1, characterized in that: The driving mechanism (10) comprises a servo motor (1001), a second rotating assembly (1002), a third transmission assembly (1003) and a fourth transmission assembly (1004); the servo motor (1001) is installed inside the housing (1); the output shaft of the servo motor (1001) and the second reciprocating screw rod (82) on the right side are jointly provided with the second rotating assembly (1002); the output shaft of the servo motor (1001) and the first rotating shaft (91) are jointly provided with the third transmission assembly (1003); and the first rotating shaft (91) and the second reciprocating screw rod (82) on the left side are jointly provided with the fourth transmission assembly (1004).