Armoring machine for cable production
By designing a cable production armor machine with rotating components and disassembly and assembly mechanism, the problem of wire disorder and cumbersome replacement caused by the position of the wire barrel is solved, and efficient wire wrapping and convenient wire barrel replacement are achieved.
Patent Information
- Application Number
- CN202420366646.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing cable production armor machine is fixed when the steel wire barrel is wound, resulting in disordered steel wire and low working efficiency; at the same time, the replacement of the steel wire barrel is cumbersome, affecting the convenience.
An armored machine including a base, a steel wire barrel, a device box and a winding mechanism is designed. The rotating assembly drives the rotating and rotation of the steel wire to ensure synchronous movement of the steel wire and the surface wire; the disassembly and assembly mechanism enables rapid replacement of the steel wire through the sliding assembly and threaded assembly.
It effectively avoids wire disorders and improves work efficiency; at the same time, the replacement process of wire barrels is simplified and the convenience of use is improved.
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Figure CN222546023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to an armoring machine for cable production. Background Art
[0002] Cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires, and is commonly used in the fields of communications and power transmission. In order to improve the strength and durability of the cable, high-strength steel wire ribbons are often wound onto the cable through the step of adding steel armor, and the armoring machine is a common equipment for adding steel armor to the cable.
[0003] According to the search announcement number: CN219497438U, an armoring machine for cable production is proposed, including a casing, an armoring mechanism and a tensioning mechanism, and the tensioning mechanism includes a first bracket, a slide rod, a first tensioning wheel, a tooth plate and a first gear. Through the above technical solution, the problem that it is inconvenient to adjust the tension when armoring cables of different diameters in the prior art and the armoring situation cannot be monitored is solved. If the metal strip of the steel strip roll is used up or broken, and the operator does not find it in time, the machine will continue to operate ineffectively and waste energy. By setting up a tensioning mechanism, the first gear can be driven to rotate by the first motor, thereby driving the tooth plate to move, and the height adjustment of the first tensioning wheel is convenient for tension adjustment. At the same time, when the steel strip is used up or broken, the surface tension of the first tensioning wheel disappears, the spring stretches, and the slide rod is driven to rise, so that the bottom of the slide rod presses the switch to close the switch, and the alarm light is on, an alarm is triggered, and energy is avoided.
[0004] However, when implementing the above technical solutions, the following problems exist: 1. When the armoring machine is winding the armor, the position of the wire drum body is fixed, and only the steel wire on the surface rotates, which easily leads to the phenomenon of wire disorder when the armoring machine is in use, and the working efficiency is low; 2. After the steel wire on one wire drum is used up, it is necessary to replace the next one. The armoring machine is more cumbersome when taking and placing the wire drum, which seriously affects the convenience of using the armoring machine. For this reason, the utility model provides an armoring machine for cable production. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an armoring machine for cable production, which solves the problems of fixing the position of the steel wire drum body during armor winding and the cumbersome process of taking and placing the steel wire drum by the armoring machine.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: an armoring machine for cable production, comprising a base and a wire drum, the surface of the base is fixedly connected to an equipment box, the surface of the equipment box is connected to a fixed drum, the surface of the equipment box is provided with a winding mechanism for winding the steel wire around the cable surface, the surface of the wire drum is provided with a disassembly mechanism for disassembling the wire drum, the surface of the base is provided with a traction assembly for pulling the cable to move, the winding mechanism comprises a rotating assembly for driving the wire drum to rotate and circulate, comprising a rotating drum, the surface of the rotating drum is fixedly connected to a rotating plate, the surface of the rotating drum is fixedly connected to a circulating gear, the surface of the rotating plate is rotatably connected to a rotation shaft, the surface of the rotation shaft is fixedly connected to a rotation gear, a transmission assembly for driving the rotating drum to rotate, and a drive assembly for driving the transmission assembly to rotate.
[0007] Preferably, the transmission assembly includes a first transmission wheel, the surface of the first transmission wheel is connected to the second transmission wheel through a transmission belt, and one end of the fixing cylinder is rotatably connected to the surface of the second transmission wheel.
[0008] Preferably, the driving assembly includes a winding motor, the surface of the winding motor is fixedly connected to the inner wall of the equipment box, and the surface of the output shaft of the winding motor is fixedly connected to the transmission shaft via a coupling.
[0009] Preferably, the disassembly and assembly mechanism includes a threaded assembly for stabilizing the wire drum, including a bolt, one end of the bolt is fixedly connected to one end of the rotating shaft, the surface of the bolt is threadedly connected with a disassembly and assembly block, and a sliding assembly for connecting the rotating shaft and the wire drum.
[0010] Preferably, the sliding assembly comprises a sliding bar, the surface of the sliding bar is fixedly connected to the surface of the rotating shaft, and the inner surface of the wire drum is provided with a sliding groove.
[0011] Preferably, the traction assembly includes a traction box, a traction motor is fixedly connected to the bottom of the inner cavity of the traction box, a traction shaft is fixedly connected to the surface of the traction motor output shaft via a coupling, a traction gear is fixedly connected to the surface of the traction shaft, and a traction cylinder is fixedly connected to the top of the traction shaft.
[0012] Beneficial Effects
[0013] The utility model provides an armoring machine for cable production. Compared with the prior art, it has the following beneficial effects:
[0014] (1) The cable production armoring machine starts the winding motor to drive the rotating drum to rotate, the rotating drum drives the rotating plate to rotate, the rotating plate drives the rotating shaft to rotate with the rotating drum as the center, and at the same time the rotating drum drives the rotating gear to rotate, the rotating gear drives the rotating shaft to rotate, the rotating shaft drives the wire drum to rotate, the wire drum rotates around the cable and rotates at the same time, so that the wire drum and the steel wire on the surface can move synchronously, avoiding the phenomenon of steel wire disorder when the armoring machine is used, and improving work efficiency.
[0015] (2) The cable production armoring machine is configured such that the wire drum is sleeved on the surface of the rotating shaft, the sliding bar slides in along the inner surface of the sliding groove, and the disassembly block is rotated along the surface of the bolt until the disassembly block contacts one side of the wire drum. At this time, the wire drum can no longer move forward or backward, and the rotating shaft drives the wire drum to rotate through the sliding bar and the sliding groove, so that after the steel wire on one wire drum is used up, the next wire drum can be quickly replaced, thereby improving the convenience of using the armoring machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the equipment box of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the rotating shaft of the utility model;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the traction box of the utility model.
[0020] In the figure: 1-base, 2-wire drum, 3-equipment box, 5-winding mechanism, 51-rotating component, 511-rotating cylinder, 512-rotating plate, 513-episodic gear, 514-rotating shaft, 515-rotating gear, 52-transmission component, 521-first transmission wheel, 522-transmission belt, 523-second transmission wheel, 53-driving component, 531-winding motor, 532-transmission shaft, 6-disassembly and assembly mechanism, 61-threaded component, 611-bolt, 612-disassembly and assembly block, 62-sliding component, 621-sliding bar, 622-sliding groove, 7-traction component, 71-traction box, 72-traction motor, 73-traction shaft, 74-traction gear, 75-traction cylinder. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 , the utility model provides two technical solutions:
[0023] Embodiment 1
[0024] A cable production armoring machine includes a base 1 and a wire drum 2. The surface of the base 1 is fixedly connected to an equipment box 3. The surface of the equipment box 3 is connected to a fixed drum 4. The surface of the equipment box 3 is provided with a winding mechanism 5 for winding the steel wire on the surface of the cable. The surface of the wire drum 2 is provided with a disassembly mechanism 6 for disassembling the wire drum 2. The surface of the base 1 is provided with a traction assembly 7 for traction cable movement. The traction assembly 7 includes a traction box 71. The surface of the traction box 71 is fixedly connected to the surface of the base 1. The bottom of the inner cavity of the traction box 71 is fixedly connected to a traction motor 72. The traction motor 72 is connected to an external power supply and is a three-phase asynchronous motor. The surface of the output shaft of the traction motor 72 is fixedly connected to a traction shaft 73 through a coupling. The guide shaft 73 passes through the traction box 71 and can rotate relative to the traction box 71. The surface of the traction shaft 73 is fixedly connected to a traction gear 74. The two traction gears 74 mesh with each other and rotate in opposite directions. The top of the traction shaft 73 is fixedly connected to a traction cylinder 75. The two traction cylinders 75 rotate in opposite directions. The winding mechanism 5 includes a rotating component 51, which is used to drive the wire drum 2 to rotate and revolve, including a rotating cylinder 511. The rotating cylinder 511 passes through the equipment box 3 and can rotate relative to the equipment box 3. The surface of the rotating cylinder 511 is fixedly connected to a rotating plate 512. The surface of the rotating cylinder 511 is fixedly connected to a revolving gear 513. The surface of the rotating plate 512 is rotatably connected to a rotation shaft 514. The surface of the rotation shaft 514 is fixedly connected to a rotation gear The surface of the epicyclic gear 513 meshes with the surface of the self-rotating gear 515. The transmission assembly 52 is used to drive the rotating drum 511 to rotate. The transmission assembly 52 includes a first transmission wheel 521. The surface of the first transmission wheel 521 is connected to the second transmission wheel 523 through a transmission belt 522. The surface of the second transmission wheel 523 is fixedly connected to the surface of the rotating drum 511. One end of the fixed drum 4 is rotationally connected to the surface of the second transmission wheel 523. The driving assembly 53 is used to drive the transmission assembly 52 to rotate. The driving assembly 53 includes a winding motor 531. The winding motor 531 is connected to an external power supply and is a three-phase asynchronous motor. The surface of the winding motor 531 is fixedly connected to the inner wall of the equipment box 3. The surface of the output shaft of the machine 531 is fixedly connected with the transmission shaft 532 through a coupling. The surface of the transmission shaft 532 is fixedly connected to the surface of the first transmission wheel 521. By starting the winding motor 531, the rotating cylinder 511 is driven to rotate, and the rotating cylinder 511 drives the rotating plate 512 to rotate. The rotating plate 512 drives the rotating shaft 514 to rotate with the rotating cylinder 511 as the center. At the same time, the rotating cylinder 511 drives the rotating gear 513 to rotate, and the rotating gear 513 drives the rotating shaft 514 to rotate. The rotating shaft 514 drives the wire drum 2 to rotate. The wire drum 2 rotates around the cable and rotates at the same time, so that the wire drum and the steel wire on the surface can move synchronously, avoiding the phenomenon of wire disorder when the armoring machine is used, and improving work efficiency.
[0025] Embodiment 2
[0026] The main difference from the first embodiment is:
[0027] A cable production armoring machine comprises a base 1 and a wire drum 2, wherein an equipment box 3 is fixedly connected to the surface of the base 1, a fixed drum 4 is connected to the surface of the equipment box 3, a winding mechanism 5 is provided on the surface of the equipment box 3 for winding the wire around the cable surface, a disassembly mechanism 6 is provided on the surface of the wire drum 2 for disassembling the wire drum 2, a traction assembly 7 is provided on the surface of the base 1 for pulling the cable to move, the traction assembly 7 comprises a traction box 71, the surface of the traction box 71 is fixedly connected to the surface of the base 1, a traction motor 72 is fixedly connected to the bottom of the inner cavity of the traction box 71, the traction motor 72 is connected to an external power supply and is a three-phase asynchronous motor, a traction shaft 73 is fixedly connected to the surface of the output shaft of the traction motor 72 through a coupling, the traction shaft 73 passes through the traction box 71 and can rotate relative to the traction box 71, a traction gear 74 is fixedly connected to the surface of the traction shaft 73, the two traction gears 74 mesh with each other and rotate in opposite directions, a traction drum 75 is fixedly connected to the top of the traction shaft 73, the two traction drums 75 rotate in opposite directions, the disassembly mechanism 6 comprises a threaded assembly 61 for stabilizing the wire drum 2, The present invention comprises a bolt 611, one end of which is fixedly connected to one end of the rotation shaft 514, a disassembly block 612 is threadedly connected to the surface of the bolt 611, and when the disassembly block 612 contacts one side of the wire drum 2, the wire drum 2 can no longer move forward and backward, and a sliding component 62 is used to connect the rotation shaft 514 and the wire drum 2. The sliding component 62 includes a sliding bar 621, the surface of the sliding bar 621 is fixedly connected to the surface of the rotation shaft 514, and a sliding groove 622 is provided on the inner surface of the wire drum 2. The surface of the sliding bar 621 and the sliding groove 622 are connected. The inner surface is slidably connected. The wire drum 2 is sleeved on the surface of the rotating shaft 514, and the sliding bar 621 slides in along the inner surface of the sliding groove 622. The disassembly block 612 is rotated along the surface of the bolt 611 until the disassembly block 612 contacts one side of the wire drum 2. At this time, the wire drum 2 can no longer move forward and backward. The rotating shaft 514 drives the wire drum 2 to rotate through the sliding bar 621 and the sliding groove 622, so that after the steel wire on one wire drum is used up, the next wire drum can be quickly replaced, thereby improving the convenience of using the armoring machine.
[0028] When in use, the operator passes the cable through the fixed cylinder 4 and the rotating cylinder 511, which is located between the two traction cylinders 75, and sets the wire cylinder 2 on the surface of the rotating shaft 514. The sliding bar 621 slides in along the inner surface of the sliding groove 622, and the disassembly block 612 is rotated along the surface of the bolt 611 until the disassembly block 612 contacts one side of the wire cylinder 2. At this time, the wire cylinder 2 can no longer move forward and backward, and the steel wire on the wire cylinder 2 is wound around the cable once, and the winding motor 531 is started. The winding motor 531 drives the transmission shaft 532 to rotate, and the transmission shaft 532 drives the first transmission wheel 521 to rotate. The first transmission wheel 521 drives the second transmission wheel 523 to rotate through the transmission belt 522, and the second transmission wheel 523 drives the rotating cylinder 511 to rotate. 11 drives the rotating plate 512 to rotate, the rotating plate 512 drives the rotating shaft 514 to rotate with the rotating cylinder 511 as the center, and at the same time the rotating cylinder 511 drives the revolving gear 513 to rotate, the revolving gear 513 drives the rotating gear 515 to rotate, the rotating gear 515 drives the rotating shaft 514 to rotate, the rotating shaft 514 drives the wire drum 2 to rotate through the sliding bar 621 and the sliding groove 622, the wire drum 2 rotates while rotating around the cable, and the copper wire is wound around the cable, and at the same time the traction motor 72 is started, the traction motor 72 drives the traction shaft 73 to rotate, the traction shaft 73 drives the traction gear 74 to rotate, the two traction gears 74 mesh with each other and rotate in opposite directions, which can drive the two traction cylinders 75 to rotate in opposite directions, and the traction cylinder 75 drives the cable to move forward.
[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An armoring machine for cable production, comprising a base (1) and a wire drum (2), wherein an equipment box (3) is fixedly connected to the surface of the base (1), characterized in that: The surface of the equipment box (3) is connected to a fixing cylinder (4), the surface of the equipment box (3) is provided with a winding mechanism (5) for winding the steel wire on the surface of the cable, the surface of the steel wire cylinder (2) is provided with a disassembly mechanism (6) for disassembling the steel wire cylinder (2), the surface of the base (1) is provided with a traction assembly (7) for traction cable movement, and the winding mechanism (5) comprises: The rotating assembly (51) is used to drive the wire drum (2) to rotate and revolve, and comprises a rotating drum (511), a rotating plate (512) is fixedly connected to the surface of the rotating drum (511), a revolving gear (513) is fixedly connected to the surface of the rotating drum (511), a rotating shaft (514) is rotatably connected to the surface of the rotating plate (512), and a rotating gear (515) is fixedly connected to the surface of the rotating shaft (514); A transmission assembly (52) for driving the rotating drum (511) to rotate; The driving assembly (53) is used to drive the transmission assembly (52) to rotate.
2. The cable production armoring machine according to claim 1, characterized in that: The transmission assembly (52) comprises a first transmission wheel (521), the surface of the first transmission wheel (521) is transmission-connected to a second transmission wheel (523) via a transmission belt (522), and one end of the fixing cylinder (4) is rotationally connected to the surface of the second transmission wheel (523).
3. The cable production armoring machine according to claim 1, characterized in that: The driving assembly (53) comprises a winding motor (531), the surface of the winding motor (531) is fixedly connected to the inner wall of the equipment box (3), and the surface of the output shaft of the winding motor (531) is fixedly connected to the transmission shaft (532) via a coupling.
4. The cable production armoring machine according to claim 1, characterized in that: The disassembly and assembly mechanism (6) comprises: The threaded assembly (61) is used to stabilize the steel wire drum (2), and comprises a bolt (611), one end of the bolt (611) is fixedly connected to one end of the rotation shaft (514), and a disassembly block (612) is threadedly connected to the surface of the bolt (611); The sliding assembly (62) is used to connect the rotating shaft (514) and the wire drum (2).
5. The cable production armoring machine according to claim 4, characterized in that: The sliding assembly (62) comprises a sliding bar (621), the surface of the sliding bar (621) is fixedly connected to the surface of the rotating shaft (514), and the inner surface of the wire drum (2) is provided with a sliding groove (622).
6. The cable production armoring machine according to claim 1, characterized in that: The traction assembly (7) comprises a traction box (71), the bottom of the inner cavity of the traction box (71) is fixedly connected to a traction motor (72), the surface of the output shaft of the traction motor (72) is fixedly connected to a traction shaft (73) via a coupling, the surface of the traction shaft (73) is fixedly connected to a traction gear (74), and the top end of the traction shaft (73) is fixedly connected to a traction cylinder (75).
Citation Information
Patent Citations
Armoring machine for cable production
CN219497438U