Energy-saving high-temperature formation cabinet

Abstract

The utility model discloses an energy-saving high-temperature formation cabinet, which belongs to the field of formation cabinets and comprises a heat-insulating complete machine box, an automatic door opening device is fixedly connected to the front end of the heat-insulating complete machine box, and a plurality of clamp tools are fixedly connected to an internal frame of the heat-insulating complete machine box. The arranged gas circulating mechanism and the adjusting mechanism are matched with the heat preservation type complete machine box for use, so that gas in the cabinet body can be circularly treated, high-temperature gas in the cabinet body can be uniformly distributed, the uniformity of the temperature in the cabinet body is enhanced, and the uniformity of battery formation treatment is guaranteed; after the temperature in the cabinet body is uniform, the formation effect of a low-temperature area does not need to be guaranteed by prolonging the formation treatment time, the energy consumption can be reduced while the formation time is shortened, the purpose of saving energy can be achieved, high-rate charging and discharging can be achieved during formation of electronic cigarettes and small-sized soft package batteries, rapid charging and discharging can be achieved, and the productivity and efficiency of equipment can be improved.

Description

Technical Field

[0001] The utility model relates to the field of chemical forming cabinets, in particular to an energy-saving high-temperature chemical forming cabinet. Background Art

[0002] The formation cabinet is a common electronic device, which is mainly used to transform electronic components or other items into different forms or states. In view of the characteristics of the formation process of low-capacity or relatively good consistency batteries, the formation cabinet adopts automatic charge and discharge switching, automatic current setting, power-off protection, and has a full Chinese microcomputer operation interface. It has advanced structure, reliable performance, simple operation, and extremely high cost performance. It is an ideal production equipment for secondary battery manufacturers.

[0003] In the prior art, so far, most of the electronic cigarette formation equipment used on the market are open-type formation cabinets. Due to their open structure, their products can only be formed at room temperature. When forming at room temperature, the battery charge and discharge rate should not be too large, and the single cycle time is long, resulting in low equipment production capacity and low efficiency. Utility Model Content

[0004] The main purpose of the utility model is to provide an energy-saving high-temperature chemical forming cabinet, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An energy-saving high-temperature chemical forming cabinet comprises a heat-insulating whole chassis, the front end of the heat-insulating whole chassis is fixedly connected with an automatic door opening device, and a plurality of fixtures are fixedly connected to the internal frame of the heat-insulating whole chassis, the fixtures are fixedly connected with an integrated clamping device and a loading tray is fixedly connected through the integrated clamping device, a touch screen is also fixedly connected to the right side of the front end of the heat-insulating whole chassis, and a host computer control module is fixedly connected to the left side of the rear end of the heat-insulating whole chassis, and the host computer control module An electrical control module is fixedly connected to the bottom of the block, a plurality of switch power supplies and a single-chip linear board are also fixedly connected in the rear end of the thermal insulation type whole chassis, and a plurality of large axial flow fans are also fixedly connected to the rear of the top surface of the thermal insulation type whole chassis, and a communication port is also fixedly connected to one side of the rear of the top surface of the thermal insulation type whole chassis, and a gas circulation mechanism is arranged outside the thermal insulation type whole chassis, and the gas circulation mechanism includes an air inlet hood, an air outlet hood, an air return pipe, a first fan, a second fan and an air electric heater, and the air inlet The hood is fixedly connected to the air inlet on the right side of the heat-insulating whole chassis, and the air outlet hood is fixedly connected to the air outlet on the left side of the heat-insulating whole chassis, the return air duct is fixedly connected between the air inlet hood and the air outlet hood, and the first fan is fixedly connected in the air outlet hood, the second fan is fixedly connected in the air inlet hood, and the air electric heater is also fixedly connected in the air inlet hood, and an adjusting mechanism is also provided inside the air inlet hood and on the left side of the air electric heater, and the adjusting mechanism includes a fixed plate, an air guide plate, a worm gear, a connecting rod, a worm gear and a driving motor, a symmetrical fixed plate is fixedly connected to the front end wall of the air inlet hood, a plurality of worm gears are fixedly connected to the connecting rod, and the connecting rod is movably connected between the fixed plates through second rotating rods at upper and lower ends, a plurality of the air guide plates are movably connected in the air inlet hood through the first rotating rods on both sides, and a worm gear is also fixedly connected to the end wall of the first rotating rod on one side and meshes with the worm gear, the driving motor is fixedly connected to the top surface of the fixed plate, and the output end of the driving motor is fixedly connected to the second rotating rod.

[0007] Preferably, an air inlet is fixedly installed on the right side of the thermal insulation type whole chassis, and an air outlet is fixedly installed on the left side of the thermal insulation type whole chassis.

[0008] Preferably, the air outlet cover is fixedly installed on the left side of the air outlet, and a first fan is fixedly installed inside the left end of the air outlet cover, and a temperature sensor is fixedly installed on one side of the inner bottom end of the air outlet cover.

[0009] Preferably, the air inlet hood is fixedly installed on the right side of the air inlet, and a second fan is fixedly installed inside the right end of the air inlet hood. An air electric heater is also fixedly installed inside the air inlet hood and on the left side of the second fan, and a return air duct is also fixedly installed between the air inlet hood and the air outlet hood.

[0010] Preferably, a shell is fixedly mounted on the front end wall of the air inlet hood, and a plurality of mounting holes are opened on both side walls of the air inlet hood in a vertical array, bearings are fixedly mounted in the mounting holes, and a group of vertically symmetrical fixing plates are also fixedly mounted on the front end wall of the air inlet hood and located in the shell, and a rotating hole is opened on the top surface of the fixing plate.

[0011] Preferably, first rotating rods are fixedly mounted on both sides of the air guide plate, and the first rotating rods are inserted and fixedly mounted together with the mounting holes, and a worm gear is also fixedly mounted on the outer end wall of the first rotating rod on one side.

[0012] Preferably, a plurality of worms corresponding to the worm wheels are fixedly mounted between the connecting rods, and the worm wheels are meshed with each other. Second rotating rods are fixedly mounted on the upper and lower ends of the connecting rods, respectively, and the second rotating rods are movably mounted in the rotating holes.

[0013] Preferably, the driving motor is fixedly mounted on the top surface of the upper fixing plate, and the output end of the driving motor is fixedly mounted together with the second rotating rod at the upper end.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the utility model, the gas circulation mechanism and the regulating mechanism are provided in cooperation with the use of the heat-insulating whole chassis, so that the gas inside the cabinet can be circulated and processed, so that the high-temperature gas inside the cabinet can be evenly distributed, the temperature inside the cabinet is evenly distributed, and the uniformity of the battery formation treatment is guaranteed; when the temperature inside the cabinet is even, there is no need to extend the formation treatment time to ensure the formation effect in the low-temperature zone, the formation time can be shortened and the energy consumption can be reduced, so as to achieve the purpose of energy saving, and the electronic cigarette and small soft-pack batteries can be charged and discharged at a high rate during formation, so as to achieve rapid charging and discharging, improve the equipment production capacity, and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a rear view structural schematic diagram of the heat preservation type whole machine box of the utility model;

[0018] Figure 3 It is a schematic diagram of the overall structure of the gas circulation mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure disassembly of the air outlet cover of the utility model;

[0020] Figure 5 It is a schematic diagram of the structure disassembly of the air inlet cover of the utility model;

[0021] Figure 6 It is a schematic diagram of the overall structure of the regulating mechanism of the utility model.

[0022] In the figure: 1. Insulated whole chassis; 2. Automatic door opening device; 3. Fixture tooling; 4. Integrated clamping device; 5. Loading tray; 6. Touch screen; 7. Upper computer control module; 8. Electrical control module; 9. Switching power supply; 10. Single chip linear board; 11. Axial flow large fan; 12. Communication port; 13. Gas circulation mechanism; 14. Air inlet; 15. Air outlet; 16. Air inlet cover; 17. Air outlet cover; 18. Return air duct; 19. First fan; 20. Temperature sensor; 21. Second fan; 22. Electric air heater; 23. Housing; 24. Mounting hole; 25. Bearing; 26. Fixing plate; 27. Adjustment mechanism; 28. Air guide plate; 29. ​​First rotating rod; 30. Worm gear; 31. Connecting rod; 32. Worm; 33. Second rotating rod; 34. Driving motor; 35. Rotating hole. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 1 - Figure 6As shown, an energy-saving high-temperature chemical forming cabinet includes a heat-insulating whole chassis 1, the front end of the heat-insulating whole chassis 1 is fixedly connected with an automatic door opening device 2, and the internal frame of the heat-insulating whole chassis 1 is fixedly connected with a plurality of fixtures 3, the fixtures 3 are fixedly connected with an integrated clamping device 4, and a loading tray 5 is fixedly connected through the integrated clamping device 4, a touch screen 6 is also fixedly connected to the right side of the front end of the heat-insulating whole chassis 1, and a host computer control module 7 is fixedly connected to the left side of the rear end of the heat-insulating whole chassis 1, and an electrical control module is fixedly connected below the host computer control module 7. Block 8, a plurality of switch power supplies 9 and a single-chip linear board 10 are fixedly connected to the rear end of the heat-insulating whole chassis 1, and a plurality of axial flow large fans 11 are fixedly connected to the rear of the top surface of the heat-insulating whole chassis 1, and a communication port 12 is fixedly connected to one side of the rear of the top surface of the heat-insulating whole chassis 1. A gas circulation mechanism 13 is arranged outside the heat-insulating whole chassis 1, and the gas circulation mechanism 13 includes an air inlet cover 16, an air outlet cover 17, a return air pipe 18, a first fan 19, a second fan 21 and an air electric heater 22, and the air inlet cover 16 and the air inlet 14 on the right side of the heat-insulating whole chassis 1 The air outlet hood 17 is fixedly connected to the air outlet 15 on the left side of the heat-insulating whole chassis 1, the return air duct 18 is fixedly connected between the air inlet hood 16 and the air outlet hood 17, and the first fan 19 is fixedly connected in the air outlet hood 17, the second fan 21 is fixedly connected in the air inlet hood 16, and the air electric heater 22 is also fixedly connected in the air inlet hood 16, and the inside of the air inlet hood 16 and located on the left side of the air electric heater 22 is also provided with an adjustment mechanism 27, and the adjustment mechanism 27 includes a fixing plate 26, an air guide plate 28, a worm gear 30, a connecting rod 31, a worm 32 and a driving motor 34 A symmetrical fixing plate 26 is fixedly connected to the front end wall of the air inlet cover 16, a plurality of worm gears 32 are fixedly connected to the connecting rod 31, and the connecting rod 31 is movably connected between the fixing plates 26 through the second rotating rods 33 at the upper and lower ends, and a plurality of air guide plates 28 are movably connected to the air inlet cover 16 through the first rotating rods 29 on both sides, and a worm gear 30 is also fixedly connected to the end wall of the first rotating rod 29 on one side and meshed with the worm gear 32, a driving motor 34 is fixedly connected to the top surface of the fixing plate 26, and the output end of the driving motor 34 is fixedly connected to the second rotating rod 33;

[0025] The specific operating principle of the Chenghua cabinet is as follows: the terminal on the fixture tooling 3 is connected to the corresponding adapter board on the frame inside the thermal insulation whole chassis 1 through a wiring harness, the adapter board is connected to the corresponding single-chip linear board 10 through a wiring harness, the single-chip linear board 10 is connected to the corresponding switch power supply 9, all single-chip linear boards 10 are connected to the host computer control module 7, the touch screen 6 interface prompts, the automatic door opening device 2 is controlled to close the door of the thermal insulation whole chassis 1, and the gas circulation mechanism 13 and the regulating mechanism 27 are opened, so that the interior of the thermal insulation whole chassis 1 is in a heating state, when the temperature sensor 20 detects When the temperature inside the thermal insulation whole chassis 1 reaches the temperature set in the touch screen 6, the door is opened through the touch screen 6 to place the loading tray 5 on the integrated clamping device 4 of the fixture 3, and the door is closed again through the touch screen 6. The external computer connected through the communication port 12 sends the program required for production to the upper computer control module 7, so that the entire thermal insulation whole chassis 1 is in a relatively sealed space when working, effectively preventing heat from dissipating, and the heat generated by the single-chip linear board 10 and the switching power supply 9 on the back of the thermal insulation whole chassis 1 will be discharged to the outside through the large axial flow fan 11.

[0026] like Figure 3 - Figure 6As shown, in the present embodiment, in order to shorten the formation time of electronic cigarettes and small soft-pack batteries and reduce energy consumption by adopting gas circulation through the gas circulation mechanism 13 and the regulating mechanism 27, and to achieve the purpose of energy saving, an air inlet 14 is fixedly installed on the right side of the heat-insulating whole chassis 1, and an air outlet 15 is fixedly installed on the left side of the heat-insulating whole chassis 1, an air outlet hood 17 is fixedly installed on the left side of the air outlet 15, and a first fan 19 is fixedly installed in the left end of the air outlet hood 17, a temperature sensor 20 is fixedly installed on one side of the bottom end of the inner part of the air outlet hood 17, an air inlet hood 16 is fixedly installed on the right side of the air inlet 14, and a second fan 21 is fixedly installed in the right end of the air inlet hood 16, an air electric heater 22 is also fixedly installed inside the air inlet hood 16 and on the left side of the second fan 21, and an air return pipe 18 is also fixedly installed between the air inlet hood 16 and the air outlet hood 17, a shell 23 is fixedly installed on the front end wall of the air inlet hood 16, and on both side walls of the air inlet hood 16 A plurality of mounting holes 24 are provided in a vertical array, and bearings 25 are fixedly installed in the mounting holes 24. A group of vertically symmetrical fixing plates 26 are also fixedly installed on the front end wall of the air inlet cover 16 and located in the shell 23, and a rotating hole 35 is provided on the top surface of the fixing plate 26. First rotating rods 29 are fixedly installed on both sides of the air guide plate 28, and the first rotating rods 29 are fixedly installed with the mounting holes 24 through insertion, and a worm gear 30 is also fixedly installed on the outer end wall of the first rotating rod 29 on one side, and a plurality of worms 32 corresponding to the worm gear 30 are fixedly installed between the connecting rods 31, and the worm gear 32 and the worm gear 30 are meshed with each other, and second rotating rods 33 are fixedly installed at the upper and lower ends of the connecting rod 31, and the second rotating rod 33 is movably installed in the rotating hole 35, and a driving motor 34 is fixedly installed on the top surface of the upper fixing plate 26, and the output end of the driving motor 34 is fixedly installed with the second rotating rod 33 at the upper end;

[0027] The specific operating principle of the gas circulation mechanism 13 and the regulating mechanism 27 in conjunction with the heat-insulating whole machine box 1 is as follows: when the temperature of the internal space of the heat-insulating whole machine box 1 is set through the touch screen 6, the air electric heater 22 will heat the surrounding air in the air inlet hood 16, and the second fan 21 will blow air forward, and the blown air will be heated when passing through the air electric heater 22, so that the gas entering the heat-insulating whole machine box 1 is hot air. At the same time, the driving motor 34 installed on the top surface of the upper fixing plate 26 in the shell 23 will drive the output end to drive the second rotating rod 33 installed at the upper and lower ends of the connecting rod 31 to rotate through the rotating hole 35 opened on the top surface of the fixing plate 26 installed on the front end wall of the air inlet hood 16, which is symmetrical up and down. The second rotating rod 33 will drive the connecting rod 31 to rotate between the upper and lower symmetrical fixing plates 26, and the connecting rod 31 will drive the worm 32 installed therebetween to rotate synchronously during the rotation process. At this time, because the worm 32 and the worm wheel 30 are meshed with each other, the worm 32 will drive the worm wheel 30 to rotate under the action of meshing, and the worm wheel 30 will drive the first rotating rods 29 installed on both sides of the air guide plates 28 to rotate in the bearings 25 installed in the mounting holes 24 opened on both sides of the air inlet cover 16 during the rotation process, and the first rotating rods 29 will drive the air guide plates 28 to rotate inside the air inlet cover 16. At this time, all the air guide plates 28 will form a ventilation opening during the rotation process. The gap can be controlled by controlling the rotation opening angle and size of the air guide plate 28 to adjust the flow rate and direction of the hot air entering the heat-insulating whole chassis 1, so that the high-temperature gas can be evenly distributed inside the heat-insulating whole chassis 1 after entering the heat-insulating whole chassis 1 through the air inlet 14, and the uniformity of the internal temperature of the heat-insulating whole chassis 1 is enhanced, thereby ensuring the uniformity of the battery formation treatment. At the same time, after the temperature sensor 20 detects that the temperature in the heat-insulating whole chassis 1 reaches the temperature set by the touch screen 6, the first fan 19 will draw the gas in the heat-insulating whole chassis 1 through the air outlet 15 and draw it into the air outlet hood 17, and then discharge the hot air entering the air outlet hood 17 to the return air duct 18, and enter the The hot air in the return air duct 18 will pass through the air electric heater 22 again and be blown into the thermal insulation whole chassis 1 through the air inlet 14 under the action of the suction force of the second fan 21. In this way, the internal space temperature is heated by introducing hot air into the thermal insulation whole chassis 1 from the right side thereof, and the hot air inside the thermal insulation whole chassis 1 is discharged from the left side, and the discharged heat is then transported to the air inlet hood 16 through the return air duct 18. The hot air can be kept in a circulating state inside the thermal insulation whole chassis 1 at all times. Therefore, when the internal temperature of the thermal insulation whole chassis 1 is uniform, there is no need to extend the formation treatment time to ensure the formation effect in the low temperature zone. The formation time can be shortened while reducing energy consumption, thereby achieving the purpose of energy saving.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, various improvements may be made to the present invention and its components may be replaced by equivalents, or some of its technical features may be replaced by equivalents without departing from the scope of the present invention. All that is within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy-saving high-temperature chemical forming cabinet, comprising a heat-insulating whole machine box (1), the front end of the heat-insulating whole machine box (1) is fixedly connected to an automatic door opening device (2), and a plurality of fixtures (3) are fixedly connected to the internal frame of the heat-insulating whole machine box (1), the fixtures (3) are fixedly connected to an integrated clamping device (4) and a loading tray (5) is fixedly connected via the integrated clamping device (4), the front right side of the heat-insulating whole machine box (1) is also fixedly connected to a touch screen (6), and the heat-insulating whole machine box (1) is fixedly connected to a plurality of fixtures (3) and a plurality of fixtures (3) are fixedly connected to the internal frame of the heat-insulating whole machine box (1), the fixtures (3) are fixedly connected to an integrated clamping device (4) and a loading tray (5) is fixedly connected via the integrated clamping device (4), the front right side of the heat-insulating whole machine box (1) is also fixedly connected to an automatic door opening device (2), and the heat-insulating whole machine box (1) is fixedly connected to a plurality of fixtures (3) and a plurality of fixtures (3) are fixedly connected to the internal frame of the heat-insulating whole machine box (1), and the ... A host computer control module (7) is fixedly connected to the left side of the rear end of the chassis (1), and an electrical control module (8) is fixedly connected below the host computer control module (7). A plurality of switch power supplies (9) and a single-chip linear board (10) are also fixedly connected to the rear end of the thermal insulation type whole chassis (1), and a plurality of axial flow fans (11) are also fixedly connected to the rear of the top surface of the thermal insulation type whole chassis (1). A communication port (12) is also fixedly connected to one side of the rear of the top surface of the thermal insulation type whole chassis (1), characterized in that: A gas circulation mechanism (13) is provided outside the thermal insulation whole case (1), and the gas circulation mechanism (13) comprises an air inlet cover (16), an air outlet cover (17), an air return pipe (18), a first fan (19), a second fan (21) and an electric air heater (22). The air inlet cover (16) is fixedly connected to the air inlet (14) on the right side of the thermal insulation whole case (1), and the air outlet cover (17) is fixedly connected to the air outlet (15) on the left side of the thermal insulation whole case (1). The air return pipe (18) is fixedly connected between the air inlet cover (16) and the air outlet cover (17), and the first fan (19) is fixedly connected inside the air outlet cover (17). The second fan (21) is fixedly connected inside the air inlet cover (16), and the electric air heater (22) is also fixedly connected inside the air inlet cover (16). A regulating valve is provided inside the air inlet cover (16) and on the left side of the electric air heater (22). The regulating mechanism (27) comprises a fixed plate (26), an air guide plate (28), a worm gear (30), a connecting rod (31), a worm gear (32) and a driving motor (34); a symmetrical fixed plate (26) is fixedly connected to the front end wall of the air inlet cover (16); a plurality of worm gears (32) are fixedly connected to the connecting rod (31); and the connecting rod (31) is movably connected between the fixed plates (26) through second rotating rods (33) at upper and lower ends; a plurality of the air guide plates (28) are movably connected in the air inlet cover (16) through first rotating rods (29) at both sides, and a worm gear (30) is fixedly connected to the end wall of one side of the first rotating rod (29) and meshes with the worm gear (32); and the driving motor (34) is fixedly connected to the top surface of the fixed plate (26), and the output end of the driving motor (34) is fixedly connected to the second rotating rod (33).

2. The energy-saving high-temperature chemical forming cabinet according to claim 1, characterized in that: An air inlet (14) is fixedly installed on the right side of the heat-insulating whole machine box (1), and an air outlet (15) is fixedly installed on the left side of the heat-insulating whole machine box (1).

3. The energy-saving high-temperature chemical forming cabinet according to claim 2, characterized in that: The air outlet cover (17) is fixedly mounted on the left side of the air outlet (15), and a first fan (19) is fixedly mounted inside the left end of the air outlet cover (17), and a temperature sensor (20) is fixedly mounted on one side of the inner bottom end of the air outlet cover (17).

4. The energy-saving high-temperature chemical forming cabinet according to claim 3 is characterized in that: The air inlet cover (16) is fixedly mounted on the right side of the air inlet (14), and a second fan (21) is fixedly mounted inside the right end of the air inlet cover (16), an air electric heater (22) is also fixedly mounted inside the air inlet cover (16) and on the left side of the second fan (21), and an air return pipe (18) is also fixedly mounted between the air inlet cover (16) and the air outlet cover (17).

5. The energy-saving high-temperature chemical forming cabinet according to claim 4, characterized in that: A housing (23) is fixedly mounted on the front end wall of the air inlet cover (16), and a plurality of mounting holes (24) are provided on both side walls of the air inlet cover (16) in a vertical array, and bearings (25) are fixedly mounted in the mounting holes (24). A group of vertically symmetrical fixing plates (26) are also fixedly mounted on the front end wall of the air inlet cover (16) and located in the housing (23), and a rotating hole (35) is provided on the top surface of the fixing plate (26).

6. The energy-saving high-temperature chemical forming cabinet according to claim 5, characterized in that: First rotating rods (29) are fixedly mounted on both sides of the air guide plate (28), and the first rotating rods (29) and the mounting holes (24) are inserted and fixedly mounted together, and a worm gear (30) is also fixedly mounted on the outer end wall of one side of the first rotating rod (29).

7. The energy-saving high-temperature chemical forming cabinet according to claim 6, characterized in that: A plurality of worms (32) corresponding to the worm wheel (30) are fixedly mounted between the connecting rods (31), and the worms (32) and the worm wheel (30) are meshed with each other. A second rotating rod (33) is fixedly mounted at the upper and lower ends of the connecting rod (31), and the second rotating rod (33) is movably mounted in the rotating hole (35).

8. The energy-saving high-temperature chemical forming cabinet according to claim 7, characterized in that: The driving motor (34) is fixedly mounted on the top surface of the upper fixing plate (26), and the output end of the driving motor (34) is fixedly mounted together with the second rotating rod (33) at the upper end.

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