Embedded silica gel heating roller
By designing an embedded silicone heating roller including a metal roller, a heating layer and a fixing layer, the problems of difficult replacement of the heating layer in the prior art, damage caused by direct contact between the heating wire and the silicone roller, and laborious disassembly of the fixed layer are solved, and the convenience of replacement of the heating layer, effective protection of the heating wire and simplified disassembly of the fixed layer are achieved.
Patent Information
- Application Number
- CN202421227273.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing embedded silicone heating rollers are difficult to replace the heating layer. The direct contact between the heating wire and the silicone roller leads to local damage, and the fixing layer is labor-intensive during disassembly and installation.
An embedded silicone heating roller including a metal roller, a heating layer and a fixed layer is designed. The heating layer is connected to the outside of the metal roller, and the heating wire is indirectly fixed through the column and the silicone tube to prevent direct contact between the heating wire and the heating layer. The fixing layer adopts a semi-ring shape and a limiting rod structure to simplify the disassembly process.
It reduces the difficulty of replacing the heating layer, protects the silicone roller from direct damage to the heating wire, simplifies the disassembly of the fixed layer, and improves the efficiency and maintainability of the equipment.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone heating rollers, in particular to an embedded silicone heating roller. Background Art
[0002] The embedded silicone heating roller is an industrial heating equipment, usually used in various production processes that require heating, drying or curing. The characteristic of this heating roller is that the heating wire element (usually a resistance wire or other electric heating material) is embedded in the silicone roller body to achieve uniform heat distribution. In addition, silicone has the advantages of small compression permanent deformation, wear resistance, and not easy to age. In addition, the surface energy of silicone is lower than that of most organic materials, so it has low hygroscopicity and can be used in the processing of some wet objects. Silicone does not adhere to many materials and can play an isolation role.
[0003] The interior of the embedded silicone heating roller is a metal roller, and the exterior of the metal roller is a silicone roller. When the silicone roller is worn, damaged, etc. and needs to be replaced, it is not easy to achieve because the silicone roller adheres to the outside of the metal roller. Secondly, the internal heating wire of the silicone roller is embedded in the silicone roller and is in direct contact with the silicone roller. When the heating wire emits an extremely high temperature, it will cause local damage to the silicone roller. Finally, the fixing layer of the silicone roller is not easy to remove and is relatively laborious during disassembly and installation. Therefore, an embedded silicone heating roller is proposed to address the above problems. Summary of the invention
[0004] The purpose of the utility model is to provide an embedded silicone heating roller to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An embedded silicone heating roller comprises a metal roller, a heating layer and a fixed layer, wherein both ends of the metal roller are fixedly connected with a connecting shaft, a heating layer is provided on the outer side of the metal roller, a column is fixedly connected inside the heating layer, a receiving hole is provided inside the column, a silicone tube is rotatably connected inside the accommodating hole, a fixing ring is fixedly connected to the outer side of the silicone tube, a heating wire passes through the silicone tube, a fixing rod is fixedly connected to one end of the outer side of the fixed layer, a fixing groove is provided at the bottom end of the fixing rod, a straight rod is fixedly connected inside the fixing groove, a rotating rod is rotatably connected to the outer side of the straight rod, a locking block is fixedly connected to the other end of the rotating rod, a limiting rod is fixedly connected to the outer side of the rotating rod, a spring is provided on the outer side of the limiting rod, a fixing hole is provided at the other end of the outer side of the fixed layer, a groove is provided on the inner side of the fixed layer, and a protrusion is fixedly connected to the outer side of the heating layer.
[0007] Preferably, the diameter of the heating layer is larger than the diameter of the metal roller, and the heating layer is tightly attached to the outer side of the metal roller.
[0008] Preferably, the fixing layer is in a semicircular ring shape, and the two fixing layers are centrally symmetrically arranged on the outer side of the metal roller.
[0009] Preferably, the size of the fixing rod is smaller than the size of the fixing hole, and the fixing rod can fit inside the fixing hole.
[0010] Preferably, there are a plurality of protrusions, which are arranged at equal intervals on the outside of the heating layer.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, by providing the metal roller and the heating layer, the heating layer can be directly sleeved on the outside of the metal roller. When the heating layer needs to be replaced, the fixed layer on the outside of the heating layer is removed, and the heating layer can be directly pulled out from the outside of the metal roller, thereby reducing the difficulty of replacing the heating layer;
[0013] 2. In the utility model, the heating layer, the column, the receiving hole, the silicone tube, the fixing ring and the heating wire are arranged, and the heating wire is fixed in the hollow heating layer through the column, so that the heating wire and the heating layer are not in direct contact, the column provides support and fixing for the heating wire, and the silicone tube is between the heating wire and the column to protect the heating wire;
[0014] 3. In the utility model, the heating layer can be fixed in a limited position by means of the semicircular ring-shaped fixed layer, fixed rod, fixed groove, straight rod, rotating rod, locking block, limiting rod and spring. Moreover, the semicircular ring setting can reduce the difficulty of disassembling the fixed layer. The connection between the fixed layers can be achieved by inserting the rotating rod and the locking block in the fixing rod into the fixing hole, and disassembly does not require the aid of external tools. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a half-section schematic diagram of the heating layer structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the column structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the fixed layer structure of the utility model;
[0019] Figure 5 For this utility model Figure 4 A schematic diagram of the structure at A;
[0020] Figure 6 It is a half-section schematic diagram of the fixing rod structure of the utility model.
[0021] In the figure: 1. Metal roller; 2. Connecting shaft; 3. Heating layer; 4. Vertical column; 5. Receiving hole; 6. Silicone tube; 7. Fixing ring; 8. Heating wire; 9. Fixing layer; 10. Fixing rod; 11. Fixing groove; 12. Straight rod; 13. Rotating rod; 14. Locking block; 15. Limiting rod; 16. Spring; 17. Fixing hole; 18. Groove; 19. Bump. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0024] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0025] See also Figure 1-6 , the utility model provides a technical solution:
[0026] A buried silicone heating roller comprises a metal roller 1, a heating layer 3 and a fixed layer 9, wherein two ends of the metal roller 1 are fixedly connected with a connecting shaft 2, a heating layer 3 is arranged on the outer side of the metal roller 1, a column 4 is fixedly connected inside the heating layer 3, a receiving hole 5 is arranged inside the column 4, a silicone tube 6 is rotatably connected inside the accommodating hole 5, a fixing ring 7 is fixedly connected to the outer side of the silicone tube 6, a heating wire 8 passes through the silicone tube 6, a fixing rod 10 is fixedly connected to one end of the outer side of the fixing layer 9, a fixing groove 11 is arranged at the bottom end of the fixing rod 10, a straight rod 12 is fixedly connected inside the fixing groove 11, a rotating rod 13 is rotatably connected to the outer side of the straight rod 12, a locking block 14 is fixedly connected to the other end of the rotating rod 13, a limiting rod 15 is fixedly connected to the outer side of the rotating rod 13, a spring 16 is arranged on the outer side of the limiting rod 15, a fixing hole 17 is arranged on the other end of the outer side of the fixing layer 9, a groove 18 is arranged on the inner side of the fixing layer 9, and a protrusion 19 is fixedly connected to the outer side of the heating layer 3.
[0027] The diameter of the heating layer 3 is larger than the diameter of the metal roller 1, and the heating layer 3 fits tightly to the outside of the metal roller 1; the fixing layer 9 is in a semicircular shape, and the two fixing layers 9 are arranged symmetrically on the outside of the metal roller 1; the size of the fixing rod 10 is smaller than the size of the fixing hole 17, and the fixing rod 10 can fit inside the fixing hole 17; the number of the protrusions 19 is several, and they are arranged at equal intervals on the outside of the heating layer 3.
[0028] Working process: The device is an embedded silicone heating roller, and the electrical equipment of the device is powered by an external power supply. A connecting shaft 2 is fixedly connected at the centers of both ends of the metal roller 1. A heating layer 3 is arranged on the outside of the metal roller 1. The heating layer 3 is hollow and made of silicone. A column 4 is arranged inside the heating layer 3. A receiving hole 5 is arranged inside the column 4. A silicone tube 6 rotates in the receiving hole 5. A fixing ring 7 is arranged on the outside of the silicone tube 6. The fixing ring 7 can limit the silicone tube 6 to prevent the silicone tube 6 from escaping from the receiving hole 5. The heating wire 8 passes through the silicone tube 6, and a fixing layer 9 is provided on the outside of the heating layer 3. A fixing rod 10 is fixedly connected to one end of the outside of the fixing layer 9, and a fixing groove 11 is provided at the bottom end of the fixing rod 10. A straight rod 12 is fixed in the fixing groove 11, and a rotating rod 13 is rotatably connected to the outside of the straight rod 12. A locking block 14 is fixed to one end of the rotating rod 13, and a limiting rod 15 is fixed to the outside of the rotating rod 13. A spring 16 is provided between the two limiting rods 15, and a fixing hole 17 is provided on the other end of the outside of the fixing layer 9. A groove 18 is provided on the inner side, and the protrusion 19 on the outer side of the heating layer 3 can be inserted into the groove 18. When heating is needed, the heating wire 8 is energized, and the heating wire 8 heats the heating layer 3 made of silicone material on the outer side. The column 4 fixes the heating wire 8 inside the heating layer 3 to prevent the heating wire 8 from releasing too much heat and causing damage to the heating layer 3. The two fixing layers 9 are installed in a centrally symmetrical manner on the outer side of the heating layer 3, and the fixing rod 10 enters the fixing hole 17. During this process, the locking block 14 is subjected to the pressure from the outside. The spring 16 will be compressed by the rotating rod 13 and the limiting rod 15, and the locking block 14 will be rotated into the fixing groove 11 under the drive of the rotating rod 13. When the fixing rod 10 completely enters the fixing hole 17, the locking block 14 will pop out from the fixing groove 11 under the elastic force of the spring 16 and get stuck in the depression inside the fixing hole 17, forming mutual locking between the fixing layers 9. The protrusion 19 on the outside of the heating layer 3 will get stuck in the groove 18 of the fixing layer 9, preventing the heating layer 3 and the fixing layer 9 from rotating relative to each other and affecting the processing.
[0029] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An embedded silicone heating roller, comprising a metal roller (1), a heating layer (3) and a fixing layer (9), characterized in that: The two ends of the metal roller (1) are fixedly connected to a connecting shaft (2); a heating layer (3) is provided on the outer side of the metal roller (1); a column (4) is fixedly connected inside the heating layer (3); a receiving hole (5) is provided inside the column (4); a silicone tube (6) is rotatably connected inside the receiving hole (5); a fixing ring (7) is fixedly connected to the outer side of the silicone tube (6); a heating wire (8) passes through the inner side of the silicone tube (6); a fixing rod (10) is fixedly connected to one end of the outer side of the fixing layer (9); a fixing groove (11) is provided at the bottom end of the fixing rod (10); a straight rod (12) is fixedly connected inside the fixing groove (11); a rotating rod (13) is rotatably connected to the outer side of the straight rod (12); a locking block (14) is fixedly connected to the other end of the rotating rod (13); a limiting rod (15) is fixedly connected to the outer side of the rotating rod (13); a spring (16) is provided on the outer side of the limiting rod (15); a fixing hole (17) is provided at the other end of the outer side of the fixing layer (9); the fixing layer (9) A groove (18) is provided on the inner side, and a protrusion (19) is fixedly connected to the outer side of the heating layer (3).
2. The embedded silicone heating roller according to claim 1, characterized in that: The diameter of the heating layer (3) is greater than the diameter of the metal roller (1), and the heating layer (3) is tightly attached to the outside of the metal roller (1).
3. The embedded silicone heating roller according to claim 1, characterized in that: The fixed layer (9) is in the shape of a semicircular ring, and the two fixed layers (9) are arranged on the outer side of the metal roller (1) in a centrally symmetrical manner.
4. The embedded silicone heating roller according to claim 1, characterized in that: The size of the fixing rod (10) is smaller than the size of the fixing hole (17), and the fixing rod (10) can fit inside the fixing hole (17).
5. The embedded silicone heating roller according to claim 1, characterized in that: The number of the convex blocks (19) is several and they are arranged at equal intervals on the outside of the heating layer (3).