Cleaning equipment for disc granulator

By designing an adjustable main mechanism and auxiliary cleaning mechanism, the problem of low compatibility of existing disc granulator cleaning equipment is solved, and adaptation and efficient cleaning of granulators of different sizes is achieved.

CN222550836UActive Publication Date: 2025-03-04JIPCON BIOTECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421098919.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-04
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The cleaning equipment of existing disc granulators is incompatible due to the different sizes of the granulators, and the compatibility is low.

Method used

A cleaning equipment for disc granulators is designed, including main mechanism and auxiliary mechanism. The main mechanism can be adapted to granulators of different sizes through adjustable fixing rods and movable extension rods, combining positioning suction cups and adjusting fixing holes. The auxiliary mechanism realizes the cleaning and self-cleaning functions of the bottom surface of the granulator by driving the motor, transmission rod and cleaning brush.

Benefits of technology

The cleaning equipment can be adapted to granulators of different sizes, improves compatibility, and simplifies the cleaning process and improves cleaning efficiency through self-cleaning function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of disc pelletizers, and discloses a cleaning device for a disc pelletizer, which comprises a main body mechanism and an auxiliary mechanism, the auxiliary mechanism is positioned at the lower end of the main body mechanism, and the main body mechanism comprises a device main body, a fixing rod, a movable extension rod, a positioning sucker and an adjusting fixing hole. The fixing rods are fixedly installed at the front, back, left and right ends of the device body, and the movable extension rods are movably installed at the inner ends of the fixing rods. According to the cleaning equipment for the disc granulator, a movable button is pressed into an adjusting fixing hole, a movable extension rod is pulled, and when the adjusting fixing hole moves to the position below other adjusting fixing holes, the movable button pops up, so that the movable extension rod is clamped, and the total length of a fixing rod and the movable extension rod is adjusted; the four fixed rods and the movable extension rod of the device can be adjusted, so that the device can be adapted to pelletizers with different sizes during use, and the compatibility of the device is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc granulators, in particular to cleaning equipment for disc granulators. Background Art

[0002] A granulator is a molding machine that can make materials into a specific shape. The disc granulator is suitable for granulating compound fertilizers, composite fertilizers, and organic-inorganic compound fertilizers. It is chosen as an ideal equipment by many users due to its high granulation rate, stable operation, durable equipment, and long service life.

[0003] When the granulator is in use, the uniform and qualified raw material powder is transported to the twin-shaft mixer through the impulse flowmeter after steady flow through the feeder, and merges with the measured and atomized water. Under the sufficient stirring of the blades, each powder particle is attached with a basically consistent water film to form a certain specification and number of ball cores or mother balls. After entering the ball forming machine, under the mechanical force generated by rolling in the disk, the mother balls granulate with each other to become material balls with certain performance requirements.

[0004] After the granulator of the prior art is used, the material will adhere to the bottom of the granulator, and the granulator is relatively large. When the cleaning equipment of the prior art is used, it is usually incompatible with the granulator due to the different sizes of the granulators, and the compatibility is low. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] The utility model aims to provide a cleaning device for a disc granulator, so as to solve the problem in the above background technology that the granulators are usually incompatible with each other due to the different sizes of the granulators.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for a disc granulator, comprising a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located at the lower end of the main mechanism, and the main mechanism comprises a device body, a fixed rod, a movable extension rod, a positioning suction cup and an adjustment fixing hole, wherein the fixed rod is fixedly installed at the front, back, left and right ends of the device body, the movable extension rod is movably installed at the inner end of the fixed rod, the outer surface of the movable extension rod is slidably connected to the inner surface of the fixed rod, the positioning suction cup is fixedly installed at the left end of the movable extension rod, and the adjustment fixing hole is fixedly arranged at the upper end of the fixed rod.

[0009] Preferably, the main body mechanism also includes a movable button, a positioning plate, a telescopic rod, a movable spring and a movable spring plate, the movable button is movably mounted on the inner end of the adjustment fixing hole, and the positioning plate is fixedly mounted on the inner lower end of the movable extension rod.

[0010] Preferably, the telescopic rod is movably mounted on the upper end of the positioning plate, the movable spring is movably mounted on the outer end of the telescopic rod, the movable spring plate is fixedly mounted on the upper end of the telescopic rod, the upper surface of the movable spring plate is fixedly connected to the lower surface of the movable button, and the upper and lower ends of the movable spring are respectively connected to the positioning plate and the movable spring plate.

[0011] Preferably, the auxiliary mechanism includes a drive motor, a limit ring, a transmission rod, a movable block, a cleaning brush, a water inlet pipe, a water inlet, a water storage tank and a water outlet, and the drive motor is fixedly mounted on the inner end of the device body.

[0012] Preferably, the limit ring is fixedly mounted on the lower end of the device body, the transmission rod is movably mounted on the transmission end of the drive motor, the outer surface of the transmission rod is slidably connected to the inner surface of the limit ring, and the movable block is fixedly mounted on the lower end of the transmission rod.

[0013] Preferably, the cleaning brush is fixedly arranged at the lower end of the movable block, the water inlet pipe is fixedly installed at the upper end of the movable block, the water inlet is fixedly arranged at the upper end of the water inlet pipe, the water storage tank is fixedly arranged at the inner end of the movable block, and the water outlet is fixedly arranged at the lower end of the movable block.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The cleaning device for the disc granulator can be installed with the main body mechanism so that when the device is in use, the movable button can be pressed into the adjustment fixing hole. At this time, the telescopic rod and the movable spring contract and store elastic force, and the movable extension rod is pulled. When the adjustment fixing hole is moved below other adjustment fixing holes, the elastic force stored in the telescopic rod and the movable spring will be released, so that the movable button will pop up, so that the movable extension rod will be stuck, so as to adjust the total length of the fixed rod and the movable extension rod. The device is installed in the granulator through the positioning suction cup. The four fixed rods and the movable extension rod of the device are all adjustable. When in use, it can be adapted to granulators of different sizes, and the device has stronger compatibility.

[0016] 2. The cleaning device for the disc granulator can be equipped with an auxiliary mechanism so that when the device is in use, the driving motor can be started to make the transmission rod drive the movable block to rotate, thereby rotating the cleaning brush to clean the bottom surface of the granulator. At the same time, the device can pour water into the water storage tank through the water inlet pipe so that the water can flow to the brush through the water outlet hole to achieve self-cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2This is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the enlarged structure of the local details of the main mechanism of the utility model;

[0020] Figure 4 It is a schematic diagram of the enlarged structure of the local details of the main mechanism of the utility model.

[0021] In the figure: 1. Main mechanism; 101. Device body; 102. Fixing rod; 103. Movable extension rod; 104. Positioning suction cup; 105. Adjustment fixing hole; 106. Movable button; 107. Positioning plate; 108. Telescopic rod; 109. Movable spring; 110. Movable spring plate; 2. Auxiliary mechanism; 201. Driving motor; 202. Limiting ring; 203. Transmission rod; 204. Movable block; 205. Cleaning brush; 206. Water inlet pipe; 207. Water inlet; 208. Water storage tank; 209. Water outlet. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 - Figure 4 The utility model provides a technical solution: a cleaning device for a disc granulator, comprising a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 is located at the lower end of the main mechanism 1, the main mechanism 1 comprises a device body 101, a fixed rod 102, a movable extension rod 103, a positioning suction cup 104 and an adjustment fixing hole 105, the fixed rod 102 is fixedly installed at the front, back, left and right ends of the device body 101, the movable extension rod 103 is movably installed at the inner end of the fixed rod 102, the outer surface of the movable extension rod 103 is slidably connected to the inner surface of the fixed rod 102, the positioning suction cup 104 is fixedly installed at the left end of the movable extension rod 103, and the adjustment fixing hole 105 is fixedly set at the upper end of the fixed rod 102.

[0024] The main body mechanism 1 also includes a movable button 106, a positioning plate 107, a telescopic rod 108, a movable spring 109 and a movable spring plate 110. The movable button 106 is movably installed at the inner end of the adjustment fixing hole 105, the positioning plate 107 is fixedly installed at the inner lower end of the movable extension rod 103, the telescopic rod 108 is movably installed at the upper end of the positioning plate 107, the movable spring 109 is movably installed at the outer end of the telescopic rod 108, the movable spring plate 110 is fixedly installed at the upper end of the telescopic rod 108, the upper surface of the movable spring plate 110 is fixedly connected to the lower surface of the movable button 106, and the upper and lower ends of the movable spring 109 are respectively connected to the positioning plate 107 and the movable spring plate 110.

[0025] The auxiliary mechanism 2 includes a driving motor 201, a limiting ring 202, a transmission rod 203, a movable block 204, a cleaning brush 205, a water inlet pipe 206, a water inlet 207, a water storage tank 208 and a water outlet 209. The driving motor 201 is fixedly mounted on the inner end of the device body 101, the limiting ring 202 is fixedly mounted on the lower end of the device body 101, the transmission rod 203 is movably mounted on the driving end of the driving motor 201, the outer surface of the transmission rod 203 is slidably connected to the inner surface of the limiting ring 202, the movable block 204 is fixedly mounted on the lower end of the transmission rod 203, and the cleaning brush 205 is fixedly arranged on the lower end of the movable block 204. The water inlet pipe 206 is fixedly installed on the upper end of the movable block 204, the water inlet 207 is fixedly arranged on the upper end of the water inlet pipe 206, the water storage tank 208 is fixedly arranged on the inner end of the movable block 204, and the water outlet 209 is fixedly arranged on the lower end of the movable block 204. When the device is in use, the driving motor 201 can be started to make the transmission rod 203 drive the movable block 204 to rotate, thereby making the cleaning brush 205 rotate, so as to clean the bottom surface of the granulator. At the same time, the device can realize self-cleaning by pouring water into the water storage tank 208 through the water inlet pipe 206, so that it can flow to the brush through the water outlet 209.

[0026] Working principle: When the device is in use, the movable button 106 can be pressed into the adjustment fixing hole 105, at which time the telescopic rod 108 and the movable spring 109 contract and store elastic force, and the movable extension rod 103 is pulled. When the adjustment fixing hole 105 moves below other adjustment fixing holes 105, the elastic force stored in the telescopic rod 108 and the movable spring 109 is released, so that the movable button 106 pops up, thereby locking the movable extension rod 103, thereby adjusting the total length of the fixed rod 102 and the movable extension rod 103, and the positioning suction cup 104 is used to fix the movable extension rod 103. The device is installed in a granulator. The four fixed rods 102 and the movable extension rod 103 of the device are all adjustable. When in use, it can be adapted to granulators of different sizes. The device has stronger compatibility. When in use, the drive motor 201 can be started to make the transmission rod 203 drive the movable block 204 to rotate, thereby making the cleaning brush 205 rotate, so as to clean the bottom surface of the granulator. At the same time, the device can realize self-cleaning by pouring water into the water storage tank 208 through the water inlet pipe 206, so that the water can flow to the brush through the water outlet 209.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A cleaning device for a disc granulator, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located at the lower end of the main mechanism (1); the main mechanism (1) comprises a device body (101), a fixed rod (102), a movable extension rod (103), a positioning suction cup (104) and an adjustment fixing hole (105); the fixed rod (102) is fixedly mounted at the front, back, left and right ends of the device body (101); the movable extension rod (103) is movably mounted on the inner end of the fixed rod (102); the outer surface of the movable extension rod (103) is slidably connected to the inner surface of the fixed rod (102); the positioning suction cup (104) is fixedly mounted on the left end of the movable extension rod (103); and the adjustment fixing hole (105) is fixedly arranged at the upper end of the fixed rod (102).

2. A cleaning device for a disc granulator according to claim 1, characterized in that: The main body mechanism (1) further comprises a movable button (106), a positioning plate (107), a telescopic rod (108), a movable spring (109) and a movable spring plate (110); the movable button (106) is movably mounted on the inner end of the adjustment fixing hole (105); and the positioning plate (107) is fixedly mounted on the inner lower end of the movable extension rod (103).

3. A cleaning device for a disc granulator according to claim 2, characterized in that: The telescopic rod (108) is movably mounted on the upper end of the positioning plate (107); the movable spring (109) is movably mounted on the outer end of the telescopic rod (108); the movable spring plate (110) is fixedly mounted on the upper end of the telescopic rod (108); the upper surface of the movable spring plate (110) is fixedly connected to the lower surface of the movable button (106); and the upper and lower ends of the movable spring (109) are respectively connected to the positioning plate (107) and the movable spring plate (110).

4. A cleaning device for a disc granulator according to claim 3, characterized in that: The auxiliary mechanism (2) comprises a driving motor (201), a limiting ring (202), a transmission rod (203), a movable block (204), a cleaning brush (205), a water inlet pipe (206), a water inlet (207), a water storage tank (208) and a water outlet (209); the driving motor (201) is fixedly mounted on the inner end of the device body (101).

5. A cleaning device for a disc granulator according to claim 4, characterized in that: The limiting ring (202) is fixedly mounted on the lower end of the device body (101), the transmission rod (203) is movably mounted on the transmission end of the driving motor (201), the outer surface of the transmission rod (203) is slidably connected to the inner surface of the limiting ring (202), and the movable block (204) is fixedly mounted on the lower end of the transmission rod (203).

6. A cleaning device for a disc granulator according to claim 5, characterized in that: The cleaning brush (205) is fixedly arranged at the lower end of the movable block (204), the water inlet pipe (206) is fixedly installed at the upper end of the movable block (204), the water inlet (207) is fixedly arranged at the upper end of the water inlet pipe (206), the water storage tank (208) is fixedly arranged at the inner end of the movable block (204), and the water outlet (209) is fixedly arranged at the lower end of the movable block (204).