Automatic chain cleaning equipment

Abstract

The utility model discloses automatic chain cleaning equipment, which belongs to the technical field of chain cleaning equipment and comprises a cleaning structure, a protection mechanism, a support, a waste water recycling mechanism and a lubricating mechanism, the cleaning structure is provided with an upper frame, the waste water recycling mechanism is provided with a waste water box, and the upper frame is fixedly mounted above the waste water box; a support is fixedly installed on the side face of the upper frame, the protection mechanism and the lubricating mechanism are installed on the upper side of the support, and the protection mechanism is provided with a lubricating assembly installed on the side face of the upper frame. The lubricating mechanism is provided with a chain and a transmission assembly, the chain is connected with the transmission assembly, the transmission assembly is installed on the upper side of the support, the chain is located below the upper frame and penetrates through the lubricating assembly, and any tiny gaps and holes can be thoroughly cleaned, stripped and removed through high-temperature and high-pressure steam.

Description

Technical Field

[0001] The utility model relates to the technical field of chain cleaning equipment, in particular to an automatic chain cleaning equipment. Background Art

[0002] A forklift is a transport machine suitable for operating in narrow passages and limited spaces. It is widely used in the fields of petroleum, chemical, pharmaceutical, textile, military, paint, pigment, coal, etc. It can also be used in ports, railways, freight yards, warehouses and other places with relatively narrow working environments. Forklifts are generally used for loading and unloading, stacking, and handling. The use of forklifts can greatly improve work efficiency and reduce the labor intensity of workers. Therefore, it is very popular among workers in the transportation industry. Since the transmission chain plays an important transmission role in the working process of the forklift, the chain of the forklift needs to be kept in a good condition, so the chain needs to be cleaned frequently.

[0003] Existing chain cleaning devices, such as the invention patent with publication number CN108273792A, use detergent as raw material for cleaning the chain, and the technical scheme includes processes such as spraying, conveying and collecting the detergent. The main cleaning function is achieved by the detergent, but the detergent contains a large amount of pH regulating substances, hard water softeners, oxidants, enzymes and foaming agents.

[0004] However, since a large amount of detergent is used to clean the chain during cleaning, a large amount of foam and unpleasant irritating gas will be generated under the action of the foaming agent and oxidant in the detergent during chain cleaning, thereby affecting the working environment of the surrounding workers and also affecting the workers' judgment of the chain cleaning condition. Summary of the invention

[0005] The utility model aims at solving the problems that detergents will generate foam and unpleasant irritating gas during cleaning, thereby causing pollution to the working environment and making it impossible to judge the cleaning status of the chain, and provides an automatic chain cleaning device that does not use detergents.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an automatic chain cleaning device, including a bracket, a cleaning structure is provided on the bracket, the cleaning structure includes an upper frame, the upper frame is hollow inside, a high-pressure steam generator is installed inside the upper frame, a leakage hole is provided on the lower side of the upper frame, and the air outlet of the high-pressure steam generator is connected to the leakage hole; a lubrication mechanism and a protection mechanism are also provided on the bracket, the protection mechanism is located at the chain outlet of the cleaning structure and extends to below the leakage hole in the cleaning structure, the lubrication mechanism is located at the chain outlet of the protection mechanism, and the chain is cleaned by high-temperature and high-pressure steam through the high-pressure steam generator and the leakage hole without using a detergent, thereby avoiding pollution to the working environment and also judging the cleaning condition of the chain.

[0007] Furthermore, the lubrication mechanism includes a chain and a lubrication assembly. The winding disk is connected to the chain and drives the chain to move. The chain passes under the leakage hole in the upper frame. One end of the chain passing through the upper frame is located below the protective mechanism. The chain is limited by the protective mechanism to prevent the chain from deviating from the cleaning position and causing incomplete cleaning.

[0008] Furthermore, the lubrication assembly includes a cover shell, and an oil spray device is symmetrically installed on both sides of the cover shell. The chain passes through the inside of the cover shell, and the chain is lubricated by the oil spray device to form a protective film to prevent rust from occurring on the chain surface.

[0009] Furthermore, the oil injection device includes oil injection ports, which are symmetrically installed on both sides of the cover and aimed at the chain. All the oil injection ports are connected to the oil pump. The lubricating oil on the chain surface can be evenly distributed through the spraying of the oil injection ports, thereby avoiding leaving dead corners for lubrication.

[0010] Furthermore, the protective mechanism includes a positioning assembly, which is installed on the upper side of the bracket. The positioning assembly includes a second clamp and a first clamp. The first clamp and the second clamp are both slidably installed on the bracket. The chain is positioned by the first clamp and the second clamp to prevent the chain from leaving the cleaning area.

[0011] Furthermore, the protection mechanism also includes a placement box, in which a control module is installed. The control module is electrically connected to the first clamp and the second clamp. The control module controls the first clamp and the second clamp to adapt to chains of different sizes, thereby improving the adaptability of the device.

[0012] Furthermore, a winding disk is installed at the chain outlet of the lubrication mechanism, and the winding disk is rotatably installed on the upper side of the bracket. One end of the chain is wound around the outer surface of the winding disk. The rotating sprocket of the winding disk drives the chain to be cleaned to move, thereby improving work efficiency.

[0013] Furthermore, it also includes a wastewater recovery mechanism, which is located below the leakage hole. The wastewater recovery mechanism includes a wastewater box, which is fixedly installed below the leakage hole. A groove is provided on the upper surface of the wastewater box. The width of the groove on the upper surface of the wastewater box is greater than the width of the leakage hole. Water vapor is collected by the wastewater collection mechanism.

[0014] Furthermore, a circulating cooling water pipe is provided inside the waste water box, and the circulating cooling water pipe is located in the groove. The high-temperature and high-pressure water vapor is cooled into liquid through the circulating cooling water pipe, which is more conducive to the collection of water vapor.

[0015] The beneficial effects of the present invention compared with the prior art are: the utility model achieves the cleaning of the chain by high-pressure steam without using detergents, and on the one hand, does not produce irritating odors and foam pollution to affect the external environment, and on the other hand, the steam can penetrate deeply into the gaps between the parts of the cleaned chain, and the cleaning is more thorough, while also enabling better observation of the cleaning condition of the chain. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the connection relationship between the cleaning structure and the bracket of the utility model.

[0018] Figure 3 for Figure 2 A partial enlarged schematic diagram in the middle.

[0019] Figure 4 This is a schematic diagram of the position relationship of the leakage holes of the utility model.

[0020] Figure 5 This is a schematic diagram of the structure of the transmission component of the utility model.

[0021] Figure markings: 1-cleaning structure; 2-protection mechanism; 3-bracket; 4-waste water recovery mechanism; 5-lubricating mechanism; 6-winding disk; 7-support frame; 101-upper frame; 102-revolving door; 103-fixed plate; 104-leakage hole; 201-terminal; 202-control switch; 203-first clamping jaw; 204-second clamping jaw; 205-placing box; 401-lower frame; 402-waste water box; 501-cover; 502-chain; 503-first pad; 504-second pad; 505-rotating sprocket. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further explained below in combination with and through specific implementation methods.

[0023] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0024] As attached Figure 1 , Attachment Figure 2 and attached Figure 4 As shown, the bearing frame 7 is fixedly installed on the side of the upper frame 101, and the chain 502 to be cleaned is placed on the bearing frame 7, and the chain 502 to be cleaned enters the lower side of 101 from the upper side of 7; a fixing plate 103 is fixedly installed on the side of the upper frame 101, and a leakage hole 104 is arranged on the lower side of 101. The upper frame 101 is hollow inside, and a high-pressure steam generator is installed inside the upper frame 101, and the steam outlet of the high-pressure steam generator is connected to the leakage hole 104. A revolving door 102 is rotatably installed on the side of the upper frame 101 perpendicular to the fixing plate 103, and the interior of the upper frame 101 is opened by rotating the revolving door 102, so as to clean the high-pressure steam generator. The generator is loaded and unloaded; a lower frame 401 is fixedly installed on the lower side of the upper frame 101, a waste water box 402 is fixedly installed on the inner side of the lower frame 401, the waste water box 402 is located at the lower side of the leakage hole 104, the waste water box 402 is located below the leakage hole 104, a groove is arranged on the upper surface of the waste water box 402, the width of the groove on the upper surface of the waste water box 402 is greater than the width of the leakage hole 104, a circulating cooling water pipe is arranged inside the waste water box 402, the circulating cooling water pipe is close to the groove on the upper surface of the waste water box 402, the width of the leakage hole 104 is equal to the lateral span of the chain 502, and the width of the groove on the upper surface of the waste water box 402 is greater than the width of the leakage hole 104.

[0025] As attached Figure 2 and attached Figure 3As shown, the upper frame 101 is fixedly installed with a bracket 3 on the side away from the support frame 7, the terminal 201 and the control switch 202 are fixedly installed on the upper side of the bracket 3, the high-pressure steam generator is electrically connected to the control switch 202, a placement box 205 is fixedly installed on the side of the terminal 201, and a control module is installed in the placement box 205, a first pad 503 is slidably installed on the lower side of the first clamping jaw 203 and the second clamping jaw 204, the first pad 503 is fixedly installed on the bracket 3, and the side of the first clamping jaw 203 and the second clamping jaw 204 are both provided with threaded Hole, screws are installed in the threaded holes of the first clamp 203 and the second clamp 204, the screws are fixedly installed on the output end of motor 1, motor 1 is fixedly installed on the side of the first pad 503, the control module is electrically connected to motor 1, the control module is electrically connected to the control switch 202, the first clamp 203 and the second clamp 204 are driven to slide on the upper side of the first pad 503 through the control module and the screw, the chain 502 is slidably installed between the first clamp 203 and the second clamp 204, and the chain 502 is slidably installed on the upper side of the first pad 503.

[0026] As attached Figure 2 , Attachment Figure 3 and attached Figure 4 As shown, a cover 501 is fixedly mounted on the bracket 3, and a plurality of fuel injection ports are symmetrically mounted on both sides of the cover 501. The fuel injection ports are symmetrically mounted on both sides of the cover 501, and the fuel injection ports are aligned with the chain 502. All the fuel injection ports are connected to the oil pump, and the chain 502 passes through the interior of the cover 501.

[0027] As attached Figure 3 , Attachment Figure 4 and attached Figure 5 As shown, a second pad 504 is fixedly mounted on the bracket 3, a chain 502 is slidably mounted on the upper surface of the second pad 504, a winding disk 6 is rotatably mounted at the chain outlet of the cover 501, the winding disk 6 is fixedly mounted on the output end of the second motor, the second motor is fixedly mounted on the bracket 3, one end of the chain 502 is fixedly mounted on the outer surface of the winding disk 6, the chain 502 that has been cleaned and lubricated is wound around the outer surface of the winding disk 6 by the rotation of the winding disk 6, and the second motor is electrically connected to the control switch 202.

[0028] The working principle of an automatic chain cleaning device disclosed by the utility model is as follows.

[0029] (i) Motor 2 and the high-pressure steam generator are started by controlling the switch 202, and Motor 1 is started by controlling the control module. Motor 1 drives the screw to rotate, and the screw drives the first clamp 203 and the second clamp 204 to slide on the upper surface of the first pad 503, so as to adjust the distance between the first clamp 203 and the second clamp 204 so that the chain 502 can pass normally; Motor 2 drives the winding disk 6 to rotate, and the rotation of the winding disk 6 drives the chain 502 to move. When the chain 502 is below the leakage hole 104, the high-temperature and high-pressure steam starts to clean the chain. After that, when the high-temperature and high-pressure steam falls on the inner wall of the groove of the waste water box 402, it is cooled into liquid by the circulating cooling water pipe in the lower frame 401 and finally flows into the groove of the waste water box 402.

[0030] (ii) When the chain 502 passes through the housing 501, the oil pump starts and the lubricating oil in the oil pump falls onto the chain through the spray holes, thereby completing the lubrication. As the winding disk 6 rotates, the lubricated chain 502 is gradually wound around the winding disk.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. The scope of the present invention is defined by the appended claims rather than the above description, and therefore it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference numerals in the claims should not be considered as limiting the claims involved.

Claims

1. An automatic chain cleaning device, comprising a bracket (3), on which a cleaning structure (1) is provided, characterized in that: The cleaning structure (1) comprises an upper frame (101), the interior of the upper frame (101) is hollow, a high-pressure steam generator is installed inside the upper frame (101), a leakage hole (104) is provided on the lower side of the upper frame (101), and the air outlet of the high-pressure steam generator is connected to the leakage hole; a lubrication mechanism (5) and a protection mechanism (2) are also provided on the bracket (3), the protection mechanism (2) is located at the chain outlet of the cleaning structure (1) and extends to below the leakage hole (104) in the cleaning structure, and the lubrication mechanism (5) is located at the chain outlet of the protection mechanism (2).

2. The automatic chain cleaning device according to claim 1, characterized in that: The lubrication mechanism (5) comprises a chain (502) and a lubrication assembly. The winding disk (6) is connected to the chain (502) and drives the chain (502) to move. The chain (502) passes below the leak hole (104) in the upper frame (101). One end of the chain (502) passing through the upper frame (101) is located below the protection mechanism (2).

3. The automatic chain cleaning device according to claim 2, characterized in that: The lubrication assembly comprises a housing (501), and an oil spray device is symmetrically mounted on both sides of the housing (501), and a chain (502) passes through the interior of the housing (501).

4. The automatic chain cleaning device according to claim 3, characterized in that: The oil injection device comprises oil injection ports, which are symmetrically mounted on both sides of the housing (501), the oil injection ports are aligned with the chain (502), and all the oil injection ports are connected to the oil pump.

5. The automatic chain cleaning device according to claim 1, characterized in that: The protection mechanism (2) comprises a positioning assembly, the positioning assembly is mounted on the upper side of the bracket (3), the positioning assembly comprises a second clamping jaw (204) and a first clamping jaw (203), and the first clamping jaw (203) and the second clamping jaw (204) are both slidably mounted on the bracket (3).

6. The automatic chain cleaning device according to claim 5, characterized in that: The protection mechanism (2) further comprises a placement box (205), wherein a control module is installed in the placement box (205), and the control module is electrically connected to the first clamping jaw (203) and the second clamping jaw (204).

7. The automatic chain cleaning device according to any one of claims 1 to 6, characterized in that: A winding disk (6) is installed at the chain outlet of the lubrication mechanism (5), and the winding disk is rotatably installed on the upper side of the bracket (3). One end of the chain (502) is wound around the outer surface of the winding disk (6).

8. The automatic chain cleaning device according to any one of claims 1 to 6, characterized in that: It also comprises a waste water recovery mechanism, the waste water recovery mechanism (4) being located below the leakage hole (104), the waste water recovery mechanism comprising a waste water box (402), the waste water box (402) being fixedly installed below the leakage hole (104), the upper surface of the waste water box (402) being provided with a groove, the width of the groove on the upper surface of the waste water box (402) being greater than the width of the leakage hole (104).

9. The automatic chain cleaning device according to claim 8, characterized in that: A circulating cooling water pipe is arranged inside the waste water box (402), and the circulating cooling water pipe is located in the groove.

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