Rust removal cleaning robot for port

Abstract

The utility model relates to the technical field of derusting and cleaning, and discloses a derusting and cleaning robot for ports, which comprises a frame and an electromagnetic track arranged on the frame, a first motor is fixedly mounted in the frame, and a turntable is fixedly mounted at the vertically upward telescopic end of the first motor; the AI image recognition module can conduct visual recognition on a rusty area, the ultrasonic recognition module can detect the thickness of the rusty area and recognize the size and thickness of the rusty area, the electromagnetic caterpillar band can drive the vehicle frame to move to the rusty area, and the first motor can control the high-pressure water gun to horizontally rotate. A first electric push rod can control a high-pressure water gun to vertically rotate so that the high-pressure water gun can be aligned with a rusty area, the high-pressure water gun can spray a solution in a solution box to the rusty area under cooperation of a submersible pump and an elastic corrugated pipe, and then a second electric push rod can control a supporting frame to rotate to the rusty area; the second motor can drive the cleaning brush to rotate to clean the rusty area.

Description

Technical Field

[0001] The utility model relates to the technical field of rust removal and cleaning, in particular to a rust removal and cleaning robot used in ports. Background Art

[0002] A quay crane is also called a shore container crane or bridge crane. It is a device used to load and unload containers on ships at the shore. It is usually installed on the shore of a port terminal. Quay cranes are expensive and need to be regularly derusted during use.

[0003] Due to the high price of the quay crane, if the rust is not removed in time, it will cause great losses. However, traditional rust removal methods mostly use manual rust removal and chemical rust removal. This type of rust removal not only pollutes the environment but also is complicated and difficult, and even endangers personal safety. Therefore, how to design a rust removal and cleaning robot for ports has become a problem that we currently need to solve. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a rust removal and cleaning robot for ports, which solves the problems mentioned in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rust removal cleaning robot for ports, comprising a frame and an electromagnetic crawler arranged on the frame, a first motor is fixedly installed inside the frame, a turntable is fixedly installed on the telescopic end of the first motor pointing upward vertically, a bracket is fixedly installed on the top of the turntable, a high-pressure water gun is rotatably connected to the bracket, a first electric push rod is hinged on one side of the bracket, the telescopic end of the first electric push rod is hinged to the high-pressure water gun, a solution tank is fixedly installed inside the frame, a submersible pump is fixedly installed on the inner bottom wall of the solution tank, an elastic bellows is fixedly installed on the water outlet end of the submersible pump penetrating the solution tank, and one end of the elastic bellows is connected to the water inlet end of the high-pressure water gun;

[0008] An inner groove is provided on the outer surface of the frame, a support frame and a second electric push rod are hingedly connected to the inner wall of the inner groove inside the frame, a telescopic end of the second electric push rod is hingedly connected to the support frame, and a cleaning mechanism is provided on the support frame.

[0009] Preferably, an observation window is provided inside the solution box, and scale lines are provided on the outer side of the observation window.

[0010] Preferably, a sliding block is fixedly mounted on the bottom of the turntable, and an annular sliding groove matching the sliding block is provided inside the frame.

[0011] Preferably, a mounting groove is provided at the bottom of the frame, a third electric push rod is fixedly installed on the inner wall of the mounting groove provided at the bottom of the frame, and a suction cup is fixedly installed on the vertically downward telescopic end of the third electric push rod.

[0012] Preferably, the cleaning mechanism includes a second motor, the second motor is fixedly connected to the support frame, a cleaning brush is fixedly installed on the output end of the second motor that passes through the support frame, and the cleaning brush is rotatably connected to the support frame at one end away from the second motor.

[0013] Preferably, an AI image recognition module and an ultrasonic recognition module are fixedly mounted on the outer surface of the frame.

[0014] (III) Beneficial effects

[0015] The utility model provides a rust removal cleaning robot for ports, which has the following beneficial effects:

[0016] First: when in use, the AI ​​image recognition module can perform visual recognition of the rusted area, the ultrasonic recognition module can detect the thickness of the rusted area, and identify the size and thickness of the rusted area. The electromagnetic track can drive the frame to move to the rusted area, and the first motor can control the high-pressure water gun to rotate horizontally. The first electric push rod can control the high-pressure water gun to rotate vertically so that the high-pressure water gun is aimed at the rusted area. The high-pressure water gun can spray the solution in the solution tank to the rusted area with the cooperation of the submersible pump and the elastic bellows. After that, the second electric push rod can control the support frame to rotate to the rusted area, and the second motor can drive the cleaning brush to rotate to clean the rusted area, thereby quickly cleaning the rusted area at high altitude without affecting personal safety.

[0017] Second, during use, when an emergency occurs, the suction cup can be controlled to move downward by the third electric push rod, and the cleaning robot can be adsorbed and fixed by the suction cup, thereby reducing the chance of the cleaning robot sliding and falling, and increasing the safety of the cleaning robot. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the solution tank of the utility model;

[0020] Figure 3 This is a schematic diagram of the support frame structure of the utility model.

[0021] In the figure: 1. frame; 2. electromagnetic track; 3. first motor; 4. turntable; 5. bracket; 6. high-pressure water gun; 7. first electric push rod; 8. solution tank; 9. submersible pump; 10. elastic bellows; 11. support frame; 12. second electric push rod; 13. cleaning mechanism; 131. second motor; 132. cleaning brush; 15. observation window; 16. slider; 17. third electric push rod; 18. suction cup; 19. AI image recognition module; 20. ultrasonic recognition module. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0025] like Figure 1-3 As shown, the utility model provides a technical solution: a rust removal and cleaning robot for a port, comprising a frame 1 and an electromagnetic crawler 2 arranged on the frame 1, a first motor 3 is fixedly installed inside the frame 1, a turntable 4 is fixedly installed at the vertically upward telescopic end of the first motor 3, a slider 16 is fixedly installed at the bottom of the turntable 4, an annular slide groove matched with the slider 16 is opened inside the frame 1, the slider 16 and the annular slide groove can support the turntable 4, and at the same time can make the turntable 4 more stable when rotating.

[0026] Furthermore, a bracket 5 is fixedly installed on the top of the turntable 4, and a high-pressure water gun 6 is rotatably connected to the bracket 5. A first electric push rod 7 is hinged on one side of the bracket 5, and the telescopic end of the first electric push rod 7 is hinged to the high-pressure water gun 6. A solution tank 8 is fixedly installed inside the frame 1, and an observation window 15 is provided inside the solution tank 8. The outer side surface of the observation window 15 is provided with scale lines. The observation window 15 and the scale lines can facilitate the staff to check the amount of solution loaded in the solution tank 8 in real time when adding solution.

[0027] Furthermore, a submersible pump 9 is fixedly installed on the inner bottom wall of the solution tank 8 , and an elastic bellows 10 is fixedly installed on the water outlet end of the submersible pump 9 that passes through the solution tank 8 , and one end of the elastic bellows 10 is connected to the water inlet end of the high-pressure water gun 6 .

[0028] Furthermore, an inner groove is provided on the outer surface of the frame 1, and a support frame 11 and a second electric push rod 12 are hinged on the inner wall of the inner groove provided inside the frame 1. The telescopic end of the second electric push rod 12 is hinged to the support frame 11, and a cleaning mechanism 13 is provided on the support frame 11. The cleaning mechanism 13 includes a second motor 131, and the second motor 131 is fixedly connected to the support frame 11. A cleaning brush 132 is fixedly installed at the output end of the second motor 131 that passes through the support frame 11, and the cleaning brush 132 is rotatably connected to the support frame 11 at one end away from the second motor 131. When in use, the second motor 131 can drive the cleaning brush 132 to rotate to perform rust removal.

[0029] Furthermore, an AI image recognition module 19 and an ultrasonic recognition module 20 are fixedly installed on the outer surface of the frame 1. The AI ​​image recognition module 19 can visually recognize the rusty area, and the ultrasonic recognition module 20 can detect the thickness of the rusty area and recognize the size and thickness of the rusty area.

[0030] Furthermore, a mounting groove is provided at the bottom of the frame 1, and a third electric push rod 17 is fixedly installed on the inner wall of the mounting groove at the bottom of the frame 1. A suction cup 18 is fixedly installed at the vertically downward telescopic end of the third electric push rod 17. During use, when an emergency occurs, the suction cup 18 can be controlled to move downward by the third electric push rod 17, and the cleaning robot can be adsorbed and fixed by the suction cup 18.

[0031] The working process of the utility model: when in use, the AI ​​image recognition module 19 can perform visual recognition of the rusty area, the ultrasonic recognition module 20 can detect the thickness of the rusty area, and identify the size and thickness of the rusty area, the electromagnetic track 2 can drive the frame 1 to move to the rusty area, the first motor 3 can drive the turntable 4 to rotate, the turntable 4 can drive the bracket 5 and the high-pressure water gun 6 to rotate horizontally, the first electric push rod 7 can control the high-pressure water gun 6 to rotate vertically so that the high-pressure water gun 6 is aimed at the rusty area, and the high-pressure water gun 6 can spray the solution in the solution tank 8 to the rusty area with the cooperation of the submersible pump 9 and the elastic bellows 10, and then, the second electric push rod 12 can control the support frame 11 to rotate to the rusty area, and the second motor 131 can drive the cleaning brush 132 to rotate to clean the rusty area, so that the rusty area in the air can be quickly cleaned without affecting personal safety.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rust removal cleaning robot for use in ports, comprising a frame (1) and an electromagnetic crawler (2) arranged on the frame (1), characterized in that: A first motor (3) is fixedly installed inside the frame (1), a turntable (4) is fixedly installed on the telescopic end of the first motor (3) that is vertically upward, a bracket (5) is fixedly installed on the top of the turntable (4), a high-pressure water gun (6) is rotatably connected to the bracket (5), a first electric push rod (7) is hinged on one side of the bracket (5), and the telescopic end of the first electric push rod (7) is hinged to the high-pressure water gun (6), a solution tank (8) is fixedly installed inside the frame (1), a submersible pump (9) is fixedly installed on the inner bottom wall of the solution tank (8), an elastic bellows (10) is fixedly installed on the water outlet end of the submersible pump (9) that passes through the solution tank (8), and one end of the elastic bellows (10) is connected to the water inlet end of the high-pressure water gun (6); An inner groove is provided on the outer surface of the frame (1); a support frame (11) and a second electric push rod (12) are hingedly connected to the inner wall of the inner groove provided inside the frame (1); a telescopic end of the second electric push rod (12) is hingedly connected to the support frame (11); and a cleaning mechanism (13) is provided on the support frame (11).

2. A rust removal and cleaning robot for ports according to claim 1, characterized in that: An observation window (15) is provided inside the solution box (8), and scale lines are provided on the outer side surface of the observation window (15).

3. The rust removal and cleaning robot for ports according to claim 1, characterized in that: A sliding block (16) is fixedly mounted on the bottom of the rotating disk (4), and an annular sliding groove matching the sliding block (16) is provided inside the vehicle frame (1).

4. The rust removal and cleaning robot for ports according to claim 1, characterized in that: A mounting groove is provided at the bottom of the frame (1), a third electric push rod (17) is fixedly installed on the inner wall of the mounting groove provided at the bottom of the frame (1), and a suction cup (18) is fixedly installed on the telescopic end of the third electric push rod (17) pointing vertically downward.

5. The rust removal and cleaning robot for ports according to claim 1, characterized in that: The cleaning mechanism (13) comprises a second motor (131), the second motor (131) is fixedly connected to the support frame (11), a cleaning brush (132) is fixedly mounted on the output end of the second motor (131) that passes through the support frame (11), and one end of the cleaning brush (132) away from the second motor (131) is rotatably connected to the support frame (11).

6. The rust removal and cleaning robot for ports according to claim 1, characterized in that: An AI image recognition module (19) and an ultrasonic wave recognition module (20) are fixedly mounted on the outer surface of the vehicle frame (1).

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