Hydraulic shaping equipment for die castings

By designing a hydraulic shaping equipment containing a hydraulic system and a robot, the existing plastic shaping device has solved the problems of complex structure, inconvenient operation and low efficiency, and efficient and stable die-casting work has been achieved.

CN222551741UActive Publication Date: 2025-03-04SUZHOU XINZHIYUAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421342660.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing die-casting plastic shaping devices have complex structures, inconvenient operation, low shaping efficiency and high cost.

Method used

A hydraulic plastic shaping equipment for die castings is designed, including main installation components, height adjustment components, plastic shaping components, auxiliary installation components, air-cooling components, control components, product secondary positioning mechanism and power source supply mechanism, and efficient plastic shaping of die castings is achieved through hydraulic systems and robots.

Benefits of technology

It realizes efficient plastic shaping of die castings, reduces the difficulty and cost of plastic shaping operations, improves plastic shaping efficiency, and has clever design of the equipment structure, strong practicality and stable operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222551741U_ABST
Patent Text Reader

Abstract

The utility model discloses a die casting hydraulic shaping device which comprises a main installation assembly, a height adjusting assembly is arranged on the main installation assembly, two shaping assemblies are arranged on the main installation assembly and located on one side of the height adjusting assembly, two shaping assemblies are arranged on the height adjusting assembly, and an auxiliary installation assembly is arranged on the side portion of each shaping assembly. An air cooling assembly is arranged on the auxiliary mounting assembly, a control assembly is arranged on the side portion of the main mounting assembly, a product secondary positioning mechanism is arranged on the front side of the main mounting assembly, and a power source supply mechanism is arranged on one side of the rear portion of the main mounting assembly. The hydraulic shaping equipment has the advantages that the hydraulic shaping equipment is ingenious in structural design, high in practicability and stable in work and operation, and by means of the hydraulic shaping equipment, shaping operation of the die casting is achieved, difficulty of shaping operation of the die casting is reduced, and efficiency of shaping operation of the die casting is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of die casting shaping, in particular to a hydraulic shaping device for die castings. Background Art

[0002] Die casting is a fast-growing metal processing technology with high efficiency and little cutting. Compared with other casting methods, die casting has a short production process, simple and concentrated process, does not require a lot of equipment and a large workplace, and has excellent casting quality, high precision, and good surface finish. Therefore, it can not only save a lot of mechanical processing procedures, equipment and working hours, but also has the advantages of high metal process yield, energy saving, and raw material saving. Therefore, die casting is a "good, fast, and economical" casting method with high economic benefits. At present, die casting has been widely used in all walks of life in the national economy, such as weapons, automobiles, motorcycles, and aerospace industry product parts, as well as electrical instruments, radio communications, televisions, computers, agricultural machinery, medical equipment, washing machines, refrigerators, clocks, cameras, architectural decorations, and daily hardware.

[0003] After the die castings are produced, they need to be shaped. The shaping operation requires the help of a shaping device. The existing shaping devices have complex structures, inconvenient operations, low shaping efficiency, and high costs. Therefore, a hydraulic shaping device for die castings is designed. Utility Model Content

[0004] The utility model aims to solve the above problems and designs a hydraulic shaping device for die castings.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a hydraulic shaping equipment for die-castings, comprising a main mounting assembly, a height adjusting assembly is arranged on the main mounting assembly, two sets of shaping assemblies are arranged on one side of the height adjusting assembly on the main mounting assembly, two sets of shaping assemblies are arranged on the height adjusting assembly, each set of shaping assemblies is arranged on the side of an auxiliary mounting assembly, an air cooling assembly is arranged on the auxiliary mounting assembly, a control assembly is arranged on the side of the main mounting assembly, a product secondary positioning mechanism is arranged on the front side of the main mounting assembly, and a power source supply mechanism is arranged on the rear side of the control assembly.

[0006] As a further description of the technical solution, the main mounting assembly includes a main mounting frame, a height adjustment assembly is arranged on the main mounting frame, and two sets of shaping assemblies are arranged on one side of the height adjustment assembly on the main mounting frame.

[0007] As a further description of the technical solution, the height adjustment component includes a height adjustment frame arranged on the main installation component, and two sets of shaping components are arranged on the height adjustment frame.

[0008] As a further description of the technical solution, the shaping assembly includes a mounting base plate and a mounting top plate, and the mounting base plates are connected to each other via a plurality of guide columns.

[0009] As a further description of the technical solution, a shaping upper mold is arranged on the mounting top plate, a lifting power hydraulic cylinder is arranged on the mounting bottom plate, a lifting plate is arranged at the output end of the lifting power hydraulic cylinder, and a shaping lower mold is arranged on the lifting plate.

[0010] As a further description of the technical solution, the lifting plate is connected to the guide column through a guide sleeve, and auxiliary cutters are provided on both sides of the shaping upper mold.

[0011] As a further description of the technical solution, the auxiliary mounting assembly includes an auxiliary mounting bracket arranged on the side of the shaping assembly, and an air cooling assembly is arranged on the auxiliary mounting bracket.

[0012] As a further description of the technical solution, the air cooling assembly includes a cooling fan arranged on the auxiliary mounting assembly.

[0013] As a further description of the technical solution, the control assembly includes a control electrical box arranged on the side of the main installation assembly.

[0014] As a further description of the present technical solution, the power source supply mechanism includes a hydraulic workstation arranged on one side of the rear portion of the control component.

[0015] The beneficial effect is that the hydraulic shaping equipment of the present technical solution has an ingenious structural design, strong practicality, and stable operation. By using this hydraulic shaping equipment, the shaping operation of die-castings is realized, the difficulty of the shaping operation of die-castings is reduced, and the efficiency of the shaping operation of die-castings is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective;

[0018] Figure 3 It is a structural schematic diagram of the shaping component of the utility model.

[0019] In the figure, 1. Main installation assembly; 2. Height adjustment assembly; 3. Shaping assembly; 4. Auxiliary installation assembly; 5. Air cooling assembly; 6. Control assembly; 7. Product secondary positioning mechanism; 8. Power source supply mechanism; 9. Main installation frame; 10. Height adjustment frame; 11. Mounting base plate; 12. Mounting top plate; 13. Guide column; 14. Shaping upper die; 15. Lifting power hydraulic cylinder; 16. Lifting plate; 17. Shaping lower die; 18. Guide sleeve; 19. Auxiliary cutter; 20. Auxiliary installation bracket; 21. Cooling fan; 22. Control electrical box; 23. Hydraulic workstation. DETAILED DESCRIPTION

[0020] The utility model is described in detail below in conjunction with the accompanying drawings. Figure 1-Figure 3 As shown, a hydraulic shaping device for die castings includes a main mounting component 1. The main mounting component 1 will be described in detail below. The main mounting component 1 includes a main mounting frame 9, and a height adjustment component 2 is arranged on the main mounting frame 9. Two sets of shaping components 3 are arranged on one side of the height adjustment component 2 on the main mounting frame 9.

[0021] A height adjustment component 2 is arranged on the main installation component 1 , and the height adjustment component 2 will be described in detail below. The height adjustment component 2 includes a height adjustment frame 10 arranged on the main installation component 1 , and two sets of shaping components 3 are arranged on the height adjustment frame 10 .

[0022] In order to facilitate the shaping of the die-casting products, two sets of shaping components 3 are arranged on the main mounting component 1 on one side of the height adjustment component 2, and two sets of shaping components 3 are arranged on the height adjustment component 2. The shaping component 3 will be introduced in detail below. The shaping component 3 includes a mounting base plate 11 and a mounting top plate 12. The mounting base plates 11 and 11 are connected to each other through a plurality of guide columns 13. A shaping upper mold 14 is arranged on the mounting top plate 12. A lifting power hydraulic cylinder 15 is arranged on the mounting base plate 11. A lifting plate 16 is arranged at the output end of the lifting power hydraulic cylinder 15, and a shaping lower mold 17 is arranged on the lifting plate 16.

[0023] The lifting plate 16 is connected to the guide column 13 through a guide sleeve 18 . In order to facilitate the cutting of the burrs of the die-casting product, auxiliary cutters 19 are arranged on both sides of the shaping upper die 14 .

[0024] In order to facilitate the installation of the air cooling component 5, an auxiliary installation component 4 is arranged on the side of each shaping component 3. The auxiliary installation component 4 will be described in detail below. The auxiliary installation component 4 includes an auxiliary installation bracket 20 arranged on the side of the shaping component 3, and the air cooling component 5 is arranged on the auxiliary installation bracket 20.

[0025] In order to facilitate cooling of the product, an air cooling component 5 is provided on the auxiliary installation component 4 . The air cooling component 5 will be described in detail below. The air cooling component 5 includes a cooling fan 21 provided on the auxiliary installation component 4 .

[0026] In order to facilitate the control of the plastic surgery equipment, a control component 6 is arranged on the side of the main installation component 1. The control component 6 will be described in detail below. The control component 6 includes a control electrical box 22 arranged on the side of the main installation component 1.

[0027] In order to facilitate secondary positioning of the product, a product secondary positioning mechanism 7 is provided on the front side of the main installation component 1 .

[0028] In order to facilitate the provision of power source, a power source supply mechanism 8 is arranged on the rear side of the control component 6. The power source supply mechanism 8 will be described in detail below. The power source supply mechanism 8 includes a hydraulic workstation 23 arranged on the rear side of the control component 6.

[0029] The specific structure of the utility model is described in detail above. The working principle of the utility model is described below: when in use, the die-casting is placed on the secondary positioning mechanism by a manipulator to position the die-casting, and the positioned die-casting is transported to the shaping lower die 17 by the manipulator, and the lifting plate 16 is driven upward by the lifting power hydraulic cylinder 15, thereby driving the die-casting on the shaping lower die 17 to move upward, and the burrs on the die-casting contact the auxiliary cutter 19, and the burrs are cut off by the auxiliary cutter 19, and the shaping operation is performed by the shaping upper die 14 and the shaping lower die 17. During the process, the die-casting is cooled by the air cooling component 5, and the shaping upper mold 14 and the shaping lower mold 17 maintain the pressure of the die-casting. After the shaping is completed, the jacking power hydraulic cylinder 15 drives the jacking plate 16 to move downward, thereby driving the die-casting on the shaping lower mold 17 to move downward, and finally the shaped die-casting is taken out by the manipulator. The hydraulic shaping equipment of the present technical solution has a clever structural design, strong practicality, and stable working operation. The use of this hydraulic shaping equipment can realize the shaping operation of the die-casting, reduce the difficulty of the die-casting shaping operation, and improve the efficiency of the die-casting shaping operation.

[0030] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.

Claims

1. A hydraulic shaping device for die castings, characterized in that: The invention comprises a main mounting component (1), wherein a height adjustment component (2) is arranged on the main mounting component (1), two sets of shaping components (3) are arranged on one side of the height adjustment component (2) on the main mounting component (1), two sets of shaping components (3) are arranged on the height adjustment component (2), an auxiliary mounting component (4) is arranged on the side of each shaping component (3), an air cooling component (5) is arranged on the auxiliary mounting component (4), a control component (6) is arranged on the side of the main mounting component (1), a product secondary positioning mechanism (7) is arranged on the front side of the main mounting component (1), and a power source supply mechanism (8) is arranged on the rear side of the control component (6).

2. A hydraulic shaping device for die castings according to claim 1, characterized in that: The main mounting assembly (1) comprises a main mounting frame (9), a height adjustment assembly (2) is arranged on the main mounting frame (9), and two sets of shaping assemblies (3) are arranged on one side of the height adjustment assembly (2) on the main mounting frame (9).

3. The hydraulic shaping equipment for die casting according to claim 1, characterized in that: The height adjustment component (2) comprises a height adjustment frame (10) arranged on the main installation component (1), and two sets of shaping components (3) are arranged on the height adjustment frame (10).

4. The hydraulic shaping equipment for die casting according to claim 1, characterized in that: The shaping assembly (3) comprises a mounting base plate (11) and a mounting top plate (12), and the mounting base plates (11) are connected to each other via a plurality of guide columns (13).

5. The hydraulic shaping equipment for die castings according to claim 4, characterized in that: A shaping upper die (14) is arranged on the mounting top plate (12), a lifting power hydraulic cylinder (15) is arranged on the mounting bottom plate (11), a lifting plate (16) is arranged at the output end of the lifting power hydraulic cylinder (15), and a shaping lower die (17) is arranged on the lifting plate (16).

6. The hydraulic shaping equipment for die castings according to claim 5, characterized in that: The lifting plate (16) is connected to the guide column (13) through a guide sleeve (18), and auxiliary cutters (19) are arranged on both sides of the shaping upper die (14).

7. The hydraulic shaping equipment for die castings according to claim 1, characterized in that: The auxiliary mounting component (4) comprises an auxiliary mounting bracket (20) arranged on the side of the shaping component (3), and an air cooling component (5) is arranged on the auxiliary mounting bracket (20).

8. The hydraulic shaping equipment for die castings according to claim 1, characterized in that: The air cooling component (5) comprises a cooling fan (21) arranged on the auxiliary mounting component (4).

9. The hydraulic shaping equipment for die casting according to claim 1, characterized in that: The control assembly (6) comprises a control electrical box (22) arranged on the side of the main installation assembly (1).

10. The hydraulic shaping equipment for die casting according to claim 1, characterized in that: The power source supply mechanism (8) comprises a hydraulic workstation (23) arranged on one side of the rear portion of the control component (6).