Metal sheet rounding press
By using the working head driven by a hydraulic cylinder and the processing seat in the metal sheet round press, and combining the multi-directional noise cancellation design of sound absorption chamber, suction cylinder, sound-poly plate and sponge materials, the problem of high noise during the processing process of the existing steel plate sheet pressing device is solved, effectively reducing noise and improving the workshop environment.
Patent Information
- Application Number
- CN202420564622.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing steel plate disc pressing device has a lot of noise during the processing process, which affects the physical and mental health of the processing personnel and other workshop processes.
A metal sheet round press is designed, which uses the cooperation of the hydraulic cylinder drive working head and the processing seat, combining the sound absorbing chamber, the suction cylinder, the sound-polying plate and the sponge material to reduce noise through multi-directional noise cancellation operation.
It effectively reduces the spread of noise, protects the physical and mental health of processing personnel, and improves the overall noise environment of the workshop.
Smart Images

Figure CN222551766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rounding machines, in particular to a metal sheet rounding machine. Background Art
[0002] Sheet metal processing is a comprehensive cold processing technology for metal sheets (usually less than 6mm), including shearing, punching, bending, welding, riveting, mold forming and surface treatment. Its most notable feature is that the thickness of the same part is consistent.
[0003] The conventional method of making arcs of small metal sheets is to use a bending machine to press and form them multiple times. Expand the size of the arc, calculate the positioning size of each bend, and calculate the angle of each bend based on the relationship between the total arc angle and the total number of bends.
[0004] This processing and manufacturing method is not only labor-intensive, but also requires the operator to have relevant technical and operational skills.
[0005] The patent with publication number CN203292303U discloses a steel plate disc pressing device, which specifically discloses "a steel plate disc pressing device, comprising an upper die (4) and a lower die (5), characterized in that: the steel plate disc pressing device also includes an upper bottom plate (1) arranged above the upper die (4) and fixedly connected to the upper die (4), a lower bottom plate (3) arranged below the lower die (5) and fixedly connected to the lower die (5), and a lower bottom plate (4) arranged above the lower bottom plate (3) and fixedly connected to the lower die (5). The bottom plate (3) is vertically connected to a guide column (2); the upper bottom plate (1); the guide column (2) is provided with a return spring (202) sleeved thereon" and the technical solution realizes the technical effect that "the utility model forms a shear force by mechanically moving the outer blade of the upper punch die and the inner blade of the lower die, and can press out a disc sample on a metal sheet of a certain thickness that meets the requirements of secondary processing embrittlement, forming lugs and drawing tests. The upper and lower dies are softly connected by a return spring, and can be unloaded, separated and reset after the disc is pressed."
[0006] However, the equipment uses die-cutting technology, which produces a lot of noise during processing, which will not only affect the physical and mental health of the processing personnel, but also affect other processes in the workshop. Noise reduction is urgently needed to protect the physical and mental health of the workshop personnel. Utility Model Content
[0007] The utility model aims to provide a metal sheet rounding machine to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal sheet rounding machine, comprising a rounding machine chassis, one end of the rounding machine chassis is fixedly connected to a hydraulic cylinder, the interior of the rounding machine chassis is fixedly connected to a processing seat, the output end of the hydraulic cylinder passes through the rounding machine chassis and is fixedly connected to a working head, the working head is adapted to the processing seat; the outer side of the rounding machine chassis is fixedly connected to a suction cylinder, the interior of the rounding machine chassis is provided with a sound absorbing cavity, the sound absorbing cavity is connected to the suction cylinder, and a sound collecting plate is provided on one side of the rounding machine chassis.
[0009] As a further solution of the utility model: a metal sheet rounding machine, a sound collecting plate is arranged on one side of the rounding machine chassis, the sound collecting plate is hinged to the rounding machine chassis through a hinge, the sound collecting plate is provided with two leaves and is symmetrical to the center line of the rounding machine chassis.
[0010] As a further solution of the utility model: a metal sheet rounding machine, one side of the rounding machine chassis is fixedly connected to a support plate, and the sound-collecting plate is movably connected to the support plate.
[0011] As a further solution of the utility model: a metal sheet rounding machine, a sound-absorbing tube cake is arranged inside the suction tube, and the sound-absorbing tube cake is made of sponge.
[0012] As a further solution of the utility model: a metal sheet rounding machine, the side of the support plate in contact with the sound-collecting plate is fixedly connected with a cushion surface, and the cushion surface is made of silicone.
[0013] As a further solution of the utility model: a metal sheet rounding machine, the inner walls of the suction cylinder and the sound-collecting plate are both provided with perforated surfaces, and the perforated surfaces are made of honeycomb sound-insulating cotton.
[0014] As a further solution of the utility model: a metal sheet rounding machine, a sound-absorbing seat cake is arranged on the side where the processing seat contacts the rounding machine chassis, and the sound-absorbing seat cake is made of sponge.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The output end of the hydraulic cylinder is moved to make the working head enter the processing seat, so that the metal sheet in the processing seat can be pressed into a round shape and made into an arc-shaped sheet. However, during the processing, especially when the working head collides with the processing seat, a large noise will be generated. The noise will be emitted to the surroundings with the processing seat and the working head as the center. Then, the sound absorption cavity, suction tube and sound gathering plate are used to reduce and silence the noise in multiple directions. The noise silencing operation in multiple directions can prevent the noise from spreading disorderly in the workshop and reduce the overall noise in the workshop.
[0017] 2. The sound-gathering plate can be opened and closed through the hinge to realize different functions. You can choose to open the sound-gathering plate to clean the rounding machine case or the sound-gathering plate, or close the sound-gathering plate to reduce the noise of the equipment during processing;
[0018] 3. A cushion surface is fixedly connected to one side of the support plate that contacts the sound-gathering plate, and the cushion surface is made of silicone. The sound-gathering plate can be supported during the movement of the sound-gathering plate, and a certain degree of sound absorption can also be achieved through the silicone. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a forward isometric view of a casing of a metal sheet rounding machine in the utility model;
[0020] Figure 2 This is a rear axonometric view of a casing of a metal sheet rounding machine in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of a suction tube and a sound-absorbing tube cake in a metal sheet rounding machine of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of a processing seat and a sound-absorbing seat cake in a metal sheet rounding machine of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of a support plate in a metal sheet rounding machine of the utility model;
[0024] Figure 6 This is a schematic diagram of the structure of a sound-gathering plate and a hole surface in a metal sheet rounding machine of the utility model;
[0025] In the figure: 1. rounding machine chassis; 2. processing seat; 3. hydraulic cylinder; 4. working head; 5. sound-absorbing chamber; 6. suction tube; 7. sound-absorbing tube cake; 8. hinge; 9. support plate; 10. sound-collecting plate; 11. cushion surface; 12. hole surface; 13. sound-absorbing seat cake. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0028] In an embodiment of the utility model, a metal sheet rounding machine comprises a rounding machine chassis 1, one end of the rounding machine chassis 1 is fixedly connected to a hydraulic cylinder 3, the interior of the rounding machine chassis 1 is fixedly connected to a processing seat 2, the output end of the hydraulic cylinder 3 passes through the rounding machine chassis 1 and is fixedly connected to a working head 4, the working head 4 is adapted to the processing seat 2; the outer side of the rounding machine chassis 1 is fixedly connected to a suction cylinder 6, the interior of the rounding machine chassis 1 is provided with a sound absorbing cavity 5, the sound absorbing cavity 5 is connected to the suction cylinder 6, and a sound collecting plate 10 is provided on one side of the rounding machine chassis 1.
[0029] See also Figure 1 and Figure 2 , the working head 4 is moved into the processing seat 2 through the output end of the hydraulic cylinder 3 to press the metal sheet in the processing seat 2 into a round shape and make it into an arc-shaped sheet. However, during the processing, especially when the working head 4 collides with the processing seat 2, a large noise will be generated. The noise will be emitted to the surroundings with the processing seat 2 and the working head 4 as the center. Specifically,
[0030] A. When the noise is emitted axially toward the sound absorbing cavity 5 and the suction tube 6, it can be silenced by the suction tube 6;
[0031] B. When the noise is emitted in the direction of the sound-gathering plate 10, it can be silenced by the sound-gathering plate 10;
[0032] C. After being reflected by the sound-gathering plate 10, the noise can enter the suction tube 6 through the sound-absorbing cavity 5 for silencer;
[0033] Operators can wear noise-cancelling headphones and operate the arc-shaped thin film processing. The multi-directional noise reduction operation can prevent the noise from spreading disorderly in the workshop and reduce the overall noise in the workshop.
[0034] As a further solution of the utility model: a metal sheet rounding machine, a sound collecting plate 10 is arranged on one side of the rounding machine chassis 1, and the sound collecting plate 10 is hinged to the rounding machine chassis 1 through a hinge 8, and the sound collecting plate 10 is provided with two leaves and is symmetrically arranged with respect to the center line of the rounding machine chassis 1.
[0035] See also Figure 2 The hinge 8 can be used to open and close the sound-gathering plate 10 to achieve different functions, specifically,
[0036] A. When the rounding machine housing 1 needs to be cleaned, the hinge 8 can be used to open the sound collecting plate 10 to clean the rounding machine housing 1 or the sound collecting plate 10;
[0037] B. When noise reduction is required, the hinge 8 can be used to close the sound-collecting plate 10 and perform noise reduction operations on the equipment.
[0038] As a further solution of the utility model: a metal sheet rounding machine, one side of the rounding machine chassis 1 is fixedly connected to a support plate 9, the sound collecting plate 10 is movably connected to the support plate 9, and the side of the support plate 9 in contact with the sound collecting plate 10 is fixedly connected to a soft cushion surface 11, and the soft cushion surface 11 is made of silicone.
[0039] See also Figure 2 and Figure 5 A soft cushion surface 11 is fixedly connected to one side of the support plate 9 that contacts the sound collecting plate 10, and the soft cushion surface 11 is made of silicone. The sound collecting plate 10 can be supported during the movement of the sound collecting plate 10, and a certain degree of sound absorption can also be achieved through the silicone.
[0040] As a further solution of the utility model: a metal sheet rounding machine, the interior of the suction cylinder 6 is provided with a sound-absorbing cylinder cake 7, the sound-absorbing cylinder cake 7 is made of sponge, the inner walls of the suction cylinder 6 and the sound-collecting plate 10 are provided with a hole surface 12, the hole surface 12 is made of honeycomb sound insulation cotton, and the honeycomb sound insulation cotton is a professional sound insulation material with a unique honeycomb structure. This structure makes the sound insulation cotton perform well in sound insulation effect, and can effectively absorb and isolate the propagation of sound. Honeycomb sound insulation cotton has a wide range of applications in many fields such as construction, industry, entertainment and transportation. It can be used in building structures such as walls, ceilings, floors, etc., effectively reducing the spread of noise and improving the quality of living and working environment. In industrial equipment, vehicles and entertainment venues, honeycomb sound insulation cotton can also achieve a good noise reduction effect.
[0041] See also Figure 3 and Figure 6The honeycomb sound insulation cotton can be used to perform sound absorption operations on the suction tube 6 and the sound-absorbing tube cake 7 through the hole surface 12, further improving the sound absorption function of the suction tube 6 and the sound-absorbing tube cake 7.
[0042] As a further solution of the utility model: a metal sheet rounding machine, the side of the processing seat 2 in contact with the rounding machine chassis 1 is provided with a sound-absorbing seat cake 13, and the sound-absorbing seat cake 13 is made of sponge. The noise reduction function of sponge makes it widely used in the field of construction, such as soundproof walls, soundproof windows, music rooms, recording studios, etc. In these occasions, sponge can effectively reduce the reflection and propagation of sound waves, and improve the sound quality and stability. At the same time, the lightness and durability of sponge also make it an ideal noise reduction material. The noise reduction function of sponge is mainly due to its unique sound absorption performance. This performance enables sponge to effectively absorb sound waves and convert them into heat energy, thereby reducing the interference and propagation of noise. This conversion process is achieved through the interaction between sound waves and sponge materials. When the sound wave energy is absorbed by the sponge, it will be converted into heat energy, making the sponge itself hot. This heat energy can be used to heat audio equipment or to improve the comfort of audio transmission.
[0043] The working principle of the utility model is: the working head 4 enters the processing seat 2 through the activity of the output end of the hydraulic cylinder 3 to press the metal sheet in the processing seat 2 into a round shape and make it into an arc-shaped sheet. However, during the processing, especially during the collision between the working head 4 and the processing seat 2, a large noise will be generated. The noise will be emitted to the surroundings with the processing seat 2 and the working head 4 as the center. Specifically,
[0044] A. When the noise is emitted axially toward the sound absorbing cavity 5 and the suction tube 6, it can be silenced by the suction tube 6;
[0045] B. When the noise is emitted in the direction of the sound-gathering plate 10, it can be silenced by the sound-gathering plate 10;
[0046] C. After being reflected by the sound-gathering plate 10, the noise can enter the suction tube 6 through the sound-absorbing cavity 5 for silencer;
[0047] Operators can wear noise-cancelling headphones and operate the arc-shaped thin film processing. The multi-directional noise reduction operation can prevent the noise from spreading disorderly in the workshop and reduce the overall noise in the workshop.
[0048] Furthermore, the hinge 8 can be used to open and close the sound-gathering plate 10 to achieve different functions, specifically,
[0049] A. When the rounding machine housing 1 needs to be cleaned, the hinge 8 can be used to open the sound collecting plate 10 to clean the rounding machine housing 1 or the sound collecting plate 10;
[0050] B. When noise reduction is required, the hinge 8 can be used to close the sound-collecting plate 10 and perform noise reduction operations on the equipment.
[0051] At the same time, a soft cushion surface 11 is fixedly connected to the side of the support plate 9 that contacts the sound collecting plate 10, and the soft cushion surface 11 is made of silicone. The sound collecting plate 10 can be supported during the movement of the sound collecting plate 10, and a certain degree of sound absorption can also be achieved through the silicone.
[0052] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal sheet rounding machine, characterized in that: The invention comprises a rounding machine chassis (1), one end of which is fixedly connected to a hydraulic cylinder (3), the interior of which is fixedly connected to a processing seat (2), the output end of which passes through the rounding machine chassis (1) and is fixedly connected to a working head (4), the working head (4) being adapted to the processing seat (2); The outer side of the rounding machine chassis (1) is fixedly connected with a suction cylinder (6), the interior of the rounding machine chassis (1) is provided with a sound absorbing chamber (5), the sound absorbing chamber (5) is communicated with the suction cylinder (6), and a sound collecting plate (10) is arranged on one side of the rounding machine chassis (1).
2. A metal sheet rounding machine according to claim 1, characterized in that: A sound collecting plate (10) is arranged on one side of the rounding machine chassis (1); the sound collecting plate (10) is hinged to the rounding machine chassis (1) via a hinge (8); the sound collecting plate (10) has two leaves and is arranged symmetrically to the center line of the rounding machine chassis (1).
3. A metal sheet rounding machine according to claim 2, characterized in that: A support plate (9) is fixedly connected to one side of the rounding machine chassis (1), and the sound collecting plate (10) is movably connected to the support plate (9).
4. The metal sheet rounding machine according to claim 1, characterized in that: A sound-absorbing tube cake (7) is arranged inside the suction tube (6), and the sound-absorbing tube cake (7) is made of sponge.
5. The metal sheet rounding machine according to claim 3, characterized in that: A soft cushion surface (11) is fixedly connected to the side of the support plate (9) that contacts the sound collecting plate (10), and the soft cushion surface (11) is made of silica gel.
6. The metal sheet rounding machine according to claim 2, characterized in that: The inner walls of the suction cylinder (6) and the sound collecting plate (10) are both provided with a hole surface (12), and the hole surface (12) is made of honeycomb sound insulation cotton.
7. A metal sheet rounding machine according to claim 6, characterized in that: A sound-absorbing seat cake (13) is arranged on the side of the processing seat (2) that contacts the rounding machine chassis (1), and the sound-absorbing seat cake (13) is made of sponge.
Citation Information
Patent Citations
Steel plate disc pressing device
CN203292303U