Square tube forming machine

By designing a square pipe forming machine including a forming table, an upper mold, a lower mold and an extrusion plate, the problem of the inability to process the depression groove on one side of the square pipe at one time in the prior art is solved, and the effect of improving processing efficiency and reducing waste is achieved.

CN222551768UActive Publication Date: 2025-03-04GUANGZHOU HONGJIANG CEILING MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202421271117.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-04
Estimated Expiration
2034-06-05

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    Figure CN222551768U_ABST
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Abstract

The utility model relates to the technical field of forming machines, in particular to a square tube forming machine which comprises a machining table, a forming table is arranged in the middle of the top end of the machining table, a rack is arranged at the upper end of the right side of the machining table, a forming mechanism is arranged in the middle of the rack, and conveying mechanisms are arranged at the two ends of the side, away from the rack, of the forming table. And the third support is arranged in the middle of the end, close to the left side of the forming table, of the machining table, and an extrusion disc is movably installed below the side, close to the forming table, of the third support through a rotating shaft. The forming table, the upper die, the lower die and the extrusion disc are used in cooperation, the outer wall of the lower portion of one side of the square tube is extruded by the extrusion disc while the square tube moves, the inner wall of the side in the same direction is supported by the check block, and therefore a concave strip-shaped groove can be formed in the outer side of the lower portion of the position of the square tube in a pressing mode. In this way, the square pipe in the shape can be machined and formed at a time, and therefore the machining efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming machines, in particular to a square tube forming machine. Background Art

[0002] Ceiling square tubes refer to a type of tube used in building ceilings, which is generally square or rectangular in cross-section. They are usually called square tubes. When processing square tubes, they usually need to be processed and formed using a forming machine. At present, when processing, the existing square tube forming machines on the market need to have a concave strip groove on one side of the formed plate. Then the forming machine cannot complete the processing in one go. It is necessary to process the main shape of the square tube and then process the strip groove at that position separately. This will affect the overall processing efficiency. Therefore, it is necessary to design a square tube forming machine. Utility Model Content

[0003] The utility model aims to provide a square tube forming machine to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A square tube forming machine comprises a processing table, a forming table is arranged at the middle of the top of the processing table, a frame is arranged at the upper right end of the processing table, a forming mechanism is arranged in the middle of the frame, and conveying mechanisms are arranged at both ends of the side of the forming table away from the frame;

[0006] The third bracket is arranged at the middle of the left end of the processing table close to the forming table, and an extrusion disk is movably installed at the lower part of the third bracket close to the forming table through a rotating shaft.

[0007] Preferably, the forming mechanism comprises a hydraulic cylinder, the hydraulic cylinder is arranged at the middle of the top end of the frame, the output shaft of the hydraulic cylinder is provided with an upper mold, and the forming table is provided with a lower mold just below the upper mold;

[0008] Preferably, the forming mechanism further comprises a fixed seat, which is arranged outside the upper mold and the forming table on both sides, and the upper mold and the fixed seats outside the forming table are movably connected through springs, and the upper end of the fixed seat outside the forming table is provided with a guide rod, and the guide rod is movably sleeved with the middle part of the fixed seat outside the upper mold;

[0009] Preferably, optical axes are symmetrically arranged at the top ends of both sides of the upper mold, and rod grooves movably connected to the optical axes are opened on both sides of the middle of the frame;

[0010] Preferably, the conveying mechanism comprises a first bracket and a second bracket, the first bracket is symmetrically arranged on both sides of the processing table close to the third bracket, the second bracket is symmetrically arranged on the side of the processing table away from the third bracket, and the first guide roller is movably installed at the ends of the first bracket and the second bracket;

[0011] Preferably, the top of the forming table is located between the first bracket and the second bracket and is provided with two shaft brackets, the tops of the two shaft brackets are movably mounted with rollers, the tops of the first bracket and the second bracket are movably mounted with pressure rollers, the tops of the two second brackets are externally provided with transmission shells, the two pressure rollers are located inside the transmission shell and one end thereof is provided with synchronous wheels, the two synchronous wheels are movably connected through a synchronous belt, a motor is externally provided on one side of the transmission shell, and the output shaft of the motor is fixedly connected to any one of the synchronous wheels;

[0012] Preferably, a second guide roller is movably mounted at the middle of both sides of the shaft frame, and the second guide roller is opposite to the first guide roller;

[0013] Preferably, a stopper is provided on one side of the forming platform close to the extrusion disk, and a groove is provided on one side of the stopper close to the extrusion disk.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. This square tube forming machine is used in conjunction with a forming table, an upper mold, a lower mold and an extrusion plate. When the square tube moves, the outer wall on one side is squeezed by the extrusion plate, and the inner wall on the same side is supported by a block, so that a concave strip groove can be pressed out on the outer side below the position of the square tube, so that the square tube of this shape can be processed and formed at one time, thereby improving the processing efficiency.

[0016] 2. This square tube forming machine places the plate on the lower mold and then starts the hydraulic cylinder, which controls the upper mold to press down. The square tube is preformed through the upper mold, the lower mold and the forming table. The plate forming is set into two parts. The plate is preformed first and then a specific position is processed. In this way, if a groove needs to be set on the other side of the plate or other positions later, the preformed plate can still be used to avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the lower mold installation structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the extrusion disk of the utility model;

[0020] Figure 4 This is a schematic diagram of the synchronous wheel installation structure of the utility model;

[0021] Figure 5 For the utility model Figure 2 Enlarged schematic diagram at point A in the middle.

[0022] In the figure: 1, processing table; 2, forming table; 3, frame; 4, third bracket; 5, extrusion plate; 6, hydraulic cylinder; 7, upper mold; 8, lower mold; 9, fixed seat; 10, spring; 11, guide rod; 12, optical axis; 13, rod groove; 14, first bracket; 15, second bracket; 16, first guide roller; 17, shaft frame; 18, support roller; 19, pressure roller; 20, transmission housing; 21, synchronous wheel; 22, motor; 23, second guide roller; 24, stopper. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-5 As shown, a technical solution provided by the utility model:

[0025] A square tube forming machine comprises a processing table 1, a forming table 2 is arranged at the middle of the top of the processing table 1, a frame 3 is arranged at the upper right end of the processing table 1, a forming mechanism is arranged in the middle of the frame 3, the forming mechanism comprises a hydraulic cylinder 6, the hydraulic cylinder 6 is arranged at the middle of the top of the frame 3, an upper mold 7 is arranged on the output shaft of the hydraulic cylinder 6, a lower mold 8 is arranged just below the forming table 2 near the upper mold 7, the forming mechanism also comprises a fixed seat 9, the fixed seat 9 is arranged on the outside of the upper mold 7 and the two sides of the forming table 2, the upper mold 7 and the fixed seats 9 on the outside of the two sides of the forming table 2 are movably connected by springs 10, a guide rod 11 is arranged on the upper end of the fixed seat 9 on the outside of the forming table 2, and the guide rod 11 is movably sleeved with the middle of the fixed seat 9 on the outside of the upper mold 7; optical axes 12 are symmetrically arranged at the tops of both sides of the upper mold 7, and rod grooves 13 movably connected with the optical axis 12 are opened on both sides of the middle of the frame 3;

[0026] In this embodiment, during processing, the plate is placed on the lower mold 8, and then the hydraulic cylinder 6 is started. The hydraulic cylinder 6 controls the upper mold 7 to press down, and the square tube is preformed by the upper mold 7, the lower mold 8 and the forming table 2. The plate forming is set into two parts. The plate is preformed first, and then a specific position is processed. In this way, if a groove needs to be set on the other side of the plate or other positions in the later stage, the preformed plate can still be used to avoid waste.

[0027] like Figure 4 and Figure 5 As shown, a conveying mechanism is arranged at both ends of the side of the forming table 2 away from the frame 3, and the conveying mechanism includes a first bracket 14 and a second bracket 15. The first bracket 14 is symmetrically arranged on both sides of the processing table 1 close to the third bracket 4, and the second bracket 15 is symmetrically arranged on the side of the processing table 1 away from the third bracket 4. The ends of the first bracket 14 and the second bracket 15 are both movably mounted with a first guide roller 16. The top of the forming table 2 is located between the first bracket 14 and the second bracket 15 and is provided with two shaft brackets 17. The tops of the two shaft brackets 17 are both movably mounted with a support roller 16. Roller 18, pressure roller 19 is movably installed at the top of the first bracket 14 and the second bracket 15, a transmission shell 20 is arranged outside the top of the two second brackets 15, two pressure rollers 19 are located inside the transmission shell 20 and a synchronous wheel 21 is arranged at one end, the two synchronous wheels 21 are movably connected through a synchronous belt, a motor 22 is arranged outside one side of the transmission shell 20, and the output shaft of the motor 22 is fixedly connected to any one of the synchronous wheels 21, and second guide rollers 23 are movably installed in the middle of both sides of the shaft frame 17, and the second guide rollers 23 are opposite to the first guide rollers 16;

[0028] In this embodiment, the upper and lower surfaces of the middle part of the preformed square tube are guided by the roller 18 and the pressure roller 19, and the two sides are guided by the first guide roller 16 and the second guide roller 23. During transportation, the motor 22 controls the synchronous wheel 21 at the end to rotate, and the synchronous wheel 21 at this position drives the synchronous wheel 21 at the other end to rotate synchronously through the synchronous belt, thereby controlling the two pressure rollers 19 to roll and transport the preformed square tube to one side. In this way, the displacement of the preformed square tube during transportation can be avoided.

[0029] like Figure 3 and Figure 5 As shown, the third bracket 4 is arranged at the middle of the left end of the processing table 1 close to the forming table 2, and an extrusion plate 5 is movably installed at the lower side of the third bracket 4 close to the forming table 2 through a rotating shaft, and a stopper 24 is arranged at the side of the forming table 2 close to the extrusion plate 5, and a groove is arranged at the side of the stopper 24 close to the extrusion plate 5;

[0030] In this embodiment, when the square tube moves, the lower outer wall on one side is squeezed by the squeezing disk 5, and the inner wall on the same side is supported by the block 24, so that a concave strip groove can be pressed out on the lower outer side of the square tube at this position, so that the square tube of this shape can be processed and formed at one time, thereby improving the processing efficiency.

[0031] Working principle: During processing, the plate is placed on the lower mold 8, and then the hydraulic cylinder 6 is started. The hydraulic cylinder 6 controls the upper mold 7 to press down, and the square tube is preformed through the upper mold 7, the lower mold 8 and the forming table 2. After preforming, the hydraulic cylinder 6 is controlled to rise, and then the preformed square tube is moved to one side until it is inserted between the roller 18 and the pressure roller 19, and then the motor 22 is started. The motor 22 controls the synchronous wheel 21 at the end to rotate. The synchronous wheel 21 at this position drives the synchronous wheel 21 at the other end to rotate synchronously through the synchronous belt, and then controls the two pressure rollers 19 to roll and transport the preformed square tube to one side. While the square tube is moving, the outer wall of one side below is squeezed by the extrusion disk 5, and the inner wall of the same side is supported by the block 24, so that a concave strip groove can be pressed out on the lower outer side of the square tube at this position, so that the square tube of this shape can be processed and formed at one time.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A square tube forming machine, characterized in that: It comprises a processing table (1), a forming table (2) is arranged at the middle of the top of the processing table (1), a frame (3) is arranged at the upper right end of the processing table (1), a forming mechanism is arranged in the middle of the frame (3), and conveying mechanisms are arranged at both ends of the side of the forming table (2) away from the frame (3); A third bracket (4), the third bracket (4) is arranged at the middle of the left end of the processing table (1) close to the forming table (2), and an extrusion disk (5) is movably installed at the lower part of the side of the third bracket (4) close to the forming table (2) through a rotating shaft.

2. A square tube forming machine according to claim 1, characterized in that: The forming mechanism comprises a hydraulic cylinder (6), the hydraulic cylinder (6) is arranged at the middle of the top end of the frame (3), the output shaft of the hydraulic cylinder (6) is provided with an upper mold (7), and the forming table (2) is provided with a lower mold (8) just below the upper mold (7).

3. A square tube forming machine according to claim 2, characterized in that: The forming mechanism further comprises a fixed seat (9), the fixed seat (9) being arranged outside the upper mold (7) and the forming platform (2) on both sides, the fixed seats (9) outside the upper mold (7) and the forming platform (2) on both sides being movably connected via springs (10), a guide rod (11) being arranged at the upper end of the fixed seat (9) outside the forming platform (2), the guide rod (11) being movably sleeved with the middle part of the fixed seat (9) outside the upper mold (7).

4. A square tube forming machine according to claim 2, characterized in that: Optical axes (12) are symmetrically arranged at the top ends of both sides of the upper mold (7), and rod grooves (13) movably connected to the optical axes (12) are opened on both sides of the middle of the frame (3).

5. The square tube forming machine according to claim 1, characterized in that: The conveying mechanism comprises a first bracket (14) and a second bracket (15); the first bracket (14) is symmetrically arranged on two sides of the processing table (1) close to the third bracket (4); the second bracket (15) is symmetrically arranged on a side of the processing table (1) away from the third bracket (4); and first guide rollers (16) are movably mounted at the ends of the first bracket (14) and the second bracket (15).

6. A square tube forming machine according to claim 5, characterized in that: The top of the forming table (2) is located between the first bracket (14) and the second bracket (15), and two shaft frames (17) are provided. The tops of the two shaft frames (17) are both movably mounted with rollers (18). The tops of the first bracket (14) and the second bracket (15) are movably mounted with pressure rollers (19). The tops of the two second brackets (15) are externally mounted with transmission shells (20). The two pressure rollers (19) are located inside the transmission shell (20), and one end thereof is provided with a synchronous wheel (21). The two synchronous wheels (21) are movably connected via a synchronous belt. A motor (22) is externally mounted on one side of the transmission shell (20), and the output shaft of the motor (22) is fixedly connected to any one of the synchronous wheels (21).

7. A square tube forming machine according to claim 6, characterized in that: Second guide rollers (23) are movably mounted in the middle of both sides of the shaft frame (17), and the second guide rollers (23) are positioned opposite to the first guide rollers (16).

8. The square tube forming machine according to claim 1, characterized in that: A stopper (24) is provided on one side of the forming table (2) close to the extrusion disk (5), and a groove is provided on one side of the stopper (24) close to the extrusion disk (5).