Pick-up gripper device for die-casting machine

By designing a pick-up gripper device for die-casting machines, the coordinated work of the base plate, base, mounting bar, slider, rotating mechanism and extension mechanism is solved, and the problem of slow speed of the robot when removing small workpieces is achieved, achieving the effect of improving production efficiency.

CN222552123UActive Publication Date: 2025-03-04DONGGUAN HANCHENG PRECISION HARDWARE CO LTD
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Patent Information

Application Number
CN202421311965.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-04
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing die-casting machine robots are slow to remove small workpieces and cannot keep up with the working rhythm of the die-casting machine, resulting in low production efficiency.

Method used

A pickup gripper device for die-casting machines is designed, including a base plate, a base, a mounting bar, a slider, a rotating mechanism and an extension mechanism. Through the coordinated work of these components, the quick pickup and placement of the robot is achieved.

Benefits of technology

The speed at which the robot is taking the workpiece for placing it, so that it can keep up with the working rhythm of the die-casting machine on small workpieces, thereby improving production efficiency.

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Abstract

The utility model belongs to the field of die-casting machines, and particularly relates to a piece taking gripper device for a die-casting machine, which comprises a bottom plate, a rotating mechanism is mounted on the upper surface of a mounting plate, a rotating rod is rotatably mounted above the mounting plate through the rotating mechanism, and an extending mechanism is mounted on the rotating rod. Manipulator bodies are installed at the two ends of the rotating rod in an extendable mode through extending mechanisms, after a die-cast workpiece is taken down through one set of manipulator bodies (7), the two sets of manipulator bodies (7) are contracted through the extending mechanisms (9), the rotating mechanism (8) is started to drive the rotating rod (10) to rotate, the positions of the two sets of manipulator bodies (7) are exchanged, and the die-cast workpiece is obtained. And then, the manipulator body (7) clamping the workpiece places the workpiece, and the manipulator body (7) positioned at the die-casting machine continuously clamps the workpiece, so that the speed of the process of taking and placing the workpiece by the manipulator is increased, the manipulator can follow the working rhythm of the die-casting machine when being used for quickly die-casting and forming small workpieces, and the working production efficiency is conveniently improved.
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Description

Technical Field

[0001] The utility model relates to the field of die-casting machines, in particular to a piece-taking gripper device for die-casting machines. Background Art

[0002] The die-casting machine is a machine used for pressure casting. Its working principle is to hydraulically inject molten metal into the mold under pressure and cool it into shape. After the mold is opened, solid metal castings can be obtained. It is now widely used in the production of automobiles, motorcycles and household appliances.

[0003] When removing workpieces from existing die-casting machines, it is generally done manually. With the development of technology, robots are used to remove workpieces. Currently, robots are slow in taking workpieces and placing them. They can be used on large workpieces, but when they are used on small workpieces that can be quickly die-cast, they cannot keep up with the working rhythm of the die-casting machine, which is not conducive to improving work production efficiency. Therefore, in response to the above problems, a workpiece removal gripper device for a die-casting machine is proposed. Utility Model Content

[0004] In order to make up for the shortcomings of the prior art, the existing die-casting machines generally remove workpieces manually. With the development of science and technology, robots are used to remove workpieces. Currently, the process of taking workpieces and placing them by robots is slow, and can be applied to large workpieces. However, when applied to small workpieces that can be quickly die-cast, they cannot keep up with the working rhythm of the die-casting machine, which is not conducive to improving work production efficiency. The utility model proposes a workpiece removal gripper device for a die-casting machine.

[0005] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a piece picking gripper device for a die-casting machine, comprising a bottom plate, the upper surface of the bottom plate is fixedly connected to a base, a mounting bar is fixedly installed on the upper surface of one end of the base, a mounting groove is opened on the upper surface of the mounting bar, a slider is slidably installed in the mounting groove, the upper surface of the slider extends out of the mounting groove, a mounting plate is fixedly connected to the upper surface of the slider, a rotating mechanism is installed on the upper surface of the mounting plate, a rotating rod is rotatably installed above the mounting plate through the rotating mechanism, an extension mechanism is installed on the rotating rod, and a manipulator body can be extended and installed at both ends of the rotating rod through the extension mechanism.

[0006] Preferably, the rotating mechanism includes a rotating column, which is rotatably mounted on the upper surface of the mounting plate, the upper surface of the rotating column is fixedly connected to the middle of the lower surface of the rotating rod, and the lower surfaces on both sides of the mounting plate are fixedly connected with connecting plates, and one side surface of the two groups of connecting plates are respectively slidably fitted with the two side surfaces of the mounting strip.

[0007] Preferably, a mounting block is fixedly connected to a surface of one side of a group of connecting plates away from the mounting strip, a motor is fixedly embedded downwardly on the upper surface of the mounting block, gears are fixedly penetrated on the rotating column and the output shaft of the motor, and the two groups of gear calipers are meshed.

[0008] Preferably, the extension mechanism comprises a No. 1 cylinder, which is fixed on the upper surface of one end of the base away from the mounting bar, and one end of the No. 1 cylinder piston rod slides through the mounting groove and is fixedly connected to one side surface of the slider.

[0009] Preferably, extension grooves are provided on the upper surfaces at both ends of the rotating rod, and the surfaces at both ends of the rotating rod are connected to two groups of extension grooves. Extension strips are slidably installed in the two groups of extension grooves, and one end of the two groups of extension strips extends out of the extension grooves. The two groups of manipulator bodies are respectively fixedly connected to the end surfaces of the two groups of extension strips extending to the outside.

[0010] Preferably, a No. 2 cylinder is fixedly installed on the upper surface of the middle part of the rotating rod, and both side surfaces of one end of the No. 2 cylinder piston rod are rotatably connected with pull rods, and the other ends of the two groups of pull rods are rotatably connected to the upper surfaces of the opposite ends of the two groups of extension strips.

[0011] The utility model is beneficial in that:

[0012] 1. The utility model can place the base at the discharge port of the die-casting machine through the bottom plate, which has a good stabilizing effect. When taking out the workpiece, the slider is first driven to slide to one end in the installation groove, so as to drive the rotating rod and the extension mechanism to move toward one end of the rotating rod. After the die-cast workpiece is taken out by a group of manipulator bodies, it is moved to the original position, and the two groups of manipulator bodies are retracted by the extension mechanism at the same time to reduce the space occupied during rotation, and then the rotating mechanism is started to drive the rotating rod to rotate, and the positions of the two groups of manipulator bodies are interchanged, and then the manipulator body with the workpiece is clamped to place the workpiece, and the manipulator body located at the die-casting machine continues to clamp the workpiece, and works in sequence, thereby improving the speed of the manipulator in the process of taking the workpiece and placing it. When it comes to small workpieces that are quickly die-cast, it can keep up with the working rhythm of the die-casting machine, which is convenient for improving work production efficiency.

[0013] 2. The utility model adopts the design of the connecting plate and the mounting block so that when the slider drives the mounting plate to slide, the rotating mechanism will follow the movement. By starting the motor, a group of gears on its output shaft will be driven to rotate, thereby driving a group of gears fixedly running through the rotating column to rotate. Due to the fixed connection between the rotating column and the rotating rod, the rotating rod will be driven to rotate together during rotation. By starting the No. 1 cylinder, the No. 1 cylinder will be extended and retracted to push the slider to slide in the mounting groove, thereby achieving the purpose of electrically moving the rotating rod, thereby facilitating the manipulator body to better clamp the workpiece. By starting the No. 2 cylinder, the No. 2 cylinder piston rod will push the two groups of pull rods to retract the two groups of extension strips into the extension groove when the cylinder piston rod is retracted. When the cylinder piston rod is retracted, the two groups of pull rods will also be spread out to both sides in an "eight" shape, pushing the two groups of extension strips to extend to both sides. The two groups of extension strips slide in opposite directions in the two groups of extension grooves, so that the manipulator body can be extended outward when picking up the workpiece. When the positions of the two groups of manipulator bodies are changed, the two groups of extension strips are retracted into the extension groove, thereby achieving the purpose of retracting the manipulator body and reducing the occupied space during rotation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the extension mechanism structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the rotating mechanism structure of the utility model.

[0018] In the figure: 1. bottom plate; 2. base; 3. mounting bar; 4. mounting slot; 5. slider; 6. mounting plate; 7. manipulator body; 8. rotating mechanism; 801. rotating column; 802. gear; 803. mounting block; 804. connecting plate; 805. motor; 9. extension mechanism; 901. No. 1 cylinder; 902. extension slot; 903. extension bar; 904. No. 2 cylinder; 905. pull rod; 10. rotating rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 3 As shown, a piece picking gripper device for a die-casting machine includes a base plate 1, a base 2 is fixedly connected to the upper surface of the base plate 1, a mounting bar 3 is fixedly installed on the upper surface of one end of the base 2, a mounting groove 4 is opened on the upper surface of the mounting bar 3, a slider 5 is slidably installed in the mounting groove 4, the upper surface of the slider 5 extends to the outside of the mounting groove 4, a mounting plate 6 is fixedly connected to the upper surface of the slider 5, a rotating mechanism 8 is installed on the upper surface of the mounting plate 6, a rotating rod 10 is rotatably installed above the mounting plate 6 through the rotating mechanism 8, an extending mechanism 9 is installed on the rotating rod 10, and a manipulator body 7 can be extended and installed at both ends of the rotating rod 10 through the extending mechanism 9.

[0021] During operation, the base 2 can be placed at the discharge port of the die-casting machine through the bottom plate 1, which has a good stabilizing effect. When taking out the workpiece, first drive the slider 5 to slide to one end in the installation groove 4, so as to drive the rotating rod 10 and the extension mechanism 9 to move toward one end of the rotating rod 10. After the die-cast workpiece is taken out by a group of manipulator bodies 7, it is moved to the original position, and the two groups of manipulator bodies 7 are retracted by the extension mechanism 9 at the same time to reduce the space occupied during rotation, and then the rotating mechanism 8 is started to drive the rotating rod 10 to rotate, and the positions of the two groups of manipulator bodies 7 are interchanged, and then the manipulator body 7 with the workpiece is clamped to place the workpiece, and the manipulator body 7 located at the die-casting machine continues to clamp the workpiece and work in sequence, thereby improving the speed of the manipulator in the process of taking the workpiece and placing it. When it comes to small workpieces that are quickly die-cast, it can keep up with the working rhythm of the die-casting machine, which is convenient for improving work production efficiency.

[0022] Furthermore, the rotating mechanism 8 includes a rotating column 801, which is rotatably mounted on the upper surface of the mounting plate 6. The upper surface of the rotating column 801 is fixedly connected to the middle of the lower surface of the rotating rod 10. The lower surfaces on both sides of the mounting plate 6 are fixedly connected with connecting plates 804. One side surfaces of the two groups of connecting plates 804 are respectively slidably fitted with the two side surfaces of the mounting strip 3.

[0023] During operation, the rotating column 801 is driven to rotate. Since the rotating column 801 is fixedly connected to the rotating rod 10 , the rotating column 801 will drive the rotating rod 10 to rotate together with the rotating column 801 .

[0024] Furthermore, a mounting block 803 is fixedly connected to a surface of one side of a connecting plate 804 away from the mounting strip 3, a motor 805 is fixedly embedded downwardly on the upper surface of the mounting block 803, a gear 802 is fixedly passed through the rotating column 801 and the output shaft of the motor 805, and the two sets of gears 802 are caliper-engaged.

[0025] During operation, through the design of the connecting plate 804 and the mounting block 803, when the slider 5 drives the mounting plate 6 to slide, the rotating mechanism 8 will follow the movement. By starting the motor 805, a group of gears 802 on its output shaft will be driven to rotate, thereby driving a group of gears 802 fixed on the rotating column 801 to rotate, thereby achieving the purpose of electric rotation.

[0026] Furthermore, the extension mechanism 9 includes a No. 1 cylinder 901, which is fixed on the upper surface of the base 2 at one end away from the mounting bar 3, and one end of the piston rod of the No. 1 cylinder 901 slides through the mounting groove 4 and is fixedly connected to one side surface of the slider 5.

[0027] During operation, by starting the No. 1 cylinder 901, the No. 1 cylinder 901 will extend and retract to push the slider 5 to slide in the installation groove 4, thereby achieving the purpose of electrically moving the rotating rod 10, thereby facilitating the manipulator body 7 to better clamp the workpiece.

[0028] Furthermore, extension grooves 902 are provided on the upper surfaces at both ends of the rotating rod 10, and the surfaces at both ends of the rotating rod 10 are connected to the two groups of extension grooves 902. Extension bars 903 are slidably installed in the two groups of extension grooves 902, and one end of the two groups of extension bars 903 extends to the outside of the extension grooves 902. The two groups of manipulator bodies 7 are respectively fixedly connected to the end surfaces of the two groups of extension bars 903 extending to the outside.

[0029] During operation, the two groups of extension bars 903 slide in opposite directions in the two groups of extension grooves 902, so that the manipulator body 7 can be extended outward when picking up items. When the positions of the two groups of manipulator bodies 7 are changed, the two groups of extension bars 903 are retracted into the extension grooves 902, thereby achieving the purpose of retracting the manipulator body 7 and reducing the occupied space during rotation.

[0030] Furthermore, a No. 2 cylinder 904 is fixedly installed on the upper surface of the middle part of the rotating rod 10, and the surfaces on both sides of one end of the piston rod of the No. 2 cylinder 904 are rotatably connected with pull rods 905, and the other ends of the two groups of pull rods 905 are rotatably connected to the upper surfaces of the opposite ends of the two groups of extension strips 903.

[0031] During operation, by starting the No. 2 cylinder 904, the piston rod of the No. 2 cylinder 904 will push the two sets of pull rods 905 to retract the two sets of extension strips 903 into the extension groove 902. When the cylinder piston rod retracts, the two sets of pull rods 905 will also expand to both sides in an "eight" shape, pushing the two sets of extension strips 903 to extend to both sides, thereby achieving the purpose of electric retraction.

[0032] Working principle: The base 2 can be placed at the discharge port of the die-casting machine through the bottom plate 1, which has a good stabilizing effect. When taking out the workpiece, first drive the slider 5 to slide to one end in the installation groove 4, so as to drive the rotating rod 10 and the extension mechanism 9 to move toward one end of the rotating rod 10. After the die-cast workpiece is taken out by a group of manipulator bodies 7, it is moved to the original position, and the two groups of manipulator bodies 7 are retracted by the extension mechanism 9 at the same time to reduce the space occupied during rotation, and then the rotating mechanism 8 is started to drive the rotating rod 10 to rotate, and the positions of the two groups of manipulator bodies 7 are interchanged, and then the manipulator body 7 with the workpiece is clamped to place the workpiece, and the manipulator body 7 located at the die-casting machine continues to clamp the workpiece and work in sequence, thereby improving the speed of the manipulator in the process of taking the workpiece and placing it. When it comes to small workpieces that are quickly die-cast, it can keep up with the working rhythm of the die-casting machine, which is convenient for improving work production efficiency.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A pick-up gripper device for a die-casting machine, comprising a bottom plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a base (2), a mounting strip (3) is fixedly installed on the upper surface of one end of the base (2), a mounting groove (4) is provided on the upper surface of the mounting strip (3), a slider (5) is slidably installed in the mounting groove (4), the upper surface of the slider (5) extends out of the mounting groove (4), a mounting plate (6) is fixedly connected to the upper surface of the slider (5), a rotating mechanism (8) is installed on the upper surface of the mounting plate (6), a rotating rod (10) is rotatably installed above the mounting plate (6) through the rotating mechanism (8), an extension mechanism (9) is installed on the rotating rod (10), and a manipulator body (7) can be extended and installed at both ends of the rotating rod (10) through the extension mechanism (9).

2. A pick-up gripper device for a die-casting machine according to claim 1, characterized in that: The rotating mechanism (8) comprises a rotating column (801), wherein the rotating column (801) is rotatably mounted on the upper surface of the mounting plate (6), the upper surface of the rotating column (801) is fixedly connected to the middle part of the lower surface of the rotating rod (10), and the lower surfaces on both sides of the mounting plate (6) are fixedly connected to connecting plates (804), and one side surface of two groups of connecting plates (804) are respectively slidably fitted with the two side surfaces of the mounting strip (3).

3. A pick-up gripper device for a die-casting machine according to claim 2, characterized in that: A mounting block (803) is fixedly connected to a surface of one side of a group of connecting plates (804) away from the mounting strip (3); a motor (805) is fixedly embedded downwardly on the upper surface of the mounting block (803); a gear (802) is fixedly passed through the rotating column (801) and the output shaft of the motor (805); and the two groups of gears (802) are caliper-engaged.

4. The pick-up gripper device for a die-casting machine according to claim 1, characterized in that: The extension mechanism (9) comprises a No. 1 cylinder (901), wherein the No. 1 cylinder (901) is fixed to the upper surface of one end of the base (2) away from the mounting bar (3), and one end of the piston rod of the No. 1 cylinder (901) slides through the mounting groove (4) and is fixedly connected to a side surface of the slider (5).

5. A pick-up gripper device for a die-casting machine according to claim 4, characterized in that: Extension grooves (902) are provided on the upper surfaces of both ends of the rotating rod (10), and both end surfaces of the rotating rod (10) are connected to the two groups of extension grooves (902). Extension bars (903) are slidably installed in the two groups of extension grooves (902), and one end of the two groups of extension bars (903) extends outside the extension grooves (902). The two groups of robot bodies (7) are respectively fixedly connected to the end surfaces of the two groups of extension bars (903) extending to the outside.

6. A pick-up gripper device for a die-casting machine according to claim 5, characterized in that: A No. 2 cylinder (904) is fixedly installed on the upper surface of the middle part of the rotating rod (10), and the surfaces on both sides of one end of the piston rod of the No. 2 cylinder (904) are rotatably connected with pull rods (905), and the other ends of the two groups of pull rods (905) are rotatably connected to the upper surfaces of the opposite ends of the two groups of extension strips (903).