Treatment device for regular cracks on thermal insulation integrated wallboard

By designing a wall panel repair device including a water tank, material box, guide mechanism and widening and polishing mechanism, the problem of uneven repair of regular cracks in the wall in the prior art is solved, and the in-depth filling of the glue and the improvement of the stability of the wall are achieved.

CN222553026UActive Publication Date: 2025-03-04CHINA MCC22 GROUP CORP LTD
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Patent Information

Application Number
CN202420212581.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-03-04
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The prior art is difficult to effectively repair regular cracks in the wall, especially when the cracks are narrow, it is difficult for the rubber to enter the depths of the cracks, and the repair process is prone to unevenness or injectability.

Method used

A regular crack treatment device on thermal insulation integrated wall panel is designed, including a water tank, material box, guide mechanism, widening grinding mechanism and hydraulic cylinder. The cracks are polished and widened by the guide mechanism, and the hydraulic cylinder is used to push the slider to slide along the guide mechanism to achieve effective filling and repair of the glue.

Benefits of technology

The device can effectively level and widen cracks, ensure that the glue can be filled deeply, solve the problems of uneven repair and inability to inject in the prior art, and improve the stability of the wall.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wall body treatment, in particular to a treatment device for regular cracks on a heat preservation integrated wallboard. A first sliding block sleeves the end of the discharging pipe, a second sliding block sleeves the end of the water outlet pipe, the first sliding block and the second sliding block are fixed, a supporting rod is arranged on the side, opposite to the wall plate, of the material box, a guide mechanism attached to the wall plate is vertically arranged on one side of the outer end of the supporting rod, and a handle is arranged in the middle of the supporting rod. A first hydraulic cylinder is fixed to the outer end of the supporting rod, the first sliding block and the second sliding block are located in the guiding mechanism, the first hydraulic cylinder pushes the first sliding block and the second sliding block to slide along the guiding mechanism, and the guiding mechanism is slidably connected with a widening polishing mechanism opposite to the wall plate. The broadening grinding mechanism grinds the crack firstly, the second sliding block flushes the crack firstly, then the crack is filled with a sizing material through the first sliding block, and finally the surface of the crack position is flattened through concrete, so that repairing treatment of the wallboard crack is completed, and the wall is more stable.
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Description

Technical Field

[0001] The utility model relates to the field of wall treatment, in particular to a device for treating regular cracks on a thermal insulation integrated wall panel. Background Art

[0002] Wall cracks are cracks that occur in the wall part of the building structure. The main reasons for the cracks are the quality of the concrete and the construction techniques. If there are cracks when the insulation layer is constructed, cracks will also appear in the subsequent wall decoration. The more common thing is that uneven mixing of cement during the cement application process will also cause cracks. Cracks are divided into regular and irregular cracks. Most cracks are regular cracks. Regular cracks generally have more horizontal cracks and inclined cracks and fewer longitudinal cracks. According to the different materials of the materials themselves, they can be divided into concrete wall cracks, brick masonry wall cracks, new partition board cracks and cracks caused by walls of different materials.

[0003] Prior art 202320704392.4 discloses a shear wall crack repair and maintenance device, comprising an L-shaped support plate, a movable caster is movably installed at the lower end of the L-shaped support plate, a handle is fixedly installed on one side of the L-shaped support plate, a lifting mechanism, a glue box and a tool box are positioned and installed on the upper end of the L-shaped support plate, the tool box is located on one side of the glue box, the lifting mechanism is located at the rear end of the glue box, a pressure pump support frame and a connector are positioned and installed on the upper end of the glue box, and a pressure pump support frame is positioned and installed on the upper end of the pressure pump support frame. Although the pump can repair cracks, the cracks will be uneven after they appear in the wall. When the cracks are narrow, direct paint repair will prevent the glue from entering the deep cracks, affecting the repair of the cracks. You can also use cement to smooth the outside of the cracks, and then use tools to inject glue into the cracks, but this operation is prone to failure to inject or uneven injection, and it is not easy to see the internal glue filling situation. Moreover, if the glue is applied alone, there may be debris in the cracks, which will affect the quality of the glue application. Utility Model Content

[0004] The utility model aims to solve the above-mentioned problem, thereby providing a device for processing regular cracks on a thermal insulation integrated wall panel for stably repairing the wall panel.

[0005] The utility model solves the above problems and adopts the following technical solutions:

[0006] A device for processing regular cracks on an integrated insulation wall panel comprises a water tank and a material box, wherein the water tank is connected to a water pump, the water outlet of the water pump is connected to a water outlet pipe, the material box is connected to a material pump, the material outlet of the material pump is connected to a discharge pipe, the end of the discharge pipe is fitted with a first slider, the end of the water outlet pipe is fitted with a second slider, the first slider and the second slider are fixed to each other, a support rod is provided on the side of the material box opposite to the wall panel, a guide mechanism that fits the wall panel is vertically provided on one side of the outer end of the support rod, a handle is provided in the middle of the support rod, a first hydraulic cylinder is fixed to the outer end of the support rod, the first slider and the second slider are located in the guide mechanism, the first hydraulic cylinder pushes the first slider and the second slider to slide along the guide mechanism, and a widening and grinding mechanism opposite to the wall panel is slidably connected to the guide mechanism.

[0007] Compared with the prior art, the utility model adopting the above technical solution has the following outstanding features:

[0008] The guide mechanism is attached to the crack of the wall panel, and the handle is held. The guide mechanism guides the first slider and the second slider, and the widening and grinding mechanism moves along the guide mechanism. The crack is first grinded to make the crack flat, and the crack can also be widened. The first hydraulic cylinder applies power to the movement of the first slider and the second slider. After grinding, the second slider first flushes the crack to flush out the debris to prevent the impact on the rubber material, and then fills the crack with rubber material through the first slider. Finally, the surface of the crack position can be smoothed with concrete to complete the repair of the wall panel crack and make the wall more stable.

[0009] As a preferred embodiment, a further technical solution of the utility model is:

[0010] The guiding mechanism comprises a rectangular block, one end of which is fixed on a supporting rod, a repair groove is provided on the surface opposite to the wall panel, a limiting groove is provided on one of the surfaces adjacent to the wall panel, the limiting groove is provided on the top surface of the rectangular block, the limiting groove and the repair groove are internally connected, the first slider and the second slider are slidably connected in the limiting groove and extend outward, the outlets of the material discharge pipe and the water outlet pipe are opposite to the repair groove, the output shaft of the first hydraulic cylinder is fixed to the side of the first slider extending out of the rectangular block, a square tube is provided on the side of the rectangular block away from the wall panel along the length direction, the square tube is equal in length to the rectangular block, the square tube is parallel to the rectangular block, connecting rods are welded between the two ends of the square tube and the rectangular block, the first hydraulic cylinder pushes the first slider and the second slider to slide along the limiting groove, the repair groove is opposite to the crack of the wall panel, and the widening and grinding mechanism slides on the square tube.

[0011] A first sliding groove is opened on the inner walls on both sides of the limit groove along the length direction. A telescopic cover that can be folded along the length direction is slidably connected in the first sliding groove. The two ends of the telescopic cover are respectively connected to the second sliding block and the inner wall of the limit groove away from the first hydraulic cylinder side. When filling the rubber, the telescopic cover is used to prevent the rubber from overflowing to the outside of the device.

[0012] Two second slide grooves are arranged at intervals along the length direction at the bottom of the rectangular block, a third slider is clamped and slidably connected in the second slide groove, the bottom of the third slider extends out of the second slide groove and is hinged with a second hydraulic cylinder, the device is supported by the second hydraulic cylinder, when dealing with horizontal cracks, the second hydraulic cylinders are at the same height, when dealing with inclined cracks, the heights of the two second hydraulic cylinders are adjusted to make the rectangular block tilt relative to the crack.

[0013] The widening and grinding mechanism includes a first guide tube fixedly mounted on the square tube and a second guide tube slidably mounted on the square tube. A fixed rod is vertically arranged on the side of the first guide tube away from the rectangular block, and a third hydraulic cylinder is vertically fixed to the outer end of the fixed rod. A fixed plate is connected to the second guide tube via a connecting piece on the side away from the rectangular block. The fixed plate is perpendicular to the square tube. The output end of the third hydraulic cylinder is fixed to the upper part of the side of the fixed plate. A fourth hydraulic cylinder is arranged on the side of the fixed plate and below the second hydraulic cylinder. A base is arranged on the output end of the fourth hydraulic cylinder. A motor is connected to the base. The output end of the motor extends toward the wall to the outside of the rectangular block. A grinding block is mounted on the output end of the motor. The position of the first guide tube is fixed, and the fixed plate is pushed to move by the third hydraulic cylinder. The fourth hydraulic cylinder pushes the motor toward the wall panel side. The motor starts and drives the grinding block to widen and grind the crack.

[0014] The grinding block is a metal block, and the surface of the grinding block is a frosted surface.

[0015] The base is groove-shaped and its opening is opposite to the wall. The motor is located in the opening of the base and is rotatably connected to the side wall. After grinding, the motor is rotated to face the output end downward to prevent interference with subsequent flushing and filling of rubber. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the widened grinding mechanism of the embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of a rectangular block structure of an embodiment of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the second hydraulic and rectangular blocks of an embodiment of the utility model;

[0020] Marked in the figure: water tank 1, material box 2, water pump 3, material pump 4, first slider 5, second slider 6, support rod 7, handle 8, first hydraulic cylinder 9, rectangular block 10, repair groove 101, limit groove 102, square tube 11, telescopic cover 12, third slider 13, second hydraulic cylinder 14, first guide tube 15, second guide tube 16, fixing rod 17, third hydraulic cylinder 18, fixing plate 19, fourth hydraulic cylinder 20, base 21, motor 22, grinding block 23. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.

[0022] A device for processing regular cracks on an integrated insulation wall panel comprises a water tank 1 and a material box 2. The water tank 1 is connected to a water pump 3. The water outlet of the water pump 3 is connected to a water outlet pipe, which is responsible for flushing the cracks. The material box 2 is connected to a material pump 4. The material outlet of the material pump is connected to a discharge pipe, which is responsible for filling the Lei Feng with rubber. The end of the discharge pipe is provided with a first slider 5, and the end of the water outlet pipe is provided with a second slider 6. The first slider 5 and the second slider 6 are fixed to each other. A support rod 7 is provided on the side of the material box 2 opposite to the wall panel. A guide mechanism that fits the wall panel is vertically arranged on one side of the outer end of the support rod 7, a handle 8 is arranged in the middle of the support rod 7, a first hydraulic cylinder 9 is fixed to the outer end of the support rod 7, a first slider 5 and a second slider 6 are located in the guide mechanism, the first hydraulic cylinder 9 is connected to the first slider 5, the first hydraulic cylinder 9 pushes the first slider 5 and the second slider 6 to slide along the guide mechanism, and a widening and grinding mechanism opposite to the wall panel is slidably connected to the guide mechanism, the widening and grinding mechanism grinds the cracks to make the cracks flat, and can also widen the cracks.

[0023] The guide mechanism includes a rectangular block 10, one end of which is fixed on the support rod 7, a repair groove 101 is provided on the surface of the rectangular block 10 opposite to the wall panel in the length direction, a limiting groove 102 is provided on one of the surfaces of the rectangular block 10 adjacent to the wall panel in the length direction, the limiting groove 102 is connected to the inside of the repair groove 101, the first slider 5 and the second slider 6 are slidably connected in the limiting groove 102 and extend outward, the outlets of the discharge pipe and the water outlet pipe are opposite to the repair groove 101, the discharge pipe and the water outlet pipe are bent in the first slider 5 and the second slider 6 so that the outlet direction is changed to the same as the repair groove 101. The repair groove 101 is opposite, the output shaft of the first hydraulic cylinder 9 is fixed to the side of the first slider 5 extending out of the rectangular block 10, and a square tube 11 is arranged along the length direction of the rectangular block 10 on the side away from the wall panel. The square tube 11 is equal in length to the rectangular block 10, and the square tube 11 is parallel to the rectangular block 10. Connecting rods are welded between the two ends of the square tube 11 and the rectangular block 10. The first hydraulic cylinder 9 pushes the first slider 5 and the second slider 6 to slide along the limiting groove 102. The repair groove 101 is opposite to the crack of the wall panel, and the widening and grinding mechanism slides on the square tube 11. Water and glue are injected into the crack from the repair groove 101.

[0024] A first sliding groove is opened on the inner walls on both sides of the limit groove 102 along the length direction. A telescopic cover 12 which can be folded along the length direction is slidably connected in the first sliding groove. The telescopic cover 12 is made of rubber material. The two ends of the telescopic cover 12 are respectively connected to the second slider 6 and the inner wall of the limit groove 102 away from the first hydraulic cylinder 9. When filling the rubber, the telescopic cover 12 is used to prevent the rubber from overflowing to the outside of the device.

[0025] Two second slide grooves are arranged at intervals along the length direction at the bottom of the rectangular block 10, and a third slider 13 is clamped and slidably connected in the second slide groove. The bottom of the third slider 13 extends out of the second slide groove and is hinged with a second hydraulic cylinder 14. The device is supported by the second hydraulic cylinder 14. When processing horizontal cracks, the second hydraulic cylinders 14 are at the same height. When processing inclined cracks, the two second hydraulic cylinders 14 are adjusted to make the rectangular block 10 tilted relative to the crack. When processing vertical cracks, the second hydraulic cylinder 14 is removed and the device is erected for use.

[0026] The widening and grinding mechanism includes a first guide tube 15 fixedly sleeved on the square tube 11 and a second guide tube 16 slidably sleeved on the square tube 11. A fixing rod 17 is vertically arranged on the side of the first guide tube 15 away from the rectangular block 10. A third hydraulic cylinder 18 is vertically fixed to the outer end of the fixing rod 17. A fixing plate 19 is connected to the side of the second guide tube 16 away from the rectangular block 10 through a connecting piece. The connecting piece is an L-shaped angle steel. The two sides of the angle steel are respectively fixed to the fixing plate 19 and the second guide tube 16 by bolts. The fixing plate 19 is perpendicular to the square tube 11. The output end of the third hydraulic cylinder 18 is connected to the upper side of the fixing plate 19. The fourth hydraulic cylinder 20 is arranged on the side of the fixed plate 19 and below the second hydraulic cylinder 14. The fourth hydraulic cylinder 20 and the output end are opposite to the wall panel. A base 21 is arranged on the output end of the fourth hydraulic cylinder 20. A motor 22 is connected to the base 21. The output end of the motor 22 extends to the wall side to the outside of the rectangular block 10. A grinding block 23 is mounted on the output end of the motor 22. The position of the first guide tube 15 is fixed. The fixed plate 19 is pushed to move by the third hydraulic cylinder 18. The fourth hydraulic cylinder 20 pushes the motor 22 toward the wall panel side. The motor 22 starts to drive the grinding block 23 to widen and grind the cracks.

[0027] The grinding block 23 is a metal block, and the surface of the grinding block 23 is a frosted surface.

[0028] The base 21 is groove-shaped and its opening is opposite to the wall. The motor 22 is located in the opening of the base 21 and is rotatably connected to the side wall. After grinding, the motor 22 is rotated to face the output end downward to prevent affecting subsequent flushing and filling of rubber.

[0029] The guide mechanism is attached to the crack of the wall panel, and the handle 8 is held. The guide mechanism guides the first slider 5 and the second slider 6. The widening and grinding mechanism moves along the guide mechanism. The crack is first grinded to make the crack flat, and the crack can also be widened. The first hydraulic cylinder 9 applies power to the movement of the first slider 5 and the second slider 6. After grinding, the second slider 6 first flushes the crack to flush out the debris to prevent it from affecting the rubber. Then, the rubber is filled into the crack through the first slider 5. Finally, the surface of the crack position is smoothed with concrete to complete the repair of the wall panel crack and make the wall more stable.

[0030] The above description is only a preferred feasible embodiment of the present utility model, and does not limit the scope of rights of the present utility model. All equivalent changes made using the contents of the present utility model specification and its drawings are included in the scope of rights of the present utility model.

Claims

1. A device for treating regular cracks on an integrated insulation wall panel, comprising a water tank and a material box, the water tank is connected to a water pump, the water outlet of the water pump is connected to a water outlet pipe, the material box is connected to a material pump, the material outlet of the material pump is connected to a material outlet pipe, and the characteristics are: A first slider is mounted on the end of the discharge pipe, and a second slider is mounted on the end of the water outlet pipe. The first slider and the second slider are fixed to each other. A support rod is provided on the side of the material box opposite to the wall panel, and a guide mechanism that fits the wall panel is vertically provided on one side of the outer end of the support rod. A handle is provided in the middle of the support rod, and a first hydraulic cylinder is fixed to the outer end of the support rod. The first slider and the second slider are located in the guide mechanism. The first hydraulic cylinder pushes the first slider and the second slider to slide along the guide mechanism, and a widening and grinding mechanism opposite to the wall panel is slidably connected to the guide mechanism.

2. The device for treating regular cracks on a thermal insulation integrated wall panel according to claim 1, characterized in that: The guiding mechanism includes a rectangular block, one end of which is fixed on a supporting rod, a repair groove is provided on the surface of the rectangular block opposite to the wall panel in the length direction, a limiting groove is provided on one of the surfaces of the rectangular block adjacent to the wall panel in the length direction, the limiting groove and the repair groove are internally connected, a first slider and a second slider are slidably connected in the limiting groove and extend outwardly, outlets of a discharge pipe and a water outlet pipe are opposite to the repair groove, an output shaft of the first hydraulic cylinder is fixed to a side of the first slider extending out of the rectangular block, and a square tube is provided along the length direction on the side of the rectangular block facing away from the wall panel.

3. The device for treating regular cracks on the thermal insulation integrated wall panel according to claim 2, characterized in that: A first slide groove is provided on the inner walls on both sides of the limit groove along the length direction, and a telescopic cover foldable along the length direction is slidably connected in the first slide groove. The two ends of the telescopic cover are respectively connected to the second slider and the inner wall of the limit groove away from the first hydraulic cylinder side.

4. The device for treating regular cracks on a thermal insulation integrated wall panel according to claim 2, characterized in that: Two second slide grooves are arranged at intervals along the length direction at the bottom of the rectangular block, a third sliding block is clamped and slidably connected in the second slide groove, and the bottom of the third sliding block extends out of the second slide groove and is hinged with a second hydraulic cylinder.

5. The device for treating regular cracks on a thermal insulation integrated wall panel according to claim 2, characterized in that: The widening and grinding mechanism includes a first guide tube fixedly mounted on the square tube and a second guide tube slidably mounted on the square tube. A fixing rod is vertically arranged on the side of the first guide tube away from the rectangular block, and a third hydraulic cylinder is vertically fixed to the outer end of the fixing rod. A fixing plate is connected to the side of the second guide tube away from the rectangular block through a connecting piece, and the fixing plate is perpendicular to the square tube. The output end of the third hydraulic cylinder is fixed to the upper part of the side of the fixing plate. A fourth hydraulic cylinder is arranged on the side of the fixing plate and below the second hydraulic cylinder. A base is arranged on the output end of the fourth hydraulic cylinder, and a motor is connected to the base. The output end of the motor extends toward the wall side to the outside of the rectangular block, and a grinding block is mounted on the output end of the motor.

6. The device for treating regular cracks on a thermal insulation integrated wall panel according to claim 5, characterized in that: The grinding block is a metal block, and the surface of the grinding block is a frosted surface.

7. The device for treating regular cracks on a thermal insulation integrated wall panel according to claim 5, characterized in that: The base is groove-shaped and its opening is opposite to the wall. The motor is located in the opening of the base and is rotatably connected to the side wall.

Citation Information

Patent Citations

  • Shear wall crack repairing and maintaining device

    CN219691163U