Multilateral special-shaped machining grinding machine
By designing a multilateral special-shaped machining grinder, using sliding components and clamping mechanisms, the flexible movement and rotation of workpieces and grinding wheel heads are achieved, which solves the problems of high investment costs and high operating technology requirements of existing equipment, and improves production efficiency and processing applicability.
Patent Information
- Application Number
- CN202421228068.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The equipment for processing multilateral special-shaped workpieces on the existing market has high investment costs and high operating technical requirements, resulting in low production efficiency and increased production costs.
A multilateral special-shaped machining grinder is designed, using sliding components and clamping mechanisms in the X-axis, Y-axis and Z-axis directions to achieve flexible movement and rotation of workpieces and grinding wheel heads through servo motors and rotary motors, simplifying the operation process.
It realizes efficient processing of multilateral special-shaped workpieces, reduces equipment investment costs, reduces technical requirements for operators, and improves production efficiency and processing applicability.
Smart Images

Figure CN222553099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of precision grinding equipment, and more specifically, to a polygonal special-shaped processing grinder. Background Art
[0002] A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinders use high-speed rotating grinding wheels for grinding. The workpiece needs to be fixed when grinding it. When grinding special-shaped workpieces, the special-shaped parts need to be fixed.
[0003] At present, the equipment for processing polygonal special-shaped workpieces on the market is mainly large-scale follow-up grinders and special machine tools for manual processing. The equipment investment cost is large and the technical requirements for operators are high, which easily leads to low production efficiency and increased production costs. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a polygonal special-shaped processing grinder which has low investment cost, can process polygonal special-shaped workpieces, and is easy to operate and use.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A polygonal special-shaped processing grinding machine comprises a base, on which an X-axis sliding assembly, a Z-axis sliding assembly and a Y-axis sliding assembly are arranged. The X-axis sliding assembly and the Z-axis sliding assembly have the same structure. Both the X-axis sliding assembly and the Z-axis sliding assembly comprise a slide seat, two linear guide rails, a slide plate, a servo motor, a lead screw and a fixed seat. Both the two linear guide rails are fixed on the slide seat, and the lead screw and the fixed seat are placed between the two linear guide rails. A first threaded hole is arranged on the slide plate, and the lead screw extends into the first threaded hole and is threadedly connected with the first threaded hole. The slide plate is fixed to the fixed seat by screws and is slidably connected with the two linear guide rails. The servo motor is fixed to one side of the fixed seat, and the output end of the servo motor is fixedly connected to one end of the lead screw. The Y-axis sliding assembly is placed on the slide plate of the Z-axis sliding assembly, and a clamping mechanism is arranged on the slide plate of the X-axis sliding assembly.
[0007] It is further configured that the clamping mechanism includes a workpiece spindle seat, a workpiece spindle, a mounting seat, a fixture, a rotating motor, a motor pulley, a synchronous belt, a rotary encoder, a spindle pulley and a clamping air circuit; the mounting seat is L-shaped, the workpiece spindle seat is fixed on the mounting seat, the workpiece spindle is rotatably connected to the workpiece spindle seat, the fixture is installed on the workpiece spindle, the other end of the workpiece spindle passes through the mounting seat, the spindle pulley is sleeved on the other end of the workpiece spindle, the rotary encoder is fixedly connected to the spindle pulley, the rotating motor is fixedly connected to the mounting seat and is located above the mounting seat, the motor pulley is sleeved on the output end of the rotating motor, the spindle pulley and the motor pulley are rotatably connected through a synchronous belt, and the clamping air circuit is fixed on the workpiece spindle seat and connected to the workpiece spindle.
[0008] It is further configured that the Y-axis sliding assembly includes a support seat, a support seat slide, a grinding spindle seat, a feed movable screw, a dial handwheel, a grinding spindle and a grinding wheel head, the support seat is fixed on the slide of the Z-axis sliding assembly, the support seat is provided with a receiving groove for accommodating the feed movable screw, the support seat slide is provided with a second threaded hole, the feed movable screw extends into the second threaded hole and is threadedly connected to the second threaded hole, the top of the feed movable screw passes through the second threaded hole and is fixedly connected to the bottom of the dial handwheel, the grinding spindle seat is fixedly connected to the support seat slide, the grinding spindle is fixed on the grinding spindle seat, and the grinding wheel head is fixed to the output end of the grinding spindle.
[0009] It is further configured that the clamping mechanism also includes an angle plate and an angle base plate, the angle base plate is fixed on the slide in the X-axis sliding assembly, the mounting seat is fixed on the angle plate, the angle plate is placed on the angle base plate, an arc groove is provided on the angle plate, a sliding end is provided on the angle base plate, the sliding end extends into the arc groove and is slidably connected to the arc groove.
[0010] By adopting the above technical scheme, the beneficial effects of the utility model are as follows: by setting sliding components in the directions of X-axis, Y-axis and Z-axis, the clamped workpiece and the grinding wheel head can be flexibly moved and adjusted in relative position to facilitate grinding processing, and the technical requirements for operation are relatively low; the clamping mechanism clamps the workpiece by pushing the clamp through air pressure, and can clamp a variety of polygonal special-shaped workpieces, with good applicability; and through the cooperation of the rotating motor and the pulley, after processing one side, it can be rotated and positioned to the other processing side, without the need to disassemble and adjust the position of the workpiece and then reinstall the clamp, which simplifies the operation and is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.
[0012] Figure 2 It is a schematic diagram of the structure of the X-axis and Z-axis sliding components of an embodiment of the utility model.
[0013] Figure 3It is a schematic diagram of the structure of the Y-axis sliding assembly of an embodiment of the utility model.
[0014] Figure 4 This is a schematic diagram of the structure of the clamping mechanism of an embodiment of the utility model.
[0015] Figure 5 It is a schematic diagram of the cross-sectional structure of the clamping mechanism of an embodiment of the utility model.
[0016] Figure markings: 1 base, 2 slide, 3 linear guide, 4 slide plate, 5 servo motor, 6 screw, 7 fixed seat, 8 workpiece spindle seat, 9 workpiece spindle, 10 mounting seat, 11 fixture, 12 rotating motor, 13 motor pulley, 14 synchronous belt, 15 rotary encoder, 16 spindle pulley, 17 clamping air path, 18 angle plate, 181 arc groove, 19 angle bottom plate, 20 support seat, 201 accommodating groove, 21 support seat slide plate, 22 grinding spindle seat, 23 feed moving screw, 24 dial handwheel, 25 grinding spindle, 26 grinding wheel head, 27 workpiece, 100X-axis sliding assembly, 200Z-axis sliding assembly, 300Y-axis sliding assembly. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] Reference Figures 1 to 5 The embodiments of the utility model are further described.
[0019] A polygonal special-shaped grinding machine comprises a base 1 on which an X-axis sliding assembly 100, a Z-axis sliding assembly 200 and a Y-axis sliding assembly 300 are arranged.
[0020] The X-axis sliding assembly 100 and the Z-axis sliding assembly 200 have the same structure. Both the X-axis sliding assembly 100 and the Z-axis sliding assembly 200 include a slide 2, two linear guides 3, a slide plate 4, a servo motor 5, a screw 6 and a fixed seat 7. The two linear guides 3 are horizontally fixed on the slide 2. The screw 6 and the fixed seat 7 are placed between the two linear guides 3. A first threaded hole is provided on the fixed seat 7. The screw 6 extends into the first threaded hole and is threadedly connected to the first threaded hole. The servo motor 5 is fixed to one side of the fixed seat 7, and the output end of the servo motor 5 is fixedly connected to one end of the screw 6. The slide plate 4 is fixed to the fixing seat 7 by screws, and the slide plate 4 is slidably connected to the two linear guide rails 3. The output end of the servo motor 5 rotates to drive the lead screw 6 to rotate. Since the lead screw 6 is threadedly connected to the first threaded hole of the fixing seat 7, the fixing seat 7 can be driven to slide along the length direction of the linear guide rail 3, so that the slide plate 4 fixed on the fixing seat 7 slides accordingly. The X-axis sliding assembly 100 and the Z-axis sliding assembly 200 are respectively arranged in the X-axis and Y-axis directions, thereby making the slide plates 4 in the X-axis sliding assembly 100 and the Z-axis sliding assembly 200 slide in the X-axis and Z-axis directions respectively.
[0021] The Y-axis sliding assembly 300 is placed on the slide 4 of the Z-axis sliding assembly 200. The Y-axis sliding assembly 300 includes a support seat 20, a support seat slide 21, a grinding spindle seat 22, a feed moving screw 23, a dial handwheel 24, a grinding spindle 25 and a grinding wheel head 26. The support seat 20 is fixed on the slide 4 of the Z-axis sliding assembly. The support seat 20 is triangular in shape. The support seat 20 is provided with a receiving groove 201 for accommodating the feed moving screw 23. The support seat slide 21 is provided with a second vertically arranged threaded hole. The feed moving screw 23 is placed in the receiving groove 201. The feed moving screw 23 extends into the second threaded hole and is threadedly connected to the second threaded hole. The dial handwheel 24 is fixed to the top of the support seat 20, and the top of the feed moving screw 23 passes through the second threaded hole and is fixedly connected to the bottom of the dial handwheel 24. Turning the dial handwheel 24 can rotate the feed moving screw 23 and make the support seat slide 21 slide up and down. The grinding spindle seat 22 is fixed to the support seat slide 21, and the grinding spindle 25 is fixed to the grinding spindle seat 22. The grinding wheel head 26 is fixed to the output end at the bottom of the grinding spindle 25. The grinding wheel head 26 can approach or move away from the workpiece 27 as the support seat slide 21 moves up and down. The grinding spindle 25 drives the grinding wheel head 26 to rotate at high speed to grind the workpiece 27.
[0022] A clamping mechanism is provided on the slide plate 4 of the X-axis sliding assembly 100, and the clamping mechanism includes a workpiece spindle seat 8, a workpiece spindle 9, a mounting seat 10, a fixture 11, a rotating motor 12, a motor pulley 13, a synchronous belt 14, a rotary encoder 15, a spindle pulley 16, a clamping air circuit 17, an angle plate 18 and an angle base plate 19. The angle base plate 19 is fixed on the slide plate 4 of the X-axis sliding assembly, and the angle plate 18 is placed on the angle base plate 19. An arc groove 181 is provided on the angle plate 18, and a sliding end 191 is provided on the angle base plate 19. The sliding end 191 extends into the arc groove 181 and is slidably connected with the arc groove 81, so that the angle between the angle plate 18 and the angle base plate 19 can be adjusted.
[0023] The cross section of the mounting seat 10 is L-shaped. The mounting seat 10 is fixed on the angle plate 18. The workpiece spindle seat 8 is fixed on the mounting seat 10. The workpiece spindle 9 is rotatably connected to the workpiece spindle seat 8. The fixture 11 is installed and connected to the workpiece spindle 9. One end of the workpiece spindle 9 passes through the mounting seat 10. The spindle pulley 16 is sleeved on the end of the workpiece spindle 9. The rotary encoder 15 is fixedly connected to the spindle pulley 16. The rotating motor 12 is fixed on the mounting seat 10 and is located above the workpiece spindle seat 9. The motor pulley 13 is sleeved on the output end of the rotating motor 12. The spindle pulley 16 and the motor pulley The wheel 13 is connected for rotation via a synchronous belt 14, and the clamping air circuit 17 is fixed on the workpiece spindle seat 8 and connected to the workpiece spindle 9. The clamping air circuit 17 can change the air pressure, and the air pressure drives the clamp 11 to move and clamp the workpiece 27. The rotating motor 12 drives the motor pulley 13 to rotate. Since the synchronous belt 14 is connected to the motor pulley 13 and the spindle pulley 16, the spindle pulley 16 and the workpiece spindle 9 are driven to rotate, so that the clamped workpiece 27 can rotate to facilitate the adjustment of the processing surface. The rotary encoder 15 can feedback the rotation angle to the rotating motor 12 to ensure the accuracy of the rotation angle of the workpiece spindle 9.
[0024] The working principle of the embodiment of the utility model is: the workpiece 27 is clamped into the fixture, and the clamping air circuit 17 is started so that the air pressure pushes the fixture 11 to clamp the workpiece 27, and various polygonal workpieces 27 can be processed; by starting the servo motor 5 in the X-axis sliding assembly 100 and the Z-axis sliding assembly 200, the slide plate 4 in the X-axis sliding assembly and the Z-axis sliding assembly can be adjusted to a suitable position, and the support seat slide plate 21 in the Y-axis sliding assembly 300 can be controlled by manually rotating the dial hand wheel 24, so as to drive the grinding wheel head 26 to move up and down, and the grinding spindle 25 drives the grinding wheel head 26 to rotate at high speed to grind the processing surface of the workpiece 27 to be processed; when a processing surface of the workpiece 27 is ground, the rotating motor 12 drives the motor pulley 13 to rotate, and the synchronous belt 14 drives the spindle pulley 16 and the workpiece spindle 9 to rotate, so that the clamped workpiece 27 rotates accordingly, and the remaining processing surfaces can continue to be processed. In addition, the angle plate 18 can be pushed to move on the angle bottom plate 19 along the arc groove 181, and the angle of the workpiece 27 can also be adjusted to adapt to grinding.
[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any common changes and substitutions made by those skilled in the art within the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A polygonal profile grinding machine, comprising a base, characterized in that: The base is provided with an X-axis sliding assembly, a Z-axis sliding assembly and a Y-axis sliding assembly. The X-axis sliding assembly and the Z-axis sliding assembly have the same structure. The X-axis sliding assembly and the Z-axis sliding assembly both include a slide seat, two linear guide rails, a slide plate, a servo motor, a lead screw and a fixed seat. The two linear guide rails are both fixed on the slide seat. The lead screw and the fixed seat are both placed between the two linear guide rails. A first threaded hole is provided on the slide plate. The lead screw extends into the first threaded hole and is threadedly connected to the first threaded hole. The slide plate is fixed to the fixed seat by screws and is slidably connected to the two linear guide rails. The servo motor is fixed to one side of the fixed seat, and the output end of the servo motor is fixedly connected to one end of the lead screw. The Y-axis sliding assembly is placed on the slide plate of the Z-axis sliding assembly, and a clamping mechanism is provided on the slide plate of the X-axis sliding assembly.
2. A polygonal profile grinding machine according to claim 1, characterized in that: The clamping mechanism includes a workpiece spindle seat, a workpiece spindle, a mounting seat, a fixture, a rotating motor, a motor pulley, a synchronous belt, a rotary encoder, a spindle pulley and a clamping air circuit. The mounting seat is L-shaped, the workpiece spindle seat is fixed on the mounting seat, the workpiece spindle is rotatably connected to the workpiece spindle seat, the fixture is installed on the workpiece spindle, the other end of the workpiece spindle passes through the mounting seat, the spindle pulley is sleeved on the other end of the workpiece spindle, the rotary encoder is fixedly connected to the spindle pulley, the rotating motor is fixedly connected to the mounting seat and is located above the mounting seat, the motor pulley is sleeved on the output end of the rotating motor, the spindle pulley and the motor pulley are rotatably connected through a synchronous belt, and the clamping air circuit is fixed on the workpiece spindle seat and connected to the workpiece spindle.
3. The polygonal profile grinding machine according to claim 1, characterized in that: The Y-axis sliding assembly includes a support seat, a support seat slide, a grinding spindle seat, a feed movable screw, a dial handwheel, a grinding spindle and a grinding wheel head. The support seat is fixed on the slide of the Z-axis sliding assembly. The support seat is provided with a receiving groove for accommodating the feed movable screw. The support seat slide is provided with a second threaded hole. The feed movable screw extends into the second threaded hole and is threadedly connected to the second threaded hole. The top end of the feed movable screw passes through the second threaded hole and is fixedly connected to the bottom of the dial handwheel. The grinding spindle seat is fixedly connected to the support seat slide, the grinding spindle is fixed on the grinding spindle seat, and the grinding wheel head is fixed to the output end of the grinding spindle.
4. A polygonal profile grinding machine according to claim 2, characterized in that: The clamping mechanism also includes an angle plate and an angle base plate. The angle base plate is fixed on the slide plate in the X-axis sliding assembly. The mounting seat is fixed on the angle plate. The angle plate is placed on the angle base plate. An arc groove is provided on the angle plate. A sliding end is provided on the angle base plate. The sliding end extends into the arc groove and is slidably connected to the arc groove.