Automatic drilling equipment for photovoltaic panel polyurethane frame

By designing automated photovoltaic panel polyurethane frame drilling equipment, using servo motor-driven drill bits and vacuum pipes, the existing equipment's low efficiency, poor accuracy and dust pollution are solved, and efficient and accurate automated drilling is achieved.

CN222553774UActive Publication Date: 2025-03-04SHANGHAI YINKAI PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202420009398.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2025-03-04
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

The existing photovoltaic panel polyurethane frame drilling equipment requires manual operation, low efficiency and poor accuracy, and the powder waste generated by the drilling cannot be collected systematically, resulting in harsh operating environment.

Method used

An automatic drilling equipment is designed, including base assembly, punching and feeding conveyor belt, limit hoisting mechanism, flip mechanism, product support frame and drilling mechanism. The drill bit and vacuum pipe driven by servo motor are used to realize automated drilling and dust cleaning.

Benefits of technology

Automatic drilling of the polyurethane frame of the photovoltaic panel is realized, which improves production efficiency and accuracy, solves the problem of dust pollution, and improves the safety of the operating environment.

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Abstract

The utility model discloses an automatic drilling equipment of photovoltaic panel polyurethane frame, including base general assembly, punching loading conveyer belt, limit climbing mechanism, turnover mechanism, product support frame and drilling mechanism, wherein the base general assembly is the general rack, the one side of the general rack is provided with the electric control cabinet, the front end of the general rack is provided with the punching loading conveyer belt, the limit climbing mechanism is provided with the limit climbing mechanism, the turnover mechanism is provided with the product support frame, and the drilling mechanism is provided with the product support frame. The punching feeding conveying belt is connected with the front-end processing equipment and used for conveying products processed by the front-end processing equipment. The two limiting jacking mechanisms are arranged on the mounting plane of the main rack and located at the left end and the right end of the punching feeding conveying belt, and the limiting jacking mechanisms at the left end and the right end can jack and position the products after the punching feeding conveying belt receives the products. According to the utility model, the multi-mechanism combination is adopted, the linkage among the mechanisms is strong, the production takt is improved, and the production capacity is increased within the same time and personnel.
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Description

Technical Field

[0001] The utility model relates to the field of drilling processing of polyurethane frames of photovoltaic panels, in particular to automatic drilling equipment for polyurethane frames of photovoltaic panels. Background Art

[0002] Photovoltaic panel polyurethane frame drilling equipment is used to automatically drill holes on the polyurethane frame of photovoltaic panels. These devices on the market usually consist of a drilling machine, a drill bit and a bracket.

[0003] At present, photovoltaic polyurethane frame drilling equipment in the photovoltaic industry usually requires manual operation, which is not only time-consuming and labor-intensive, but also prone to errors. The powder waste generated during the drilling process cannot be systematically collected, resulting in a poor manual operation environment. Therefore, a photovoltaic panel polyurethane frame drilling equipment that can realize automation is needed to improve production efficiency and production accuracy. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic drilling device for a polyurethane frame of a photovoltaic panel to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic drilling device for a polyurethane frame of a photovoltaic panel, comprising a base assembly, a punching and feeding conveyor belt, a limit lifting mechanism, a flipping mechanism, a product support frame and a drilling mechanism, wherein the base assembly is an assembly frame, an electric control cabinet is arranged on one side of the assembly frame, a punching and feeding conveyor belt is arranged at the front end of the assembly frame, the punching and feeding conveyor belt receives the front end processing equipment, and is used to convey the products processed by the front end processing equipment; the limit lifting mechanism is provided with two groups and is arranged on the installation plane of the assembly frame, the two groups of limit lifting mechanisms are located at the left and right ends of the punching and feeding conveyor belt, and the limit lifting mechanisms at the left and right ends can lift and position the product after the punching and feeding conveyor belt receives the product.

[0006] Preferably, the flipping mechanism is horizontally mounted on the mounting plane of the final assembly frame, and the flipping mechanism is located at the rear side of the punching feeding conveyor belt. The flipping mechanism can flip the product carried on the punching feeding conveyor belt and convey it to the product support frame.

[0007] Preferably, the product support frame is installed on the installation plane of the final assembly frame and is located on the right side of the flip mechanism, and the product support frame is used to support and position the product.

[0008] Preferably, the drilling mechanism is used to drill holes in the product after the product support is positioned, and the drilling mechanism includes a transverse drilling device and a longitudinal drilling device, wherein the longitudinal drilling device is located above the product support frame.

[0009] Preferably, both the transverse drilling device and the longitudinal drilling device have a drill bit driven by a servo motor, wherein a dust suction tube is arranged outside the drill bit, and the dust suction hole of the dust suction tube faces the drill bit.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model provides a dust suction hole at the drill bit to solve the problem of dust generated by drilling being everywhere.

[0012] 2. The utility model adopts a multi-mechanism combination setting, and the connection between the mechanisms is strong, which improves the production rhythm and increases the production capacity with the same time and personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the drill bit structure of the horizontal drilling equipment and the longitudinal drilling equipment of the utility model.

[0015] In the figure: 1. Base assembly; 2. Punching and feeding; 3. Limiting and lifting mechanism; 4. Flipping mechanism; 5. Product support frame; 6. Horizontal drilling equipment; 7. Longitudinal drilling equipment; 8. Dust suction pipe. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0018] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] See also Figure 1-2 The utility model provides a technical solution: an automatic drilling device for a polyurethane frame of a photovoltaic panel, comprising a base assembly 1, a punching feeding conveyor belt 2, a limit lifting mechanism 3, a turning mechanism 4, a product support frame 5 and a drilling mechanism, wherein the base assembly 1 is an assembly frame, an electric control cabinet is arranged on one side of the assembly frame, a punching feeding conveyor belt 2 is arranged at the front end of the assembly frame, the punching feeding conveyor belt 2 receives the front end processing equipment, and is used to convey the products processed by the front end processing equipment; the limit lifting mechanism 3 is provided with two groups and is arranged on the installation plane of the assembly frame, the two groups of limit lifting mechanisms 3 are located at the left and right ends of the punching feeding conveyor belt 2, and the limit lifting mechanisms 3 at the left and right ends can lift and position the product after the punching feeding conveyor belt 2 receives the product.

[0020] In this embodiment, the flipping mechanism 4 is horizontally installed on the installation plane of the assembly frame. The flipping mechanism 4 is located at the rear side of the punching feeding conveyor belt 2. The flipping mechanism 4 can flip the product carried on the punching feeding conveyor belt 2 and convey it to the product support frame 5.

[0021] In this embodiment, the product support frame 5 is installed on the installation plane of the final assembly frame and is located on the right side of the flip mechanism 4. The product support frame 5 is used to support and position the product.

[0022] In this embodiment, the drilling mechanism is used to drill holes in the product after the product support is positioned. The drilling mechanism includes a transverse drilling device 6 and a longitudinal drilling device 7, wherein the longitudinal drilling device 7 is located above the product support frame 5, and the transverse drilling device 6 is located at both ends of the flipping mechanism 4.

[0023] In this embodiment, both the transverse drilling device 6 and the longitudinal drilling device 7 have a drill bit driven by a servo motor, wherein a dust suction pipe 8 is arranged outside the drill bit, and the dust suction hole of the dust suction pipe 8 faces the drill bit.

[0024] Working steps:

[0025] Step 1: The punching feeding conveyor belt 2 receives the products output by the front end processing and conveys the products;

[0026] Step 2: When the product on the punching feeding conveyor belt 2 is sent over, the limit lifting mechanism 3 lifts the product to position it, making it convenient for the claw hand on the flipping mechanism 4 to grab the product;

[0027] Step 3: The flipping mechanism 4 grabs the product conveyed by the punching feeding conveyor belt 2 through the claw hand, and conveys it to the product support frame 5 by flipping;

[0028] Step 4: After the product support frame 5 has positioned the product support, the horizontal drilling device 6 and the vertical drilling device 7 operate simultaneously to drill the required holes on the product.

[0029] It is worth noting that the entire device is controlled by a main control button. Since the device matched with the control button is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic drilling device for a polyurethane frame of a photovoltaic panel, characterized in that: The invention comprises a base assembly (1), a punching feeding conveyor belt (2), a position limiting lifting mechanism (3), a turning mechanism (4), a product support frame (5) and a drilling mechanism, wherein the base assembly (1) is an assembly frame, an electric control cabinet is arranged on one side of the assembly frame, a punching feeding conveyor belt (2) is arranged at the front end of the assembly frame, the punching feeding conveyor belt (2) receives the front end processing equipment and is used to convey the products processed by the front end processing equipment; the position limiting lifting mechanism (3) is provided with two groups and is arranged on the installation plane of the assembly frame, the two groups of position limiting lifting mechanisms (3) are located at the left and right ends of the punching feeding conveyor belt (2), and the position limiting lifting mechanisms (3) at the left and right ends can lift and position the products after the punching feeding conveyor belt (2) receives the products; The flipping mechanism (4) is horizontally mounted on the mounting plane of the assembly frame. The flipping mechanism (4) is located at the rear side of the punching feeding conveyor belt (2). The flipping mechanism (4) can flip the product carried on the punching feeding conveyor belt (2) and transport it to the product support frame (5).

2. The automatic drilling device for the polyurethane frame of a photovoltaic panel according to claim 1, characterized in that: The product support frame (5) is installed on the installation plane of the assembly frame and is located on the right side of the flip mechanism (4). The product support frame (5) is used to support and position the product.

3. The automatic drilling device for the polyurethane frame of a photovoltaic panel according to claim 1, characterized in that: The drilling mechanism is used to drill holes in the product after the product is supported and positioned, and the drilling mechanism comprises a transverse drilling device (6) and a longitudinal drilling device (7), wherein the longitudinal drilling device (7) is located above the product support frame (5).

4. The automatic drilling device for the polyurethane frame of a photovoltaic panel according to claim 3, characterized in that: The transverse drilling device (6) and the longitudinal drilling device (7) both have a drill bit driven by a servo motor, wherein a dust suction pipe (8) is arranged outside the drill bit, and the dust suction hole of the dust suction pipe (8) faces the drill bit.