Coating and compounding all-in-one machine
By designing a coating composite machine and using an automated control system to realize automated coating and composite of substrates, the problem of low processing efficiency of composite boards in the prior art is solved, and the processing speed and efficiency are significantly improved.
Patent Information
- Application Number
- CN202420975706.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the prior art, during the bonding process of the two substrates of the composite board, the coating glue and pressing steps are carried out separately, resulting in low processing efficiency.
A coating composite integrated machine is designed to realize automatic coating and composite of substrates through the combination of concave frames, push blocks, push plates, telescopic blocks, pneumatic glue injection guns, lift racks, heating plates and PLC controllers.
Through automated control, the all-in-one machine significantly improves the processing speed of composite boards, saves working time and improves working efficiency.
Smart Images

Figure CN222554492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite boards, in particular to a coating composite integrated machine. Background Art
[0002] Composite board bonding is a process in which boards of different materials are bonded together by adhesives to form composite boards. This process is usually used to produce composite boards with specific properties and functions to meet the needs of different fields. The steps of composite board bonding are as follows: 1. Prepare the substrate: Select different types of boards as the substrate, such as wood, plastic, metal, etc. 2. Apply the adhesive: Apply the adhesive on the surface of the substrate. The adhesive can be glue, hot melt adhesive, etc. 3. Stack the substrate: Stack the substrates coated with adhesive according to the design requirements to ensure that the adhesive is evenly coated between each layer of substrate. 4. Heating and pressing: Put the stacked substrates into the heating and pressing equipment, and through the action of heat and pressure, the adhesive is cured and the substrates are firmly bonded together. 5. Cooling and curing: After the composite board is bonded, it needs to be cooled and cured to ensure the stability and performance of the composite board. Composite board bonding is widely used in furniture manufacturing, architectural decoration, shipbuilding and other fields. It can realize the combination of different materials and improve the strength, durability and appearance of the board. This process can select different base materials and adhesives according to different needs to produce composite panels with specific properties to meet market demand.
[0003] At present, when bonding two substrates of a composite board, the steps of coating glue and pressing are often performed separately, resulting in a disadvantage of low processing efficiency of the composite board. In order to improve the processing efficiency, a coating and composite integrated machine is urgently needed. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a coating and compounding integrated machine, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a coating composite integrated machine, including an integrated machine shell, the lower surface of the integrated machine shell is fixedly connected to a first support leg, the inner bottom surface of the integrated machine shell is installed with a concave frame, the lower surfaces of both sides of the concave frame are fixedly connected to second support legs, the inner bottom surface of the second support leg is provided with a slide groove, the surface of the slide groove is slidably connected to a slider, the upper surface of the slider is fixedly connected to a push block, the upper surface of the push block is installed with a first telescopic rod, the telescopic end of the first telescopic rod is fixedly connected to a push plate, the inner bottom surface of the concave frame is placed with a lower substrate, the upper part of the concave frame is provided with a lower substrate, and the upper part of the concave frame is provided with a lower substrate. A groove is provided on the inner side surface, a telescopic block is slidably connected to the surface of the groove, an upper substrate is placed on the upper surface of the telescopic block, a glue box is installed on the inner side surface of the integrated machine housing, a pneumatic glue injection gun is installed on the lower surface of the glue box, and a nozzle is provided at the glue outlet end of the pneumatic glue injection gun, a second pneumatic telescopic rod is installed on the inner top surface of the integrated machine housing, the telescopic end of the second pneumatic telescopic rod is fixedly connected to a lifting frame, a heating plate is installed on the lower surface of the lifting frame, third pneumatic telescopic rods are installed on both sides of the lifting frame, the telescopic end of the third pneumatic telescopic rod is fixedly connected to a clamping block, and a PLC controller is installed on the outer surface of the integrated machine housing.
[0008] Optionally, a first servo motor is installed on the side of the concave frame, a lead screw is fixedly connected to the output end of the first servo motor, bearings are provided at the connection between the two ends of the lead screw and the concave frame, and a slider is threadedly connected to the surface of the lead screw.
[0009] Optionally, the highest point of the push block is located in the middle of the lower base material, and after the output end of the first telescopic rod is fully extended, the highest point of the push plate is located in the middle of the upper base material.
[0010] Optionally, the glue inlet end of the pneumatic glue injection gun is arranged in the glue box, and the number of the pneumatic glue injection guns and nozzles is three and they are equidistantly distributed.
[0011] Optionally, a spring is fixedly connected to the inner side surface of the groove, and a telescopic block is fixedly connected to the other end of the spring. The number of springs is several and they are equidistantly distributed.
[0012] Optionally, the output end of the third pneumatic telescopic rod passes through the side of the lifting frame, and the number of the third pneumatic telescopic rod and the clamping block are both two, and are symmetrically distributed on both sides of the lifting frame.
[0013] (III) Beneficial effects
[0014] The utility model provides a coating composite integrated machine, which has the following beneficial effects:
[0015] 1. This coating and compounding integrated machine has the effect of improving the compounding speed through the arrangement of the concave frame, the push block, the push plate, the telescopic block, the pneumatic glue injection gun, the lifting frame, the third pneumatic telescopic rod, the clamp block, the heating plate and the PLC controller. When in use, the lower substrate is placed on the inner bottom surface of the concave frame, and the upper substrate is placed above the telescopic block on the inner side of the concave frame. Then, the output end of the first servo motor is controlled to rotate forward, and the first servo motor drives the lead screw to rotate, so that the slider threaded on the surface of the lead screw approaches the housing of the integrated machine in the slide groove. When the slider moves, it drives the push block, the first telescopic rod and the push plate to move together, and the lower substrate is pushed into the housing of the integrated machine through the push block. During the pushing process, when the lower substrate passes through the glue box, the adhesive in the glue box is discharged under the action of the pneumatic glue gun and sprayed onto the upper surface of the lower substrate through the nozzle. This process is controlled by the PLC controller. When the lower substrate passes through the glue box, the pneumatic glue gun starts working, so that the adhesive falls accurately on the upper surface of the lower substrate. At this time, the lower substrate with adhesive enters the housing of the integrated machine, and the output end of the first servo motor is reversed to reset the slider, and the output end of the first telescopic rod is controlled to extend outward, so that the push plate moves to one side of the upper substrate. Similarly, the upper substrate is pushed into the housing of the integrated machine on the telescopic block through the push plate, and then controlled The telescopic end of the second pneumatic telescopic rod extends outward, driving the lifting frame to move downward, so that the clamping blocks are located on both sides of the upper substrate. At this time, the second pneumatic telescopic rod stops working, and the telescopic end of the third pneumatic telescopic rod is controlled to extend outward, so that the upper substrate is clamped between the two clamping blocks, and then the telescopic end of the second pneumatic telescopic rod continues to move downward. Since the upper substrate is located above the telescopic block, the second pneumatic telescopic rod applies a downward force to the upper substrate. At this time, the telescopic block is squeezed. Since the contact surface between the telescopic block and the upper substrate is an arc surface, the telescopic block is squeezed into the groove, so that the upper substrate continues to move downward, so that the lower surface of the upper substrate contacts the upper surface of the lower substrate. The two are squeezed against each other to squeeze and disperse the adhesive in the middle. At the same time, under the action of the heating plate, the upper substrate and the lower substrate are heated to provide the necessary curing temperature for the adhesive, promote the curing reaction of the glue, and ensure the bonding effect. After the bonding is completed, the first servo motor is controlled to move to push the bonded substrate from the integrated machine housing to the other side of the concave frame, thereby completing the composite of the substrate. The technicians in the relevant fields of this process debug the equipment and control it through the PLC controller to automatically carry out the coating and composite process, thereby realizing the rapid coating and composite of the substrate, greatly saving working time, and achieving the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the utility model from the side;
[0018] Figure 3 It is a structural schematic diagram of a partial top view of a cross section of the telescopic block of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the front section of the utility model;
[0020] Figure 5 For this utility model Figure 4 The structural diagram at A in the middle;
[0021] Figure 6 For this utility model Figure 4 The structural diagram at B in the middle;
[0022] Figure 7 For this utility model Figure 4 Schematic diagram of the structure at C in the middle.
[0023] In the figure: 1. All-in-one housing; 2. First supporting leg; 3. Concave frame; 4. Second supporting leg; 5. Slide; 6. First servo motor; 7. Lead screw; 8. Slider; 9. Push block; 10. First telescopic rod; 11. Push plate; 12. Lower substrate; 13. Groove; 14. Spring; 15. Telescopic block; 16. Upper substrate; 17. Glue box; 18. Pneumatic glue gun; 19. Nozzle; 20. Second pneumatic telescopic rod; 21. Lifting frame; 211. Heating plate; 22. Third pneumatic telescopic rod; 23. Clamp; 24. PLC controller. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Example 1
[0026] See also Figures 1 to 7The utility model provides a technical solution: a coating composite integrated machine, including an integrated machine housing 1, a first support leg 2 is fixedly connected to the lower surface of the integrated machine housing 1, a concave frame 3 is installed on the inner bottom surface of the integrated machine housing 1, a first servo motor 6 is installed on the side of the concave frame 3, a lead screw 7 is fixedly connected to the output end of the first servo motor 6, bearings are arranged at the connection between the two ends of the lead screw 7 and the concave frame 3, a slider 8 is threadedly connected to the surface of the lead screw 7, a second support leg 4 is fixedly connected to the lower surface of both sides of the concave frame 3, a slide groove 5 is provided on the inner bottom surface of the second support leg 4, a slide groove 5 is slidably connected to the surface of the slide groove 5, and a push block 9 is fixedly connected to the upper surface of the slider 8, The highest point of the push block 9 is located in the middle of the lower substrate 12. After the output end of the first telescopic rod 10 is fully extended, the highest point of the push plate 11 is located in the middle of the upper substrate 16. The first telescopic rod 10 is installed on the upper surface of the push block 9. The telescopic end of the first telescopic rod 10 is fixedly connected with the push plate 11. The lower substrate 12 is placed on the inner bottom surface of the concave frame 3. A groove 13 is opened on the inner side surface of the upper part of the concave frame 3. The surface of the groove 13 is slidably connected with a telescopic block 15. The upper substrate 16 is placed on the upper surface of the telescopic block 15. A glue box 17 is installed on the inner side surface of the integrated machine housing 1. A pneumatic glue gun 18 is installed on the lower surface of the glue box 17. The glue inlet end of the pneumatic glue gun 18 is arranged in the glue tank 17, the number of the pneumatic glue guns 18 and the nozzles 19 are both three and are equidistantly distributed, the glue outlet end of the pneumatic glue gun 18 is provided with a nozzle 19, a second pneumatic telescopic rod 20 is installed on the inner top surface of the integrated machine housing 1, the telescopic end of the second pneumatic telescopic rod 20 is fixedly connected to a lifting frame 21, a heating plate 211 is installed on the lower surface of the lifting frame 21, a third pneumatic telescopic rod 22 is installed on both sides of the lifting frame 21, the telescopic end of the third pneumatic telescopic rod 22 is fixedly connected to a clamping block 23, a PLC controller 24 is installed on the outer surface of the integrated machine housing 1, a spring 14 is fixedly connected to the inner side surface of the groove 13, the other end of the spring 14 is fixedly connected to a telescopic block 15, the number of the springs 14 is several and is equidistantly distributed, the output end of the third pneumatic telescopic rod 22 passes through the side of the lifting frame 21, the number of the third pneumatic telescopic rod 22 and the clamping block 23 are both two, and are symmetrically distributed on both sides of the lifting frame 21.
[0027] In order to achieve the purpose of improving work efficiency, when in use, the lower substrate 12 is placed on the inner bottom surface of the concave frame 3, and the upper substrate 16 is placed above the telescopic block 15 on the inner side of the concave frame 3, and then the output end of the first servo motor 6 is controlled to rotate forward, and the first servo motor 6 drives the lead screw 7 to rotate, so that the slider 8 threadedly connected to the surface of the lead screw 7 is close to the integrated machine housing 1 in the slide groove 5, and the slider 8 moves. The push block 9, the first telescopic rod 10 and the push plate 11 move together, and the lower substrate 12 is pushed into the integrated machine housing 1 through the push block 9. During the pushing process, when the lower substrate 12 passes through the glue box 17, the adhesive glue in the glue box 17 is discharged under the action of the pneumatic glue gun 18, and is passed through the nozzle 1 9 is sprayed onto the upper surface of the lower substrate 12. This process is controlled by the PLC controller 24. When the lower substrate 12 passes through the glue box 17, the pneumatic glue gun 18 starts to work, so that the adhesive glue falls accurately on the upper surface of the lower substrate 12. At this time, the lower substrate 12 with the adhesive glue enters the integrated machine housing 1. The output end of the first servo motor 6 is reversed again to reset the slider 8, and the output end of the first telescopic rod 10 is controlled to extend outward, so that the push plate 11 moves to one side of the upper substrate 16. Similarly, the upper substrate 16 is pushed into the integrated machine housing 1 on the telescopic block 15 through the push plate 11, and then the telescopic end of the second pneumatic telescopic rod 20 is controlled to extend outward, driving the lifting frame 21 to move downward. The second pneumatic telescopic rod 20 stops working at this time, and the telescopic end of the third pneumatic telescopic rod 22 is controlled to extend outward, so that the upper substrate 16 is clamped between the two clamping blocks 23, and then the telescopic end of the second pneumatic telescopic rod 20 continues to move downward. Since the upper substrate 16 is located above the telescopic block 15, the second pneumatic telescopic rod 20 applies a downward force to the upper substrate 16, and the telescopic block 15 is squeezed at this time. Since the contact surface between the telescopic block 15 and the upper substrate 16 is an arc surface, the telescopic block 15 is squeezed into the groove 13, and the upper substrate 16 continues to move downward, so that the lower surface of the upper substrate 16 contacts the upper surface of the lower substrate 12. , so that the two are squeezed against each other, the adhesive glue in the middle is squeezed and dispersed, and at the same time, under the action of the heating plate 211, the upper substrate 16 and the lower substrate 12 are heated to provide the necessary curing temperature for the adhesive glue, promote the curing reaction of the glue, and ensure the bonding effect. After the bonding is completed, the first servo motor 6 is controlled to move, and the bonded substrate is pushed out from the integrated machine housing 1 to the other side of the concave frame 3, thereby completing the composite of the substrate. The technicians in the relevant field of the process debug the equipment and control it through the PLC controller 24, so that the coating and composite process are automatically carried out, realizing the rapid coating and composite of the substrate, greatly saving working time, and achieving the purpose of improving work efficiency.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A coating composite integrated machine, comprising an integrated machine housing (1), characterized in that: The lower surface of the integrated machine housing (1) is fixedly connected to a first support leg (2); the inner bottom surface of the integrated machine housing (1) is installed with a concave frame (3); the lower surfaces of both sides of the concave frame (3) are fixedly connected to second support legs (4); the inner bottom surface of the second support leg (4) is provided with a slide groove (5); the surface of the slide groove (5) is slidably connected to a slider (8); the upper surface of the slider (8) is fixedly connected to a push block (9); the upper surface of the push block (9) is installed with a first telescopic rod (10); the telescopic end of the first telescopic rod (10) is fixedly connected to a push plate (11); the inner bottom surface of the concave frame (3) is provided with a lower substrate (12); the inner side surface of the upper part of the concave frame (3) is provided with a groove (13); the surface of the groove (13) is slidably connected to a telescopic block (15); An upper substrate (16) is placed on the upper surface of the telescopic block (15); a glue box (17) is installed on the inner side surface of the integrated machine housing (1); a pneumatic glue injection gun (18) is installed on the lower surface of the glue box (17); a nozzle (19) is provided at the glue outlet end of the pneumatic glue injection gun (18); a second pneumatic telescopic rod (20) is installed on the inner top surface of the integrated machine housing (1); the telescopic end of the second pneumatic telescopic rod (20) is fixedly connected to a lifting frame (21); a heating plate (211) is installed on the lower surface of the lifting frame (21); third pneumatic telescopic rods (22) are installed on both side surfaces of the lifting frame (21); the telescopic end of the third pneumatic telescopic rod (22) is fixedly connected to a clamping block (23); and a PLC controller (24) is installed on the outer surface of the integrated machine housing (1).
2. The coating and laminating machine according to claim 1, characterized in that: A first servo motor (6) is mounted on the side of the concave frame (3); a lead screw (7) is fixedly connected to the output end of the first servo motor (6); bearings are provided at the connection between the two ends of the lead screw (7) and the concave frame (3); and a slider (8) is threadedly connected to the surface of the lead screw (7).
3. The coating and laminating machine according to claim 1, characterized in that: The highest point of the push block (9) is located in the middle of the lower base material (12), and when the output end of the first telescopic rod (10) is fully extended, the highest point of the push plate (11) is located in the middle of the upper base material (16).
4. The coating and laminating machine according to claim 1, characterized in that: The glue inlet end of the pneumatic glue injection gun (18) is arranged in the glue tank (17), and the number of the pneumatic glue injection guns (18) and the number of the nozzles (19) are both three and are equidistantly distributed.
5. The coating and laminating machine according to claim 1, characterized in that: A spring (14) is fixedly connected to the inner side surface of the groove (13), and a telescopic block (15) is fixedly connected to the other end of the spring (14). The number of springs (14) is several and they are distributed at equal distances.
6. The coating and laminating machine according to claim 1, characterized in that: The output end of the third pneumatic telescopic rod (22) passes through the side of the lifting frame (21), and the number of the third pneumatic telescopic rod (22) and the clamping block (23) are both two, and are symmetrically distributed on both sides of the lifting frame (21).