Arch breaking device for sludge bin

By designing a sludge arch breaking device including agitating assembly, arch breaking assembly and power assembly, the sludge adhesion and cutting difficulties caused by the scraper only moving at the same horizontal height in the prior art, and the smoothness of sludge cutting is achieved.

CN222555627UActive Publication Date: 2025-03-04HUNAN CIMC ENVIRONMENTAL INVESTMENT CO LTD
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Patent Information

Application Number
CN202421378316.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-04
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When the existing sludge silo arch breaking device is used, the scraper rod only moves back and forth at the same level, resulting in the sludge at other heights of the discharge port still sticking, which may cause the problem of difficulty in cutting.

Method used

A sludge silo arch breaking device is designed, including agitation assembly, a arch breaking assembly and a power assembly. The power component drives the agitation component and the breaking arch assembly to rotate, the support shaft drives the turntable to rotate, the connecting rod swings up and down, the sliding frame moves up and down in the silo, and the cylinder drives the scraper to move back and forth, so that the scraper breaks the sludge at the outlet up and down.

Benefits of technology

The range of scraping rods to break arches on sludge is improved, ensuring the smoothness of sludge discharge, and avoiding the problem of no-loading due to arches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, and particularly discloses a sludge bin arch breaking device which comprises a bin body, and an arch breaking mechanism used for stirring and discharging sludge in a bin is arranged on the bin body. The arch breaking mechanism comprises a stirring assembly, an arch breaking assembly used for conducting arch breaking on sludge at the discharging port is arranged on the lower side of the stirring assembly, and a power assembly is arranged between the stirring assembly and the arch breaking assembly. Through arrangement of a stirring assembly, an arch breaking assembly and a power assembly of the arch breaking mechanism, the power assembly drives the stirring assembly and the arch breaking assembly to rotate, a supporting shaft of the arch breaking assembly drives a rotating disc to rotate, the rotating disc drives a connecting rod to swing up and down, and the connecting rod pulls a sliding frame to move up and down in a stock bin body; meanwhile, the scraping rod is driven to move back and forth through stretching and retracting of the air cylinder, the scraping rod conducts up-down and front-back arch breaking on sludge at the discharging opening of the stock bin body, the sludge arch breaking range of the scraping rod is widened, and the sludge discharging smoothness is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge silo arch breaking device. Background Art

[0002] The operation mode of wet sludge silo is to rely on the gravity of the sludge itself to make it automatically flow to the outlet of the silo. However, the sludge itself has the characteristics of high viscosity, poor fluidity and strong adhesion. The wet sludge in the silo is easy to form arches. During use, the material cannot be discharged due to arches. Once the above situation occurs, it will affect the continuity of the entire production process. The existing announcement number is CN 219383583 U. A sludge arch breaking device drives the synchronous belt through the motor in the adjustment mechanism, thereby driving the second synchronous wheel to rotate, so that the connecting frame drives the reciprocating rod to move back and forth quickly, and then drives the scraper rod to further break the arch of the sludge, so that the sludge falls quickly. However, when the above device is in use, the scraper rod only moves back and forth at the same horizontal height, so that the sludge at other heights of the discharge port still has the defect of adhesion, which may still cause the problem of difficulty in unloading. Utility Model Content

[0003] The purpose of the utility model is to provide a sludge silo arch breaking device in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A sludge silo arch breaking device comprises a silo body, on which is provided an arch breaking mechanism for stirring and discharging sludge in the silo; the arch breaking mechanism comprises a stirring assembly, on the lower side of which is provided an arch breaking assembly for breaking the arch of sludge at a discharge port, a power assembly is arranged between the stirring assembly and the arch breaking assembly; the arch breaking assembly comprises support shafts arranged on both sides of the silo body, a turntable is fixed at the end of the support shaft located in the silo body, a connecting rod is rotatably connected to the side surface of the turntable, a sliding frame is rotatably connected to the lower end of the connecting rod, a cylinder is fixed to the front and rear side walls of the sliding frame, a scraper rod is fixed to the end of the cylinder movable rod, and a through groove through which the cylinder fixed rod passes is arranged on the front and rear side walls of the silo body.

[0006] Further configuration: the stirring assembly includes a stirring shaft penetrating the silo body, spiral blades are arranged on both sides of the outer diameter of the stirring shaft located inside the silo body, and a cutting plate is arranged on the stirring shaft between the spiral blades.

[0007] Further configuration: the power assembly includes main gears fixed on both sides of the stirring shaft, a secondary transmission member is arranged on one side of one of the main gears, a motor is installed on the outer wall of the silo body, the main transmission member is installed on the motor output shaft, and a secondary gear is fixed on the end of the support shaft.

[0008] It is further arranged that the spiral blades on both sides rotate in opposite directions, and the stirring shaft is rotatably connected to the silo body.

[0009] It is further arranged that the main gear and the auxiliary gear are meshed and rotated, and the main transmission member and the auxiliary transmission member are sprockets or pulleys.

[0010] Further configuration: the sliding frame is slidably connected to the silo body, two cylinders are arranged on one side, the cylinders are located in the middle of the upper and lower parts of the sliding frame, and the length of the through groove is less than half of the height of the sliding frame.

[0011] Further configuration: the support shaft is rotatably connected to the silo body, and the scraper rods are arranged relatively up and down.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] By setting the stirring component, arch breaking component and power component of the arch breaking mechanism, the power component drives the stirring component and the arch breaking component to rotate, the supporting shaft of the arch breaking component drives the turntable to rotate, the turntable drives the connecting rod to swing up and down, so that the connecting rod pulls the sliding frame to move up and down in the silo body, and at the same time, the scraper rod is driven to move back and forth through the extension and contraction of the cylinder, so that the scraper rod breaks the sludge at the discharge port of the silo body up and down and front and back, thereby increasing the range of the scraper rod to break the sludge arch and ensuring the smoothness of sludge discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is an axonometric diagram of a sludge silo arch breaking device described in the utility model;

[0016] Figure 2 It is a structural schematic diagram of a sludge silo arch breaking device from another perspective of the utility model;

[0017] Figure 3 This is a schematic diagram of the main cross-section structure of a sludge silo arch breaking device described in the utility model;

[0018] Figure 4 It is a left-side structural schematic diagram of a sludge silo arch breaking device described in the utility model;

[0019] Figure 5 It is a structural schematic diagram of a sludge silo arch breaking device in a disassembled state according to the utility model;

[0020] Figure 6 It is a partial cross-sectional structural schematic diagram of an arch breaking mechanism of a sludge silo arch breaking device described in the utility model.

[0021] The following are the descriptions of the reference numerals:

[0022] 1. Bin body; 11. Through slot; 2. Arch breaking mechanism; 21. Stirring shaft; 22. Spiral blade; 23. Cutter plate; 24. Main gear; 25. Auxiliary transmission member; 26. Main transmission member; 27. Motor; 29. ​​Support shaft; 210. Auxiliary gear; 211. Turntable; 212. Connecting rod; 213. Sliding frame; 214. Cylinder; 215. Scraper rod. DETAILED DESCRIPTION

[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0025] The utility model is further described below in conjunction with the accompanying drawings:

[0026] like Figure 1-Figure 6 As shown, a sludge silo arch breaking device comprises a silo body 1, on which is disposed an arch breaking mechanism 2 for stirring and discharging sludge in the silo;

[0027] In this embodiment: the arch breaking mechanism 2 includes a stirring component, a arch breaking component for breaking the arch of the sludge at the discharge port is arranged at the lower side of the stirring component, and a power component is arranged between the stirring component and the arch breaking component;

[0028] The arch breaking assembly includes a support shaft 29 arranged on both sides of the silo body 1, a turntable 211 is fixed to the end of the support shaft 29 located in the silo body 1, a connecting rod 212 is rotatably connected to the side of the turntable 211, and a sliding frame 213 is rotatably connected to the lower end of the connecting rod 212, a cylinder 214 is fixed to the front and rear side walls of the sliding frame 213, a scraper rod 215 is fixed to the end of the movable rod of the cylinder 214, a through groove 11 through which the fixed rod of the cylinder 214 passes is arranged on the front and rear side walls of the silo body 1, the sliding frame 213 is slidably connected to the silo body 1, and two places are arranged on one side of the cylinder 214, and the cylinder 2 14 is located in the middle of the upper and lower positions of the sliding frame 213, and the length of the through groove 11 is less than half the height of the sliding frame 213; the support shaft 29 is rotatably connected to the silo body 1, and the scraper rod 215 is arranged relatively to each other up and down. When the support shaft 29 rotates, the turntable 211 is driven to rotate, and the turntable 211 drives the connecting rod 212 to swing up and down, so that the connecting rod 212 pulls the sliding frame 213 to move up and down in the silo body 1. During the movement, the scraper rod 215 is driven to move back and forth by the extension and contraction of the cylinder 214, so that the scraper rod 215 breaks the sludge at the discharge port of the silo body 1 up and down and front and back.

[0029] The stirring assembly includes a stirring shaft 21 that passes through the silo body 1. Spiral blades 22 are provided on both sides of the outer diameter of the stirring shaft 21 inside the silo body 1. A cutting plate 23 is provided on the stirring shaft 21 between the spiral blades 22. The cutting plates 23 are welded on the stirring shaft 21 at intervals. The spiral blades 22 on both sides rotate in opposite directions. The stirring shaft 21 is rotatably connected to the silo body 1. Through the rotation of the stirring shaft 21, the spiral blades 22 push the sludge in the silo body 1 toward the cutting plates 23. The cutting plates 23 cut the sludge and move the sludge downward, thereby ensuring the stability of the sludge moving toward the discharge port.

[0030] The power assembly includes a main gear 24 fixed on both sides of the stirring shaft 21, and a secondary transmission member 25 is arranged on one side of the main gear 24. A motor 27 is installed on the outer wall of the silo body 1, and a main transmission member 26 is installed on the output shaft of the motor 27. A secondary gear 210 is fixed to the end of the support shaft 29; the main gear 24 is meshed and rotated with the secondary gear 210, and the main transmission member 26 and the secondary transmission member 25 are sprockets or pulleys. Through the operation of the motor 27, the power is transmitted by the main transmission member 26 and the secondary transmission member 25, and the main gear 24 on the stirring shaft 21 is meshed and rotated with the secondary gear 210 on the support shaft 29, so that the stirring shaft 21 and the support shaft 29 rotate.

[0031] The working principle and use process of the utility model are as follows: when in use, the motor 27 is started, so that the power of the motor 27 is transmitted through the main transmission member 26 and the auxiliary transmission member 25, driving the stirring shaft 21 to rotate, and the spiral blade 22 pushes the sludge in the silo body 1 to the cutting plate 23, and the cutting plate 23 cuts the sludge to move the sludge downward, and at the same time, the main gear 24 on the stirring shaft 21 is meshed and rotated with the auxiliary gear 210 on the support shaft 29, and the rotation of the support shaft 29 drives the turntable 211 to rotate, and the turntable 211 drives the connecting rod 212 to swing up and down, so that the connecting rod 212 pulls the sliding frame 213 to move up and down in the silo body 1. During the movement, the scraper rod 215 is driven to move back and forth through the extension and retraction of the cylinder 214, so that the scraper rod 215 breaks the sludge at the discharge port of the silo body 1 up and down and front and back, thereby improving the smoothness of sludge discharge.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A sludge silo arch breaking device, comprising a silo body (1), characterized in that: The silo body (1) is provided with an arch-breaking mechanism (2) for stirring and discharging the sludge in the silo; the arch-breaking mechanism (2) comprises a stirring assembly, an arch-breaking assembly for breaking the sludge at the discharge port is provided at the lower side of the stirring assembly, and a power assembly is provided between the stirring assembly and the arch-breaking assembly; the arch-breaking assembly comprises a support shaft (29) provided on both sides of the silo body (1), a rotating disk (211) is fixed at the end of the support shaft (29) located in the silo body (1), a connecting rod (212) is rotatably connected to the side of the rotating disk (211), a sliding frame (213) is rotatably connected to the lower end of the connecting rod (212), a cylinder (214) is fixed to the front and rear side walls of the sliding frame (213), a scraper rod (215) is fixed to the end of the movable rod of the cylinder (214), and a through groove (11) through which the fixed rod of the cylinder (214) passes is provided on the front and rear side walls of the silo body (1).

2. A sludge silo arch breaking device according to claim 1, characterized in that: The stirring assembly comprises a stirring shaft (21) which is passed through the silo body (1); spiral blades (22) are arranged on both sides of the outer diameter of the stirring shaft (21) located inside the silo body (1); and a cutting plate (23) is arranged on the stirring shaft (21) between the spiral blades (22).

3. A sludge silo arch breaking device according to claim 2, characterized in that: The power assembly comprises main gears (24) fixed on both sides of the stirring shaft (21), a secondary transmission member (25) being arranged on one side of the main gear (24), a motor (27) being mounted on the outer wall of the silo body (1), a main transmission member (26) being mounted on the output shaft of the motor (27), and a secondary gear (210) being fixed on the end of the support shaft (29).

4. A sludge silo arch breaking device according to claim 2, characterized in that: The spiral blades (22) on both sides rotate in opposite directions, and the stirring shaft (21) is rotatably connected to the silo body (1).

5. The sludge silo arch breaking device according to claim 3, characterized in that: The main gear (24) is meshed with the auxiliary gear (210) for rotation, and the main transmission member (26) and the auxiliary transmission member (25) are sprockets or pulleys.

6. The sludge silo arch breaking device according to claim 1, characterized in that: The sliding frame (213) is slidably connected to the silo body (1); the cylinder (214) is provided at two locations on one side; the cylinder (214) is located in the middle of the upper and lower parts of the sliding frame (213); and the length of the through groove (11) is less than half the height of the sliding frame (213).

7. The sludge silo arch breaking device according to claim 1, characterized in that: The support shaft (29) is rotatably connected to the silo body (1), and the scraper rods (215) are arranged opposite to each other in an upper and lower direction.

Citation Information

Patent Citations

  • Sludge arch breaking device

    CN219383583U