Aluminum cup collecting device for guide pin production
By adopting the design of vibration conveying and feeding trays in the guide needle production, the problems of guide needle stacking and missing items under the traditional method are solved, the stability and consistency of guide needles are achieved, and safety hazards are reduced.
Patent Information
- Application Number
- CN202420226027.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-30
AI Technical Summary
During the production process of guide needles, the traditional drop-and-timed delivery method causes the inner guide needles of the aluminum cup to stack each other, causing the guide needles to be missing, affecting consistency, and pose safety hazards.
The aluminum cup is conveyed by vibration conveying, combining the design of the feed tray and the vibration platform to avoid stacking between the guide needles and ensure the stability and consistency of the guide needles.
Through the cooperation of vibration conveying and feeding tray, the stability and consistency of the guide needle are ensured, safety hazards are reduced, and it is suitable for mass production of guide needles.
Smart Images

Figure CN222556045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide needle processing, in particular to an aluminum cup material collecting device for guide needle production. Background Art
[0002] In the process of guide needle production, it is necessary to collect the guide needles after forming. In order to cooperate with the subsequent chemical processing, aluminum cups are usually used as collection containers. Due to the high production speed of guide needles and the small unit volume, it is usually necessary to store a certain amount of guide needles in the aluminum cup before conveying and sorting. The main problem in the traditional guide needle conveying process is that due to the small volume of the guide needles, when using the falling conveyor, the aluminum cup is usually placed at the exit of the guide groove to receive it, and then pushed horizontally along the conveyor belt after a specified time. However, the use of this falling combined with timed conveying method will cause the guide needles inside the aluminum cup to stack on each other, and there will be sporadic guide needles flying from the inside of the aluminum cup, which will not only cause the missing of guide needles in the batch production process and affect the consistency, but also easily fly into the surrounding equipment to cause equipment failure, posing certain safety hazards. At the same time, the lateral conveying method is prone to positioning errors, which will further increase the difficulty of collecting the guide needles during the material cutting process and cannot meet the current production needs. Utility Model Content
[0003] The purpose of the present utility model is to provide an aluminum cup collection device for guide needle production in order to solve the above-mentioned problem, so as to solve the problem that the method used by the aluminum cups in the prior art when collecting materials easily causes the guide needles to stack on each other, and then the subsequently collected guide needles to fall out from the inside of the aluminum cups, which will not only cause the guide needles to be missing during the mass production process and affect the consistency, but also easily fly into the surrounding equipment and cause equipment failure, and there are certain technical problems of potential safety hazards. Among the many technical solutions provided by the present utility model, the preferred technical solution adopts a vibration conveying method to convey the aluminum cups. With the design of the feed tray, the stability of the aluminum cups during the conveying process can be ensured. At the same time, the conveying is combined with a vibration platform to avoid the stacking of the guide needles and affect the storage of the guide needles, thereby ensuring the consistency of the guide needles during the mass production process and the safety during the mass production. The technical effect suitable for the mass production of guide needles is described in detail below.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The utility model provides an aluminum cup material collecting device for guide pin production, comprising:
[0006] A bottom plate, wherein a material receiving bracket is provided in the middle of the bottom plate, a vibration platform is provided inside the material receiving bracket, and a vibration motor is provided inside the material receiving bracket to drive the vibration platform to work;
[0007] The feed tray and the discharge tray are symmetrically arranged on both sides of the receiving bracket;
[0008] A guide plate is provided between the feed tray and the discharge tray to limit the moving direction of the aluminum cup;
[0009] A rotating disk is arranged in the middle of the guide plate, and a positioning groove is provided on the rotating disk;
[0010] A swing motor is arranged on the bottom plate, and a lever is arranged above the swing motor to push the aluminum cup to move;
[0011] The support frame is arranged above the bottom plate, a guide groove is arranged above the support frame, a conveying groove is arranged at the bottom of the guide groove, and a conveying pipe matched with the conveying groove is arranged on the material receiving bracket.
[0012] Preferably, the conveying trough is rotatably mounted at the bottom end of the guide trough, and the angle can be adjusted according to production needs.
[0013] Preferably, a notch is provided on the top of the delivery pipe to facilitate the positioning of the delivery trough.
[0014] Preferably, guide seats are provided at both ends of the guide plate.
[0015] Preferably, a counter is provided below the guide seat.
[0016] Preferably, a base frame is provided below the bottom plate.
[0017] The beneficial effects are:
[0018] The aluminum cups are transported by vibration conveying, and the design of the feed tray can ensure the stability of the aluminum cups during transportation. At the same time, the vibration platform is used for transportation to avoid stacking of guide needles and affect their storage, thereby ensuring the consistency of guide needles during batch production and ensuring safety during batch production. It is suitable for batch production of guide needles. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a three-dimensional structure of the utility model Figure 1 ;
[0021] Figure 2 It is a three-dimensional structure of the utility model Figure 2 ;
[0022] Figure 3 It is a three-dimensional structure of the utility model Figure 3 ;
[0023] Figure 4 The utility model Figure 1 A partial enlarged view of point A in the figure.
[0024] The following are the descriptions of the reference numerals:
[0025] 1. Discharge tray; 2. Counter; 3. Material receiving bracket; 4. Conveying pipe; 5. Conveying trough; 6. Guide trough; 7. Support frame; 8. Vibration motor; 9. Bottom plate; 10. Guide seat; 11. Feed tray; 12. Bottom frame; 13. Aluminum cup; 14. Positioning groove; 15. Swing motor; 16. Rotating disk; 17. Push rod; 18. Guide plate; 19. Vibration platform. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0027] See also Figure 1-Figure 4 As shown, the utility model provides an aluminum cup material collecting device for guide needle production, comprising:
[0028] A bottom plate 9 is provided with a material receiving bracket 3 in the middle of the bottom plate 9, a vibration platform 19 is provided inside the material receiving bracket 3, a vibration motor 8 for driving the vibration platform 19 is provided inside the material receiving bracket 3, the material receiving bracket 3 is suspended and installed on the bottom plate 9, providing an installation position for other parts, the vibration motor 8 is fixedly installed in the bottom plate 9, and the front end of the vibration motor 8 is extended and installed in the guide plate 18, which is used to vibrate the material put into the aluminum cup 13, so that the guide pins inside the aluminum cup 13 can be dispersed from each other to avoid stacking and affecting the capacity;
[0029] The feed tray 11 and the discharge tray 1 are symmetrically arranged on both sides of the receiving bracket 3. Pulse electromagnets are arranged under the feed tray 11 and the discharge tray 1, which can drive the feed tray 11 and the discharge tray 1 to vibrate vertically, thereby driving the aluminum cup 13 to move on the feed tray 11 and the discharge tray 1, so as to realize the loading and unloading of the aluminum cup 13;
[0030] The guide plate 18 is disposed between the feed tray 11 and the discharge tray 1, and is used to limit the moving direction of the aluminum cup 13, so that the aluminum cup 13 can move along the guide plate 18, ensuring that the aluminum cup 13 can be introduced from the inside of the feed tray 11 into the rotating tray 16, and realizing accurate positioning of the aluminum cup 13 during the conveying process;
[0031] The rotating disk 16 is arranged in the middle of the guide plate 18. The rotating disk 16 is provided with a positioning groove 14. There are four positioning grooves 14, which are arranged in a circular array with the rotating disk 16 as the center, and the two symmetrical grooves correspond to the travel positions of the aluminum cup 13 on the guide plate 18, which can facilitate the transportation of the aluminum cup 13. The bottom plate 9 is provided with a motor to drive the rotating disk 16 to rotate, which can rotate ninety degrees at a time according to the transportation needs, so that the aluminum cup 13 at the current position can enter the next station;
[0032] The swing motor 15 is arranged on the bottom plate 9. A lever 17 for pushing the aluminum cup 13 to move is arranged above the swing motor 15. The lever 17 is arranged above the rotating disk 16, close to the conveying end of the guide plate 18. When the guide pins inside the aluminum cup 13 are stored, the swing motor 15 drives the lever 17 to push the aluminum cup 13 out of the positioning groove 14 inside the rotating disk 16 and into the rear guide plate 18, thereby realizing the running conveyance of the aluminum cup 13;
[0033] The support frame 7 is arranged above the bottom plate 9, and a guide groove 6 is arranged above the support frame 7. A conveying groove 5 is arranged at the bottom of the guide groove 6. The conveying groove 5 is rotatably installed at the bottom end of the guide groove 6, and can be adjusted in angle according to production needs to improve the adaptation effect of the lifting device, so as to meet the production needs of different types of guide needles. A conveying pipe 4 matching with the conveying groove 5 is arranged on the material receiving bracket 3. The support frame 7 is used to support the guide groove 6 and raise the feed end of the guide groove 6 so that the feed end of the guide groove 6 is located below the guide needle forming station, so that the guide needle can be formed after the guide needle is formed. Afterwards, the material is unloaded and transported under the action of its own gravity, and the conveying trough 5 is rotatably installed at the bottom of the guide groove 6. When in use, the position of the conveying tube 4 below can be matched by adjusting the angle of the rotating rod of the conveying trough 5 to ensure that the guide needle can be accurately transported into the conveying tube 4. The conveying tube 4 is located directly above the vibration platform 19, and the guide needle sent into the conveying tube 4 can be vertically positioned, so that the guide needle can accurately fall into the aluminum cup 13 below, and finally move vertically along the conveying tube 4 into the aluminum cup 13 below to realize the positioning and collection of the guide needle.
[0034] When in use, the operator installs the device below the forming station of the guide needle so that the guide groove 6 is aligned with the interface where the guide needle falls. The aluminum cups 13 are arranged from the inside of the feed tray 11 and introduced into the guide plate 18 at one time, and finally introduced into the positioning groove 14 on the rotating disk 16. At this time, the driving motor drives the rotating disk 16 to rotate, so that the aluminum cups 13 rotate with the rotating disk 16 inside the positioning groove 14, so that the aluminum cups 13 are located on the vibration platform 19 just below the conveying pipe 4, and the guide needle will slide along the guide groove 6 after the guide needle is formed, and fall into the conveying pipe 4 after being guided by the conveying groove 5. The guide pins are put into the delivery tube 4 so that the guide pins can accurately fall into the aluminum cup 13 of the vibration platform 19 on the bottom plate 9 below. At this time, the vibration motor 8 drives the vibration platform 19 to vibrate, and the guide pins inside the aluminum cup 13 are evenly dispersed to avoid accumulation. When the guide pins inside the aluminum cup 13 reach a certain amount, the rotating disk 16 will rotate ninety degrees, so that the aluminum cup 13 at the current position enters the next station. At this time, the swing motor 15 works to drive the lever 17 to rotate, thereby pushing the aluminum cup 13 inside the positioning groove 14 into the guide plate 18, and finally sending it into the discharge tray 1, that is, completing the use process of the entire device.
[0035] In another embodiment, a notch is provided at the top of the delivery tube 4 to facilitate the positioning of the delivery groove 5. The delivery groove 5 can be inserted into the notch for positioning, so as to reduce the difficulty of positioning the delivery tube 4 during installation. It can ensure that when the guide needle is guided out of the delivery groove 5, the guide needle first contacts the inner wall of the delivery tube 4, thereby preventing the guide needle from colliding and flying off during the delivery process, thereby affecting the delivery efficiency.
[0036] In another embodiment, guide seats 10 are provided at both ends of the guide plate 18. The design of the guide seats 10 can facilitate the aluminum cups 13 inside the feed tray 11 to be moved into the guide plate 18 for transportation through the positioning and guiding movement of the guide seats 10, thereby improving the movement efficiency of the aluminum cups 13.
[0037] In another embodiment, a counter 2 is provided below the guide seat 10 , and the number of the aluminum cups 13 is monitored by the counter 2 , so that production personnel can count the total production volume.
[0038] In another embodiment, a base frame 12 is provided under the bottom plate 9, and the base frame 12 is used to adjust the overall height of the equipment to facilitate operation by personnel, and can be adjusted according to the height of the conveyor belt of the production line to ensure the stability of the guide needle during the transportation process.
[0039] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An aluminum cup collecting device for guide pin production, characterized by: include: A bottom plate (9), wherein a material receiving bracket (3) is provided in the middle of the bottom plate (9), a vibration platform (19) is provided inside the material receiving bracket (3), and a vibration motor (8) for driving the vibration platform (19) is provided inside the material receiving bracket (3); The feed tray (11) and the discharge tray (1) are symmetrically arranged on both sides of the material receiving bracket (3); A guide plate (18) is arranged between the feed tray (11) and the discharge tray (1) and is used to limit the moving direction of the aluminum cup (13); A rotating disk (16) is arranged in the middle of the guide plate (18), and a positioning groove (14) is provided on the rotating disk (16); A swing motor (15) is arranged on the bottom plate (9), and a lever (17) is arranged above the swing motor (15) to push the aluminum cup (13) to move; A support frame (7) is arranged above the bottom plate (9), a guide groove (6) is arranged above the support frame (7), a conveying groove (5) is arranged at the bottom of the guide groove (6), and a conveying pipe (4) matched with the conveying groove (5) is arranged on the material receiving bracket (3).
2. The aluminum cup material collecting device for guide pin production according to claim 1 is characterized in that: The conveying trough (5) is rotatably mounted at the bottom end of the guide trough (6) and can be adjusted in angle according to production needs.
3. The aluminum cup material collecting device for guide pin production according to claim 1 is characterized in that: The top of the delivery pipe (4) is provided with a notch for facilitating the positioning of the delivery trough (5).
4. The aluminum cup collecting device for guide pin production according to claim 1 is characterized in that: Guide seats (10) are provided at both ends of the guide plate (18).
5. The aluminum cup collecting device for guide pin production according to claim 4 is characterized in that: A counter (2) is provided below the guide seat (10).
6. The aluminum cup material collecting device for guide pin production according to claim 1 is characterized in that: A bottom frame (12) is provided below the bottom plate (9).