Transverse yarn swinging device capable of reducing loss of mechanical property of fiber

By designing a transverse swing wire device including a support mechanism and multiple guide wire rollers, the fiber guide wire and tension adjustment are optimized, and the problem of loss of fiber mechanical properties is solved, achieving more stable fiber tension and higher quality fiber molding.

CN222556193UActive Publication Date: 2025-03-04ZHEJIANG HAILIDE NEW MATERIAL
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Patent Information

Application Number
CN202323605657.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-03-04
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing transverse swing wire devices lead to significant losses in the mechanical properties of the fiber during spinning, especially the impact on rigid or semi-rigid materials is more significant.

Method used

A transverse swing wire device including a support mechanism, a first directional guide roller, a second directional guide roller, a first tension adjustment guide roller and a second tension adjustment guide roller are designed. By optimizing the layout and tension adjustment structure of the guide roller, the friction between the fiber tow and the transverse swing wire device is reduced, and the tension along the fiber axial direction is stabilized.

Benefits of technology

It effectively reduces the loss of fiber mechanical properties, reduces the bending and friction of fiber tows, stabilizes the tension of fibers, and improves the molding quality of fibers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transverse yarn swinging device capable of reducing loss of mechanical properties of fibers. The transverse yarn swinging device comprises a supporting mechanism, a first directional yarn guide roller, a second directional yarn guide roller, a first tension adjusting yarn guide roller and a second tension adjusting yarn guide roller. The first fixed yarn guide roller and the second fixed yarn guide roller are matched to work, and the axis of the first fixed yarn guide roller is parallel to the axis of the second fixed yarn guide roller; the first tension adjusting godet and the second tension adjusting godet work in a matched mode, and the axis of the first tension adjusting godet is parallel to the axis of the second tension adjusting godet. The included angle between the straight line where the axis of the first fixed godet is located and the straight line where the axis of the first tension adjusting godet is located ranges from 30 degrees to 90 degrees. According to the utility model, the friction between the fiber tow and the transverse swinging device can be reduced, the stability of the axial tension along the fiber can be ensured, the bending of the fiber tow before winding can be reduced, and the damage of the structure of the transverse swinging device to the mechanical property of the fiber can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spinning equipment and relates to a transverse swinging yarn device, in particular to a transverse swinging yarn device which can reduce the loss of mechanical properties of fibers. Background Art

[0002] During the spinning and winding process, the traverse swinging device is a key component that rubs against the tow. Conventional traverse swinging devices make linear reciprocating motions in the vertical direction of the tow. If the friction between the tow and the traverse is too large, or the swing angle of the tow is too large, the mechanical properties of the tow will be greatly reduced, especially for rigid or semi-rigid materials such as aramid fiber, liquid crystal polyester fiber, poly(p-phenylene benzobisoxazole) fiber and new solvent-based regenerated cellulose fiber. Therefore, the design of the traverse swinging device seriously affects the tow forming and the mechanical properties of the tow.

[0003] Existing patents focus on improvements to the transverse swing wire device, including installation structure, service life, wire breakage, tension adjustment, wire amplitude, friction reduction, prevention of wire detachment, and synthetic fiber fineness.

[0004] For example, Chinese invention patent CN109230860A provides a new rabbit head device for a wire collecting machine for improving the width of carbon fiber tows. By innovatively modifying the rabbit head wire guide roller and increasing the width of the carbon fiber product tow, it eliminates factors such as passive twisting due to equipment reasons in the production process, but does not pay attention to damage to the mechanical properties of the tow.

[0005] Chinese utility model patent CN205634463U sets a first wire guide device and a second wire guide device structure, which can reduce the tensile force of the elastic fiber during the winding process, which is beneficial to improving the winding quality of the elastic fiber and ensuring the stability of the fiber, but does not pay attention to the impact on the mechanical properties of the yarn bundle.

[0006] Chinese utility model patent CN217263821 U provides a device for enhancing the yarn spreading of a large-tow carbon fiber winder, which effectively solves the problems of uneven spreading and shrinkage of large-tow carbon fiber winding, and has certain guiding significance for the production and winding of large-tow carbon fiber.

[0007] Chinese utility model patent CN210163578U discloses a traverse guide for a false twist texturing machine, including a tension adjustment plate, a transmission shaft at both ends of which is provided, a plurality of annular guide rings are provided on the transmission shaft, the surface of the guide ring is a threaded ring arranged along its axial direction, and a limit seat is provided on both sides of the guide ring, and the guide ring can extend into the inner side of the limit seat. The utility model discloses a traverse guide for a false twist texturing machine, wherein a plurality of threaded rings arranged along its axial direction are provided on the surface of the guide ring, so that the untwisted yarn can pass through the guide ring better, and by providing a magnetic ring 1 at both ends of the guide ring, and a magnetic ring 2 having the same magnetic properties as the magnet 1 is provided on the outer side of the limit seat, so that the oblique downward force generated by the untwisted yarn on the guide ring during the left and right deviation process will drive the guide ring to move slightly in the horizontal direction, reduce the mutual friction or extrusion with the guide ring, avoid the fluffy or deformation phenomenon of the spinning yarn, and improve the spinning quality.

[0008] Chinese utility model patent CN204939682U relates to a production system of thick denier spandex yarn, and in particular to a spandex thick denier yarn guiding system with a constant wire guiding distance; it mainly solves the technical problem that when the winding machine traverses the wire guide and clamps the thick denier yarn to move back and forth laterally, due to the large inertia of the wire, the thick denier yarn swings too much, which easily causes the wires of adjacent winding heads to be entangled and rub against each other, causing winding breakage, spider web yarn, etc. The utility model includes a second wire guide roller, a finger-shaped wire guide is provided below the second wire guide roller, the finger-shaped wire guide is connected to the winding machine beam through an adjusting slide rod, a traverse wire guide is provided inside the winding machine beam, a friction roller is provided at one end of the traverse wire guide, and a winding roller is provided on one side of the friction roller.

[0009] Chinese utility model patent CN203034163U relates to a novel polyimide fiber winding machine, including a frame and a lifting platform arranged in the frame, a tension wire guide roller, a friction roller and a winding roller are arranged in front of the frame, the friction roller is connected to the lifting platform, a driving mechanism of the friction roller is arranged on the lifting platform, the tension wire guide roller is arranged on the frame above the friction roller, the winding roller is arranged on the frame just below the friction forming roller, the friction roller is a friction forming roller, and a forming groove is arranged on the roller surface of the friction forming roller. The conventional winding machine's traverse wire guide is no longer used, and the friction roller is changed to a friction forming roller to realize the forming of the wire roll. The friction forming roller is a forming roller with a groove instead of the original smooth roller. The shape of the groove is the same as the forming of the wire roll. Since the rotation direction of the friction forming roller is the movement direction of the wire bundle, the friction forming roller drives the wire bundle to move horizontally while rotating. The friction between the wire bundle and the friction forming roller is very small, and no hairy wires and broken wires are generated, so that the wire roll is well formed and easy to unwind.

[0010] However, the above improvements still cannot overcome the problem that the strength and elongation at break of the fiber are greatly damaged. When using the traditional rabbit head guide wire, the friction between the fiber and the rabbit head is large, the tension along the fiber axis is unstable during the reciprocating wire collection process of the rabbit head, and the fiber has a small angle bend, so the strength and elongation at break of the fiber are greatly damaged.

[0011] In view of this, there is an urgent need to design a new traverse-motion swing wire device to overcome at least part of the above-mentioned defects of the existing traverse-motion swing wire device. Utility Model Content

[0012] The utility model provides a transverse swing wire device which can reduce the loss of mechanical properties of fibers, reduce the friction between the fiber bundle and the transverse swing wire device, ensure the stability of the axial tension of the fibers, reduce the bending of the fiber bundle before winding, and reduce the damage of the transverse swing wire device structure itself to the mechanical properties of the fibers.

[0013] In order to solve the above technical problems, according to one aspect of the utility model, the following technical solution is adopted:

[0014] A traverse swinging wire device capable of reducing the loss of mechanical properties of fibers, the traverse swinging wire device comprising: a support mechanism, a first directional wire guide roller, a second directional wire guide roller, a first tension-adjusting wire guide roller, and a second tension-adjusting wire guide roller;

[0015] The first directional guide roller, the second directional guide roller, the first tension-adjusting guide roller, and the second tension-adjusting guide roller are movably arranged through the supporting mechanism;

[0016] The first directional guide roller, the second directional guide roller, and the first tension-adjusting guide roller are cylindrical, and the second tension-adjusting guide roller includes at least one tension-adjusting unit;

[0017] The radial cross-section of the middle region of each tension adjustment unit is larger than the radial cross-section of the two end regions, and the cross-section gradually decreases from the middle to the end;

[0018] The first directional wire guide roller is arranged close to the second directional wire guide roller and can work in coordination with the first directional wire guide roller; the axis of the first directional wire guide roller is parallel to the axis of the second directional wire guide roller;

[0019] The first tension-adjusting wire guide roller is arranged close to the second tension-adjusting wire guide roller and can work in coordination with the first tension-adjusting wire guide roller; the axis of the first tension-adjusting wire guide roller is parallel to the axis of the second tension-adjusting wire guide roller;

[0020] The angle between the straight line where the axis of the first directional guide roller is located and the straight line where the axis of the first tension-adjusting guide roller is located is 30° to 90°.

[0021] As an embodiment of the utility model, the axis of the first directional wire guide roller and the axis of the second directional wire guide roller form plane a, and the axis of the first tension adjustment wire guide roller and the axis of the second tension adjustment wire guide roller form plane b; plane a and plane b form an angle of 120° to 150°.

[0022] As an implementation manner of the present utility model, the plane a and the plane b form an angle of 135°.

[0023] As an embodiment of the utility model, the supporting mechanism includes a first supporting surface and a second supporting surface; the first directional wire guide roller and the second directional wire guide roller are movably arranged on the first supporting surface, and the first tension adjustment wire guide roller and the second tension adjustment wire guide roller are movably arranged on the second supporting surface.

[0024] As an implementation manner of the utility model, the first supporting surface is perpendicular to the second supporting surface.

[0025] As an implementation manner of the utility model, the support mechanism further includes a base, the second support surface is arranged on the base, and the first support surface is arranged based on the second support surface.

[0026] As an implementation mode of the present utility model, the angle between the straight line where the axis of the first directional guide roller is located and the straight line where the axis of the first tension-adjusting guide roller is located is 90°.

[0027] As an implementation manner of the utility model, the first directional wire guide roller and the second directional wire guide roller have the same height; the second tension-adjusting wire guide roller is arranged obliquely below the first tension-adjusting wire guide roller.

[0028] As an implementation manner of the utility model, the first tension-adjusting guide roller is arranged below the first directional guide roller.

[0029] As an embodiment of the utility model, the distance between the first directional wire guide roller and the second directional wire guide roller is L1, the distance between the first tension adjustment wire guide roller and the second tension adjustment wire guide roller is L2, and the distance between the first tension adjustment wire guide roller and the first directional wire guide roller is L3; L1<L2<L3.

[0030] The beneficial effects of the utility model are as follows: the transverse swing wire device proposed in the utility model can reduce the loss of fiber mechanical properties, reduce the friction between the fiber bundle and the transverse swing wire device, ensure the stability of the axial tension along the fiber, and at the same time reduce the bending of the fiber bundle before winding, reducing the damage of the transverse swing wire device structure itself to the fiber mechanical properties. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1It is a schematic diagram of the structure of a transverse swing wire device in one embodiment of the utility model. DETAILED DESCRIPTION

[0032] The preferred embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0033] In order to further understand the present invention, preferred embodiments of the present invention are described below in conjunction with examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the claims of the present invention.

[0034] The description in this section is only for several typical embodiments, and the present invention is not limited to the scope of the embodiments. The same or similar prior art means and some technical features in the embodiments are mutually replaced and are also within the scope of the present invention.

[0035] The term “connection” in the specification includes both direct connection and indirect connection.

[0036] The utility model discloses a traverse swinging wire device which can reduce the loss of mechanical properties of fibers. Figure 1 This is a schematic diagram of the structure of the traverse swing wire device in one embodiment of the utility model; please refer to Figure 1 The transverse swing wire device includes: a supporting mechanism 1, a first directional wire guide roller 2, a second directional wire guide roller 3, a first tension-adjusting wire guide roller 4, and a second tension-adjusting wire guide roller 5; the first directional wire guide roller 2, the second directional wire guide roller 3, the first tension-adjusting wire guide roller 4, and the second tension-adjusting wire guide roller 5 are arranged through the supporting mechanism 1.

[0037] The first directional wire guide roller 2, the second directional wire guide roller 3, and the first tension adjustment wire guide roller 4 are cylindrical, and the second tension adjustment wire guide roller 5 includes at least one tension adjustment unit (such as only one, or two or more); the radial cross-section of the middle area of ​​the tension adjustment unit is larger than the radial cross-section of the two end areas, and the cross-section gradually decreases from the middle to the end.

[0038] The first directional guide roller 2 is arranged close to the second directional guide roller 3 and can work in coordination; the axis of the first directional guide roller 2 is parallel to the axis of the second directional guide roller 3; the first tension adjustment guide roller 4 is arranged close to the second tension adjustment guide roller 5 and can work in coordination; the axis of the first tension adjustment guide roller 4 is parallel to the axis of the second tension adjustment guide roller 5. The angle between the straight line where the axis of the first directional guide roller 2 is located and the straight line where the axis of the first tension adjustment guide roller 4 is located is 30° to 90°.

[0039] In one embodiment of the utility model, the axis of the first directional guide roller 2 and the axis of the second directional guide roller 3 form a plane a, and the axis of the first tension adjustment guide roller 4 and the axis of the second tension adjustment guide roller 5 form a plane b; plane a and plane b form an angle of 120° to 150°. In one embodiment, plane a and plane b form an angle of 135°.

[0040] The support mechanism 1 may include a first support surface 11 and a second support surface 12; the first directional guide roller 2 and the second directional guide roller 3 are arranged on the first support surface 11, and the first tension adjustment guide roller 4 and the second tension adjustment guide roller 5 are fixed to the second support surface 12. The first support surface 11 and the second support surface 12 may be perpendicular. The support mechanism 1 may further include a base 13, the second support surface 12 is arranged on the base 13, and the first support surface 11 is arranged based on the second support surface 12.

[0041] The heights of the first directional guide roller 2 and the second directional guide roller 3 can be set to be the same; the second tension adjustment guide roller 5 is placed obliquely below the first tension adjustment guide roller 4. The first tension adjustment guide roller 4 is arranged below the second directional guide roller 3; the distance between them can be set as needed.

[0042] The distance between the first directional wire guide roller 2 and the second directional wire guide roller 3 (which can be the distance between the closest points) is L1, the distance between the first tension adjustment wire guide roller 4 and the second tension adjustment wire guide roller 5 (which can be the distance between the closest points) is L2, and the distance between the first tension adjustment wire guide roller 4 and the first directional wire guide roller 2 (which can be the distance between the closest points) is L3; in one embodiment, L1<L2<L3.

[0043] The angle between the straight line where the axis of the first directional guide roller 2 is located and the straight line where the axis of the first tension-adjusting guide roller 4 is located is 90°.

[0044]

[0045] Table 1 Changes in mechanical properties of fibers using the utility model patented transverse swinging wire device

[0046]

[0047] Table 2 Changes in mechanical properties of fibers using ordinary rabbit heads

[0048] The traverse swinging device is connected to the reciprocating traverse device of the winding machine through a support. The traverse device of the winding machine reciprocates, driving the traverse swinging device to reciprocate, ensuring that the fiber is wound onto the bobbin according to a certain trajectory.

[0049] When in use, the dried regenerated cellulose filaments pass between the first directional guide roller 2 and the second directional guide roller 3, and then pass through the first tension-adjusting guide roller 4 and the second tension-adjusting guide roller 5 in sequence to complete winding.

[0050] When using the transverse swing wire device of one embodiment of the utility model, the wire guide roller can rotate freely with the fiber, reducing the friction between the fiber and the wire guide roller; the use of the arc-shaped wire guide roller reduces the tension fluctuation along the fiber axis during the reciprocating wire collection process; at the same time, the fiber has a small degree of bending when passing through the transverse swing wire device, ultimately reducing the damage to the mechanical properties of the fiber.

[0051] To sum up, the transverse swing wire device proposed in the utility model can reduce the loss of fiber mechanical properties, reduce the friction between the fiber bundle and the transverse swing wire device, ensure the stability of the axial tension along the fiber, and at the same time reduce the bending of the fiber bundle before winding, reducing the damage of the transverse swing wire device structure itself to the fiber mechanical properties.

[0052] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0053] The description and application of the utility model here are illustrative, and it is not intended to limit the scope of the utility model to the above-mentioned embodiments. The effects or advantages involved in the embodiments may not be embodied in the embodiments due to interference from various factors, and the description of the effects or advantages is not used to limit the embodiments. The deformation and changes of the embodiments disclosed here are possible, and the replacement of the embodiments and the various equivalent components are well known to those of ordinary skill in the art. It should be clear to those skilled in the art that the utility model can be implemented in other forms, structures, arrangements, proportions, and with other components, materials and parts without departing from the spirit or essential features of the utility model. Other deformations and changes can be made to the embodiments disclosed here without departing from the scope and spirit of the utility model.

Claims

1. A traverse swinging device capable of reducing the loss of mechanical properties of fibers, characterized in that: The traverse swing wire device comprises: a support mechanism, a first directional wire guide roller, a second directional wire guide roller, a first tension-adjusting wire guide roller, and a second tension-adjusting wire guide roller; The first directional guide roller, the second directional guide roller, the first tension-adjusting guide roller, and the second tension-adjusting guide roller are movably arranged through the supporting mechanism; The first directional guide roller, the second directional guide roller, and the first tension-adjusting guide roller are cylindrical, and the second tension-adjusting guide roller includes at least one tension-adjusting unit; The radial cross-section of the middle region of each tension adjustment unit is larger than the radial cross-section of the two end regions, and the cross-section gradually decreases from the middle to the end; The first directional wire guide roller is arranged close to the second directional wire guide roller and can work in coordination with the first directional wire guide roller; the axis of the first directional wire guide roller is parallel to the axis of the second directional wire guide roller; The first tension-adjusting wire guide roller is arranged close to the second tension-adjusting wire guide roller and can work in coordination with the first tension-adjusting wire guide roller; the axis of the first tension-adjusting wire guide roller is parallel to the axis of the second tension-adjusting wire guide roller; The angle between the straight line where the axis of the first directional guide roller is located and the straight line where the axis of the first tension-adjusting guide roller is located is 30° to 90°.

2. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 1, characterized in that: The axes of the first directional guide roller and the second directional guide roller form plane a, and the axes of the first tension adjustment guide roller and the second tension adjustment guide roller form plane b; plane a and plane b form an angle of 120° to 150°.

3. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 2, characterized in that: The plane a and the plane b form an angle of 135°.

4. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 1, characterized in that: The support mechanism includes a first support surface and a second support surface; the first directional wire guide roller and the second directional wire guide roller are movably arranged on the first support surface, and the first tension adjustment wire guide roller and the second tension adjustment wire guide roller are movably arranged on the second support surface.

5. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 4, characterized in that: The first supporting surface is perpendicular to the second supporting surface.

6. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 4, characterized in that: The supporting mechanism further includes a base, the second supporting surface is arranged on the base, and the first supporting surface is arranged based on the second supporting surface.

7. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 1, characterized in that: The angle between the straight line where the axis of the first directional guide roller is located and the straight line where the axis of the first tension-adjusting guide roller is located is 90°.

8. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 1, characterized in that: The first directional wire guide roller and the second directional wire guide roller have the same height; the second tension-adjusting wire guide roller is arranged obliquely below the first tension-adjusting wire guide roller.

9. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 8, characterized in that: The first tension-adjusting guide roller is arranged below the first directional guide roller.

10. The traverse swinging device capable of reducing the loss of mechanical properties of fibers according to claim 1, characterized in that: The distance between the first directional guide roller and the second directional guide roller is L1, the distance between the first tension-adjusting guide roller and the second tension-adjusting guide roller is L2, and the distance between the first tension-adjusting guide roller and the first directional guide roller is L3; L1<L2<L3.

Citation Information

Patent Citations

  • Improved tow sprayer device which is used for improving unfolding width of carbon fiber tows and arranged on fiber recovery machine

    CN109230860A

  • Novel polyimide fiber coiler

    CN203034163U

  • Thick dawn silk seal wire system of spandex of invariable seal wire distance

    CN204939682U

  • Flexible fiber winder

    CN205634463U

  • Traverse yarn guide of false twist texturing machine

    CN210163578U