Deviation rectifying mechanism and winding machine comprising same

Abstract

The utility model relates to a deviation rectifying mechanism and a winding machine comprising the same, the deviation rectifying mechanism comprises a frame, and the deviation rectifying mechanism comprises a winding assembly and an adjusting assembly; the winding assembly comprises a first wire spool and a second wire spool, the adjusting assembly comprises a sensor and a first motor, and the sensor is matched with the second wire spool and the first motor to achieve horizontal displacement of the first wire spool so as to rectify deviation. By arranging the sensor, the high-precision measuring capacity is achieved, high-precision displacement, speed and position measurement can be achieved, accurate data support is provided for deviation correction operation of the winding machine, stable operation can be achieved in the long-time working environment, the frequency of maintenance and replacement is reduced, and the use cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of industrial equipment, in particular to a deviation correction mechanism and a winding machine comprising the mechanism. Background Art

[0002] The winding machine's deviation correction mechanism is a device used to adjust the position deviation of the coil during the winding process. The winding machine's deviation correction mechanism is an important part of the winding machine and is of great significance for improving product quality and production efficiency. Its main purpose is to ensure that the coil maintains the correct position and direction during the winding process, and through calculation and analysis, determine the position and angle that need to be adjusted, adjust the position and angle of the coil, thereby realizing the deviation correction function, thereby improving product quality and production efficiency.

[0003] In practical applications, the winding machine's deviation correction mechanism can significantly improve the winding accuracy and consistency of the coil, reduce the defective rate, and reduce production costs. However, its accuracy may be affected by the mechanical structure, sensor performance, and control system. In some winding tasks with high precision requirements, it may be difficult to achieve the ideal winding effect; traditional complex mechanical systems may require more frequent maintenance and repairs, increasing operating costs. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a correction mechanism and a winding machine including the mechanism to solve one or more problems in the prior art.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] A deviation correction mechanism comprises a frame, wherein the deviation correction mechanism comprises a winding assembly and an adjustment assembly; the winding assembly comprises a first winding drum and a second winding drum, and the adjustment assembly comprises a sensor and a first motor, wherein the sensor cooperates with the second winding drum and the first motor to achieve horizontal displacement of the first winding drum and thus deviation correction.

[0007] Furthermore, the frame is provided with a first support, the first support is fixedly connected to a track, and the slider is slidably provided on the track.

[0008] Furthermore, the first motor is arranged on the first support, the first shaft is movably matched with the first motor, the connecting member is fixedly connected to the first shaft, one end of the connecting member is connected to the second support, and a conversion member is also arranged between the slider and the second support.

[0009] Furthermore, one end of the second shaft is connected to the first winding drum, the other end of the second shaft is connected to the second motor, and the second motor is connected to the second support.

[0010] Furthermore, the frame is provided with a fixed block, one end of the third axis and the fourth axis is matched with the fixed block, and the other end of the third axis and the fourth axis is connected to the first limiting plate; the second winding drum is slidably provided on the third axis and the fourth axis.

[0011] Furthermore, the third axis and the fourth axis are also connected to a second limit plate, one end of the second limit plate is fixed to the fixed block, and the other end of the second limit plate is connected to the sensor.

[0012] Furthermore, the third shaft is also provided with at least one limiting ring, and the second winding drum is provided between the limiting ring and the second limiting plate.

[0013] Furthermore, one end of the sensor is connected to the second winding reel through a wiring harness.

[0014] Furthermore, a fifth axis is arranged between the first limiting plate and the second limiting plate.

[0015] A wire winding machine, the above-mentioned deviation correction mechanism is a component of the wire winding machine, and the deviation correction mechanism cooperates with a tensioning mechanism, an adjusting mechanism and a wire pressing mechanism to realize the winding of the wire.

[0016] Compared with the prior art, the beneficial technical effects of the utility model are as follows: by setting up sensors, it has high-precision measurement capabilities, can achieve high-precision displacement, speed and position measurement, and provide accurate data support for the winding machine's deviation correction operation. It can operate stably in a long-term working environment, reduce the frequency of maintenance and replacement, and reduce the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A structural schematic diagram of a deviation correction mechanism and a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0018] Figure 2 A partial structural schematic diagram of a deviation correction mechanism and a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0019] Figure 3 A schematic structural diagram of a deviation correction mechanism according to an embodiment of the utility model and a third axis of a winding machine including the mechanism is shown.

[0020] Figure 4 A schematic structural diagram of a deviation correction mechanism and a fixing block of a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0021] Figure 5 A schematic structural diagram of a deviation correction mechanism and a second winding drum of a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0022] Figure 6The present invention shows a structural schematic diagram of a deviation correction mechanism and a shaft splitter of a winding machine including the mechanism according to an embodiment of the present invention.

[0023] Figure 7 A structural schematic diagram of a deviation correction mechanism and a clamping part of a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0024] Figure 8 A structural schematic diagram of a deviation correction mechanism and a first limit plate of a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0025] Fig. 9 A structural schematic diagram of a deviation-correcting mechanism according to an embodiment of the utility model and a third limit plate of a winding machine including the mechanism is shown.

[0026] Fig.10 A schematic structural diagram of a deviation correction mechanism and a shaft cover of a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0027] Fig.11 A partial enlarged view of a deviation correction mechanism and a winding machine including the mechanism according to an embodiment of the utility model is shown.

[0028] Markings in the accompanying drawings: 1. winding assembly; 101. first winding drum; 102. second winding drum; 10201. splitter; 102011. ninth hole; 102012. tenth hole; 10202. clamping piece; 102021. eleventh hole; 10203. winding part; 2. adjustment assembly; 201. sensor; 202. first motor; 203. second motor; 204. track; 205. slider; 3. frame; 4. first support; 5. first shaft; 6. connecting piece ;7. Second support;8. Second axis;9. Fixed block;901. First hole;902. First recessed portion;903. Second hole;10. Third axis;1001. Axis hole;11. Fourth axis;12. First limiting plate;1201. Third hole;1202. Fourth hole;1203. Fifth hole;13. Second limiting plate;1301. Sixth hole;1302. Seventh hole;1303. Eighth hole;14. Limiting ring;15. Fifth axis;16. Adapter;17. Axle cover. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the following is a further detailed description of a correction mechanism and a winding machine including the mechanism proposed in the utility model in combination with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the utility model will be clearer. It should be noted that the accompanying drawings adopt a very simplified form and all use non-precise proportions. The terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, rather than indicating or implying that the correction mechanism and the winding machine or component including the mechanism must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model, but only to facilitate and clearly assist in explaining the purpose of the implementation method of the utility model. In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, please refer to the accompanying drawings.

[0030] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions for the implementation of the utility model, so they have no substantive technical significance. Any modification of the structure, change in the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model.

[0031] The following describes a correction mechanism and the specific structure of a winding machine including the mechanism:

[0032] See also Figure 1 The deflection correction mechanism of this embodiment includes a frame 3, a part of which is arranged on the frame 3, and the deflection correction mechanism cooperates with a tensioning mechanism, an adjusting mechanism, and a wire pressing mechanism to realize the winding of the cable. The deflection correction mechanism includes a winding assembly 1 and an adjustment assembly 2, and the winding assembly 1 includes a first winding drum 101 and a second winding drum 102, and the wire is wound to the second winding drum 102 through the first winding drum 101. The adjustment assembly 2 includes a sensor 201 and a first motor 202, and the sensor 201 is preferably a draw wire encoder, and one end of the sensor 201 is connected to the second winding drum 102 through a wiring harness, and the sensor 201 cooperates with the second winding drum 102 and the first motor 202 to realize the horizontal displacement of the first winding drum 101 and then deflection correction.

[0033] Please continue reading Figures 1 to 11The frame 3 is provided with a first support 4 , and the upper surface of the first support 4 is fixedly connected to two rails 204 , and sliders 205 are slidably arranged on the rails 204 . Preferably, two sliders 205 are arranged on each rail 204 .

[0034] Furthermore, the first motor 202 is arranged at an end of the first support 4 away from the first winding reel 101, and the first motor 202 is connected to the first shaft 5 at an end close to the first winding reel 101. The connecting member 6 is slidably arranged on the first shaft 5, and the upper end of the connecting member 6 is connected to the second support 7. An adapter 16 is also arranged between the slider 205 and the second support 7. By arranging the adapter 16, the movement of the object supported by the second support 7 is evenly distributed to the slider 205, thereby improving the movement stability and being able to finely control the movement distance.

[0035] Furthermore, the second motor 203 is disposed at one end of the second support 7 away from the first winding drum 101. One end of the second shaft 8 is connected to the first winding drum 101, and the other end of the second shaft 8 is connected to the second motor 203, and the second motor 203 is used to control the rotation of the first winding drum 101.

[0036] Further, the frame 3 is provided with a fixing block 9, and the fixing block 9 includes a first hole 901, a first recessed portion 902, and a second hole 903. Preferably, four first holes 901 are provided to fix the fixing block 9 on the frame 3, two first recessed portions 902 are provided, and each of the first recessed portions 902 is provided with a second hole 903. The third shaft 10 and the fourth shaft 11 are respectively matched with the first recessed portions 902 at one end away from the first winding disk 101, and the other ends of the third shaft 10 and the fourth shaft 11 are connected to the first limiting plate 12. Axial holes 1001 are provided at both ends of the third axis 10. Preferably, the third axis 10 is the same as the fourth axis 11. A second limiting plate 13 is also provided on the third axis 10 and the fourth axis 11. The second limiting plate 13 includes a sixth hole 1301, a seventh hole 1302 and an eighth hole 1303. The third axis 10 and the fourth axis 11 are respectively matched with the second limiting plate 13 through the sixth hole 1301. The sensor 201 is fixedly connected to the second limiting plate 13 through the seventh hole 1302. The eighth hole 1303 has the same aperture as the second hole 903.

[0037] Furthermore, a fifth axis 15 is disposed between the first limiting plate 12 and the second limiting plate 13. Preferably, the fifth axis 15 is the same as the third axis 10 and the fourth axis 11.

[0038] Furthermore, the first limiting plate 12 defines a third hole 1201, a fourth hole 1202 and a fifth hole 1203. Preferably, the third hole 1201, the fourth hole 1202 and the fifth hole 1203 are equal in size to the second hole 903 and the eighth hole 1303. The shaft cover 17 is respectively matched with the second hole 903, the third hole 1201, the fourth hole 1202, the fifth hole 1203, the eighth hole 1303 and the shaft hole 1001 to fix the third shaft 10, the fourth shaft 11 and the fifth shaft 15.

[0039] Furthermore, the third shaft 10 is further provided with at least one limiting ring 14. Preferably, three limiting rings 14 are provided in this embodiment, and the limiting rings 14 are respectively provided adjacent to the two sides of the second limiting plate 13 to fix the position of the second limiting plate 13. Another limiting ring 14 is further provided between the second limiting plate 13 and the second winding drum 102 to limit the deviation correction displacement of the second winding drum 102.

[0040] Further, the second winding drum 102 is slidably arranged on the third shaft 10 and the fourth shaft 11. The second winding drum 102 includes a shaft splitter 10201, a clamping member 10202 and a winding portion 10203, wherein the clamping member 10202 is arranged inside the winding portion 10203, the clamping member 10202 is provided with an eleventh hole 102021, the shaft splitter 10201 is arranged in the eleventh hole 102021, the shaft splitter 10201 is provided with a ninth hole 102011 and a tenth hole 102012, and the third shaft 10 and the fourth shaft 11 are matched with the second winding drum 102 through the ninth hole 102011 and the tenth hole 102012.

[0041] The specific working process of a deviation correction mechanism and a winding machine including the mechanism described in an embodiment of the utility model is described as follows:

[0042] When the winding machine is running, the wire is wound onto the second winding drum 102 through the first winding drum 101. The second winding drum 102 will deviate during the winding process. The sensor 201 obtains the offset data of the second winding drum 102 through the pull rope and feeds it back to the first motor 202. The first motor 202 drives the first shaft 5 to move and drives the first winding drum 101 to move to correct the offset of the second winding drum 102 relative to the first winding drum 101.

[0043] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0044] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A deviation correction mechanism, comprising a frame, characterized in that: The correction mechanism includes a winding assembly and an adjustment assembly; the winding assembly includes a first winding drum and a second winding drum, and the adjustment assembly includes a sensor and a first motor. The sensor cooperates with the second winding drum and the first motor to achieve horizontal displacement of the first winding drum and thus correction.

2. A deviation correction mechanism according to claim 1, characterized in that: The frame is provided with a first support, the first support is fixedly connected to a track, and the slider is slidably arranged on the track.

3. A deviation correction mechanism according to claim 2, characterized in that: The first motor is arranged on the first support, the first shaft is movably matched with the first motor, the connecting member is fixedly connected to the first shaft, one end of the connecting member is connected to the second support, and a conversion member is also arranged between the slider and the second support.

4. A deviation correction mechanism as claimed in claim 3, characterized in that: One end of the second shaft is connected to the first winding drum, the other end of the second shaft is connected to the second motor, and the second motor is connected to the second support.

5. A deviation correction mechanism according to claim 1, characterized in that: The frame is provided with a fixed block, one end of the third shaft and the fourth shaft is matched with the fixed block, and the other end of the third shaft and the fourth shaft is connected to the first limiting plate; the second winding drum is slidably arranged on the third shaft and the fourth shaft.

6. A deviation correction mechanism according to claim 5, characterized in that: The third shaft and the fourth shaft are also connected to a second limit plate, one end of the second limit plate is fixed to the fixed block, and the other end of the second limit plate is connected to the sensor.

7. A deviation correction mechanism according to claim 6, characterized in that: The third shaft is further provided with at least one limiting ring, and the second winding drum is provided between the limiting ring and the second limiting plate.

8. A deviation correction mechanism according to claim 7, characterized in that: One end of the sensor is connected to the second winding drum through a wiring harness.

9. A deviation correction mechanism according to claim 8, characterized in that: A fifth shaft is also arranged between the first limiting plate and the second limiting plate.

10. A wire winding machine, comprising a deviation correction mechanism as claimed in any one of claims 1 to 9, wherein the deviation correction mechanism cooperates with a tensioning mechanism, an adjusting mechanism and a wire pressing mechanism to realize the winding of the wire.

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