Filter plate lifting device
By designing a filter plate lifting device for filter presses, the replacement efficiency and safety risks caused by the lack of special lifting devices in the prior art are solved, and the safe and stable lifting and precise installation of the filter plate are achieved, and the replacement efficiency and installation quality are improved.
Patent Information
- Application Number
- CN202420246431.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-31
AI Technical Summary
In the prior art, the filter plate replacement lacks a special lifting device for filter presses, resulting in low replacement efficiency and problems such as slipping and safety risks of filter plates.
A filter plate lifting device is designed, including a main beam, a filter plate frame and a fixing rod. The filter plate frame is connected to the main beam. The fixing rod is detachably connected to the main body of the filter plate frame. The hanging ears are arranged on the fixing rod. The stability of the fixing rod is ensured through the locking pin and the limiting portion to achieve accurate lifting and installation of the filter plate.
Through this device, the filter plate is safe, stable lifting and precise installation, which improves replacement efficiency, reduces personal safety risks, and improves the quality and efficiency of filter plate installation.
Smart Images

Figure CN222556305U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transfer devices, in particular to a filter plate lifting device. Background Art
[0002] The filter press uses a special filter medium to apply a certain pressure to the object, so that the liquid can be dialyzed out. It is a mechanical device that is commonly used for solid-liquid separation. The filter press consists of a frame, filter plates, filter cloth, a clamping mechanism, a hydraulic system and an electronic control system. When working, the clamping device pushes the push plate to press the filter plate and filter cloth between the head and tail plates, so that a filter chamber is formed between the pressed filter plate and the filter cloth. The material pressed by the material pump enters each filter chamber from the feed hole of the tail plate. The solid particles are trapped in the filter chamber and form a filter cake. The liquid passes through the filter cake and the filter cloth and is discharged from the machine through the liquid outlet.
[0003] Most coal preparation plant filter presses can be installed with about 80 filter plates. The filter plates need to be replaced and maintained regularly, and they are installed and removed by lifting with a workshop crane. The replacement and installation of filter plates is an important lifting operation process. The filter plates of new coal mine filter presses are large in size, with a size of 2000×2000mm. During the replacement process, the traditional process often uses lifting belts for lifting. This lifting method is prone to slipping, causing personal injury and filter plate slippage, damaging the filter plate and filter press. During the lifting process, the lifting operator is prone to shaking and slipping due to the lack of a special filter plate replacement device, which poses a relatively large risk to personal safety. At the same time, during the installation of the filter plate, it is difficult to control the landing point and the installation quality is poor. In addition, the existing filter plate replacement device can only lift one filter plate at a time, and the work efficiency is low.
[0004] Therefore, the prior art needs to be further developed. Utility Model Content
[0005] The utility model aims to overcome the above technical deficiencies and provide a filter plate lifting device to solve the technical problem in the related art that there is no dedicated lifting device for replacing filter plates in the filter press, resulting in low replacement efficiency.
[0006] In order to achieve the above technical objectives, the utility model adopts the following technical solutions: a filter plate lifting device is provided for lifting the filter plate, the filter plate includes a hanging ear, the filter plate lifting device includes: a main beam; a filter plate frame, the filter plate frame is connected to the main beam, the filter plate frame includes a filter plate frame body and a fixing rod detachably connected to the filter plate frame body, the filter plate frame body includes a first mounting hole and a second mounting hole arranged oppositely, the fixing rod is penetrated in the first mounting hole and the second mounting hole, and a hanging ear is penetrated on the fixing rod, and the hanging ear is located between the first mounting hole and the second mounting hole.
[0007] Furthermore, the filter plate frame body includes: a first connecting plate, the first connecting plate is connected to the main beam; a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are arranged at intervals, the first connecting rod and the second connecting rod are respectively connected to the first connecting plate, the first connecting rod is provided with a first mounting hole, and the second connecting rod is provided with a second mounting hole; wherein the fixing rod, the first connecting plate, the first connecting rod and the second connecting rod together enclose an avoidance space for avoiding the hanging ear.
[0008] Furthermore, the filter plate lifting device includes a locking pin, the fixing rod includes a locking hole, and the locking pin is inserted into the locking hole.
[0009] Furthermore, the fixing rod comprises a limiting portion, which is protruding from the fixing rod. The limiting portion and the locking hole are respectively located at two ends of the fixing rod to prevent the fixing rod from falling off.
[0010] Furthermore, the filter plate lifting device also includes a locking chain and a chain hole connected to the locking chain, the chain hole is located on the second connecting rod and is spaced apart from the second mounting hole, and both ends of the locking chain are respectively connected to the chain hole and the locking pin.
[0011] Furthermore, the main beam includes a lifting hole, a first U-shaped ring is passed through the lifting hole, and the lifting hole is connected to the lifting equipment.
[0012] Furthermore, the filter plate lifting device includes a shoulder assembly, which is respectively connected to the main beam and the filter plate frame, the extension direction of the shoulder assembly is perpendicular to the main beam, and the length of the shoulder assembly can be adjusted.
[0013] Furthermore, the shoulder lifting assembly includes a shoulder lifting body and a shoulder lifting chain, one end of the shoulder lifting body is connected to the main beam, and the other end of the shoulder lifting body is connected to the shoulder lifting chain; the first connecting plate includes a connecting hole, and the shoulder lifting chain is connected to the connecting hole.
[0014] Furthermore, the shoulder-supporting body includes: a hollow cavity; and reinforcing ribs, which are respectively connected to the shoulder-supporting body and the main beam.
[0015] Furthermore, the filter plate frame and the shoulder assembly each include two, and the two shoulder assemblies are respectively located at two ends of the main beam.
[0016] Beneficial effects:
[0017] By setting up a filter plate rack, the fixing rod is detachably connected to the main body of the filter plate rack. When the fixing rod is removed, the hanging ear of the filter plate is passed through the fixing rod, and then re-passed through the first mounting hole and the second mounting hole to complete the installation of the filter plate and the filter plate lifting device. The fixing rod is passed through the first mounting hole and the second mounting hole to prevent the fixing rod from falling off from the main body of the filter plate rack, thereby avoiding the filter plate from slipping and other safety accidents. The filter plate is transferred by moving the filter plate lifting device to achieve precise control of the landing point of the filter plate, thereby improving the installation quality and efficiency of the filter plate, and solving the technical problem of low replacement efficiency caused by the lack of a dedicated lifting device for replacing the filter plate in the filter press in the related art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the filter plate lifting device adopted in the embodiment of the utility model.
[0019] The above drawings include the following reference numerals:
[0020] 1. Main beam; 11. Lifting hole; 12. First U-shaped ring; 20. Filter plate frame; 2. Filter plate frame body; 21. First mounting hole; 22. Second mounting hole; 23. First connecting plate; 231. Connecting hole; 24. First connecting rod; 25. Second connecting rod; 251. Chain hole; 26. Avoidance space; 3. Fixing rod; 31. Locking hole; 32. Limiting part; 4. Locking pin; 41. Locking chain; 5. Shoulder assembly; 51. Shoulder body; 511. Hollow cavity; 512. Reinforcing rib; 52. Shoulder chain. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0022] According to an embodiment of the utility model, a filter plate lifting device is provided for lifting the filter plate. The filter plate includes a hanging ear. Figure 1 The filter plate lifting device includes: a main beam 1; a filter plate frame 20, the filter plate frame 20 is connected to the main beam 1, the filter plate frame 20 includes a filter plate frame body 2 and a fixing rod 3 detachably connected to the filter plate frame body 2, the filter plate frame body 2 includes a first mounting hole 21 and a second mounting hole 22 arranged oppositely, the fixing rod 3 is penetrated in the first mounting hole 21 and the second mounting hole 22, and a hanging ear is penetrated on the fixing rod 3, and the hanging ear is located between the first mounting hole 21 and the second mounting hole 22.
[0023] By setting the filter plate holder 20, the fixing rod 3 is detachably connected to the filter plate holder body 2. When the fixing rod 3 is removed, the hanging ear of the filter plate is inserted into the fixing rod 3, and then re-inserted into the first mounting hole 21 and the second mounting hole 22 to complete the installation of the filter plate and the filter plate lifting device. The fixing rod 3 is inserted into the first mounting hole 21 and the second mounting hole 22 to prevent the fixing rod 3 from falling off from the filter plate holder body 2, thereby avoiding the filter plate from slipping and other safety accidents. The filter plate lifting device in this embodiment can be lifted by a lifting device, and the filter plate can be transported by moving the filter plate lifting device to achieve precise control of the landing point of the filter plate, thereby improving the installation quality and efficiency of the filter plate, and solving the technical problem of low replacement efficiency caused by the lack of a dedicated lifting device for replacing the filter plate in the filter press in the related art.
[0024] Specifically, the size of the main beam 1 can be customized according to the size of the filter plate. In the prior art, the size of most main beams 1 is 2000mm×2000mm.
[0025] In the filter plate lifting device of this embodiment, see Figure 1 The filter plate frame body 2 includes: a first connecting plate 23, which is connected to the main beam 1; a first connecting rod 24 and a second connecting rod 25, which are arranged at intervals, and the first connecting rod 24 and the second connecting rod 25 are respectively connected to the first connecting plate 23, and the first connecting rod 24 is provided with a first mounting hole 21, and the second connecting rod 25 is provided with a second mounting hole 22; wherein, the fixing rod 3, the first connecting plate 23, the first connecting rod 24 and the second connecting rod 25 together enclose an avoidance space 26 for avoiding the hanging ear.
[0026] Specifically, the first connecting rod 24 and the second connecting rod 25 are arranged at intervals, so the filter plate lifting device in this embodiment can accommodate multiple filter plates at the same time. The multiple filter plates are arranged at intervals along the extension direction of the fixed rod 3, so that multiple filter plates can be transferred at the same time, thereby improving the replacement efficiency of the filter plates.
[0027] In addition, by providing a sufficient avoidance space 26, the filter plate lifting device in this embodiment can be simultaneously applicable to filter plates of different specifications and models, thereby improving the applicability of the device.
[0028] Specifically, the filter plate frame 20 is a U-shaped structure, and the first connecting plate 23 is semicircular. Through the above arrangement, the load-bearing capacity of the filter plate frame 20 is improved and the generation of stress is avoided.
[0029] In the filter plate lifting device of this embodiment, see Figure 1The filter plate lifting device includes a locking pin 4, and the fixing rod 3 includes a locking hole 31, and the locking pin 4 is inserted into the locking hole 31. By providing the locking pin 4 and the locking hole 31, when the fixing rod 3 is connected to the filter plate frame 20, the fixing rod 3 can be locked to prevent the fixing rod 3 and the filter plate from falling off.
[0030] In the filter plate lifting device of this embodiment, see Figure 1 The fixing rod 3 includes a limiting portion 32, which is protruding from the fixing rod 3. The limiting portion 32 and the locking hole 31 are respectively located at both ends of the fixing rod 3 to prevent the fixing rod 3 from falling off. By setting the limiting portion 32, the fixing rod 3 can be locked to prevent the fixing rod 3 and the filter plate from falling off.
[0031] Specifically, when the fixing rod 3 is connected to the filter plate holder 20 , the first mounting hole 21 and the second mounting hole 22 are located between the limiting portion 32 and the locking pin 4 .
[0032] In the filter plate lifting device of this embodiment, see Figure 1 The filter plate lifting device further comprises a locking chain 41 and a chain hole 251 connected to the locking chain 41. The chain hole 251 is located on the second connecting rod 25 and is spaced apart from the second mounting hole 22. Both ends of the locking chain 41 are respectively connected to the chain hole 251 and the locking pin 4. Through the above arrangement, the locking pin 4 is kept connected to the filter plate frame 20 to prevent the locking pin 4 from being lost or falling off, so that the filter plate to be lifted can be quickly fixed. The fixing process is simple, firm, and not easy to slip off.
[0033] Specifically, the length of the locking chain 41 can be adjusted according to actual needs.
[0034] In the filter plate lifting device of this embodiment, see Figure 1 The main beam 1 comprises a hoisting hole 11, a first U-shaped ring 12 is inserted in the hoisting hole 11, and the hoisting hole 11 is connected to the hoisting device. Through the above arrangement, it is convenient to connect or disconnect the main beam 1 with the hoisting device.
[0035] In the filter plate lifting device of this embodiment, see Figure 1 The filter plate lifting device includes a shoulder assembly 5, which is respectively connected to the main beam 1 and the filter plate frame 20. The extension direction of the shoulder assembly 5 is perpendicular to the main beam 1, and the length of the shoulder assembly 5 can be adjusted.
[0036] In the filter plate lifting device of this embodiment, see Figure 1The shoulder lifting assembly 5 includes a shoulder lifting body 51 and a shoulder lifting chain 52. One end of the shoulder lifting body 51 is connected to the main beam 1, and the other end of the shoulder lifting body 51 is connected to the shoulder lifting chain 52. The first connecting plate 23 includes a connecting hole 231, and the shoulder lifting chain 52 is connected to the connecting hole 231. By setting the shoulder lifting chain 52, the length of the shoulder lifting chain 52 can be adjusted according to the size of the filter plate or the height of the lifting equipment, so as to improve the replacement efficiency of the filter plate and meet the use needs of lifting operations of filter plates of various models. By setting the shoulder lifting body 51, it can be used to guide the extension direction of the shoulder lifting chain 52, avoid excessive shaking of the shoulder lifting chain 52 during the transportation of the filter plate, avoid affecting the accuracy of the filter plate landing, reduce the risk of the filter plate falling off, achieve the lowering of the landing point, and improve the installation quality of the filter plate.
[0037] Specifically, the length of the shoulder chain 52 can be adjusted by adjusting the number of chain links.
[0038] Specifically, two ends of the shoulder lifting chain 52 are detachably connected to the shoulder lifting body 51 and the first connecting plate 23 through U-shaped rings, respectively.
[0039] In the filter plate lifting device of this embodiment, see Figure 1 The shoulder lifting body 51 includes: a hollow cavity 511; and a reinforcing rib 512, wherein the reinforcing rib 512 is respectively connected to the shoulder lifting body 51 and the main beam 1. The hollow cavity 511 is provided to reduce the overall mass of the filter plate lifting device of this embodiment, and the reinforcing rib 512 is provided to improve the structural strength of the filter plate lifting device to avoid deformation.
[0040] Specifically, the shoulder-lifting body 51 is made of U-shaped channel steel.
[0041] In the filter plate lifting device of this embodiment, see Figure 1 , the filter plate frame 20 and the shoulder assembly 5 each include two, and the two shoulder assemblies 5 are respectively located at both ends of the main beam 1. Specifically, the filter plate is provided with hanging ears on both sides, and accordingly, the filter plate frame 20 and the shoulder assembly 5 each include two.
[0042] The use process of the filter plate lifting device in this embodiment for replacing the filter plate of the filter press is as follows:
[0043] 1. First, pull out the fixing rods 3 at the bottom of the filter plate racks 20 on both sides, respectively insert the hanging ears on both sides of the filter plate on the fixing rods 3 on both sides, then reinsert the fixing rods 3 into the filter plate racks 20, and insert the locking pins 4 into the locking holes 31 for locking.
[0044] 2. After the filter plate to be lifted is fixed, the filter plate is lifted and transported to the designated location by using the lifting equipment in conjunction with the filter plate lifting device in this embodiment.
[0045] 3. After the filter plate reaches the specified position, put the filter plate into the filter press body in the correct position, pull out the locking pin 4, and then pull out the fixing rod 3 to complete this operation.
[0046] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0047] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.
[0048] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.
[0049] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0050] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A filter plate lifting device, characterized in that: Used for lifting the filter plate, the filter plate includes a hanging ear, and the filter plate lifting device includes: Main beam (1); A filter plate frame (20), the filter plate frame (20) being connected to the main beam (1), the filter plate frame (20) comprising a filter plate frame body (2) and a fixing rod (3) detachably connected to the filter plate frame body (2), the filter plate frame body (2) comprising a first mounting hole (21) and a second mounting hole (22) arranged opposite to each other, the fixing rod (3) being inserted into the first mounting hole (21) and the second mounting hole (22), the fixing rod (3) being inserted with the hanging ear, and the hanging ear being located between the first mounting hole (21) and the second mounting hole (22).
2. The filter plate lifting device according to claim 1, characterized in that: The filter plate frame body (2) comprises: A first connecting plate (23), the first connecting plate (23) being connected to the main beam (1); A first connecting rod (24) and a second connecting rod (25), wherein the first connecting rod (24) and the second connecting rod (25) are arranged at intervals, the first connecting rod (24) and the second connecting rod (25) are respectively connected to the first connecting plate (23), the first connecting rod (24) is provided with the first mounting hole (21), and the second connecting rod (25) is provided with the second mounting hole (22); The fixing rod (3), the first connecting plate (23), the first connecting rod (24) and the second connecting rod (25) together enclose an escape space (26) for escaping the hanging ear.
3. The filter plate lifting device according to claim 2, characterized in that: The filter plate lifting device comprises a locking pin (4), the fixing rod (3) comprises a locking hole (31), and the locking pin (4) is inserted into the locking hole (31).
4. The filter plate lifting device according to claim 3, characterized in that: The fixing rod (3) comprises a limiting portion (32), the limiting portion (32) is arranged to protrude from the fixing rod (3), and the limiting portion (32) and the locking hole (31) are respectively located at two ends of the fixing rod (3) to prevent the fixing rod (3) from falling off.
5. The filter plate lifting device according to claim 3, characterized in that: The filter plate lifting device also includes a locking chain (41) and a chain hole (251) connected to the locking chain (41); the chain hole (251) is located on the second connecting rod (25) and is spaced apart from the second mounting hole (22); and two ends of the locking chain (41) are respectively connected to the chain hole (251) and the locking pin (4).
6. The filter plate lifting device according to claim 1, characterized in that: The main beam (1) comprises a hoisting hole (11), a first U-shaped ring (12) is passed through the hoisting hole (11), and the hoisting hole (11) is connected to a hoisting device.
7. The filter plate lifting device according to claim 2, characterized in that: The filter plate lifting device comprises a shoulder assembly (5), wherein the shoulder assembly (5) is respectively connected to the main beam (1) and the filter plate frame (20), the extension direction of the shoulder assembly (5) is perpendicular to the main beam (1), and the length of the shoulder assembly (5) is adjustable.
8. The filter plate lifting device according to claim 7, characterized in that: The shoulder lifting assembly (5) comprises a shoulder lifting body (51) and a shoulder lifting chain (52), one end of the shoulder lifting body (51) is connected to the main beam (1), and the other end of the shoulder lifting body (51) is connected to the shoulder lifting chain (52); The first connecting plate (23) comprises a connecting hole (231), and the shoulder-lifting chain (52) is connected to the connecting hole (231).
9. The filter plate lifting device according to claim 8, characterized in that: The shoulder-lifting body (51) comprises: A hollow cavity (511); Reinforcing ribs (512), wherein the reinforcing ribs (512) are respectively connected to the shoulder-lifting body (51) and the main beam (1).
10. The filter plate lifting device according to claim 7, characterized in that: The filter plate frame (20) and the shoulder assemblies (5) each include two, and the two shoulder assemblies (5) are respectively located at two ends of the main beam (1).