Maintenance device for precast concrete component

By providing a concrete prefabricated component maintenance device including grouting members, scrapers and chisel members, the problem of long repairing time caused by frequent tool replacement in the prior art is solved, and a fast and efficient repair effect is achieved.

CN222558187UActive Publication Date: 2025-03-04SHANDONG QIXING RESIDENTIAL IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420419760.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-03-04
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

When existing maintenance devices deal with various appearance defects of concrete prefabricated components, they need to frequently replace tools, which makes repairs take a long time.

Method used

A concrete prefabricated component maintenance device is provided, including grouting members, scrapers and chisel members. The grouting members and chisel members are respectively located on both sides of the scraper. Through these components, directional injection of repair materials and chisel repair areas can be realized, reducing the time for tool replacement.

Benefits of technology

Through this device, construction workers can quickly replace tools, reduce repair time, improve repair efficiency, and adapt to repair needs in different areas and defects.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222558187U_ABST
    Figure CN222558187U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of prefabricated components, in particular to a concrete prefabricated component maintenance device, which comprises a grouting component, a scraper blade and a digging component, the grouting component and the digging component are respectively positioned on two sides of the scraper blade and are symmetrically distributed, one side of the grouting component is fixedly connected to one side of the scraper blade, and the digging component is fixedly connected to one side of the scraper blade. The concrete prefabricated component is provided with the grouting component and the digging component, a constructor can chiseling away loose concrete on the surfaces of holes and honeycombs through the digging component until dense concrete is exposed, then fine aggregate concrete repairing is conducted, and finally the surface of the concrete prefabricated component is repaired with slurry through the grouting component. And the flat plate and the sleeve are used as extension parts of the scraper blade, so that the scraping area of the scraper blade can be increased after cementing materials are squeezed into repaired parts such as pitted surfaces and cracks, and the effect of reducing the time consumed for repairing is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of prefabricated components, in particular to a maintenance device for prefabricated concrete components. Background Art

[0002] As an important component of prefabricated buildings, prefabricated concrete components have a significant impact on the quality of the entire prefabricated building. However, prefabricated concrete will be affected by factors such as design, production, handling, transportation, installation, work site conditions, and environment, which may lead to quality defects in components.

[0003] Currently, repairs are mainly aimed at minor appearance defects, such as roughness, holes, cracks, etc., which are usually related to the production process and can be quickly repaired in the factory. Appearance quality defects will not affect the structural integrity and expected service life of the concrete.

[0004] Some existing maintenance devices are used to perform maintenance and repair on different appearance defects. If there are many surface defects on the precast concrete components, different tools need to be replaced to repair the different appearance defects, which takes a long time. Utility Model Content

[0005] In order to reduce the time for replacing tools and speed up the repairing speed, the utility model provides a prefabricated concrete component repairing device.

[0006] The prefabricated concrete component maintenance device provided by the utility model adopts the following technical solutions:

[0007] The invention discloses a prefabricated concrete component maintenance device, comprising a grouting component, a scraper and a digging component, wherein the grouting component and the digging component are respectively located on both sides of the scraper and are symmetrically distributed, one side of the grouting component is fixedly connected to one side of the scraper, and the digging component is fixedly connected to one side of the scraper.

[0008] By adopting the above technical solution, construction and maintenance workers can repair potholes and cracks on the surface of precast concrete components through grouting components and chisel out suitable repair areas through digging components, which is convenient for reducing the time for workers to change tools.

[0009] Preferably, the grouting component comprises a sleeve and a connecting pipe, one end of the sleeve is fixedly connected to a nozzle, and the connecting pipe is sleeved inside the sleeve.

[0010] By adopting the above technical solution, cement mortar or other repair materials are sprayed out in a direction through the nozzle.

[0011] Preferably, one end of the connecting tube is fixedly connected to one end of the nozzle, and the interior of the nozzle is communicated with the interior of the connecting tube.

[0012] By adopting the above technical solution, the connecting pipe is connected to other equipment to supply the repair material.

[0013] Preferably, the digging member comprises a flat plate, and metal spring sheets are fixedly connected to both sides of the flat plate, and the metal spring sheets are symmetrically distributed on both sides of the flat plate.

[0014] By adopting the above technical solution, the size of the digging component is changed by opening the closed metal spring sheet, and the size of the groove is changed to adapt to different areas of the precast concrete component or different precast concrete components for repair.

[0015] Preferably, the lowest end of the flat plate and the lowest end of the sleeve are at the same height as the lowest end of the scraper.

[0016] By adopting the above technical solution, it is convenient to operate the scraper to scrape and press the repair material. The flat plate and the sleeve serve as extension plates of the scraper to speed up the repairing speed.

[0017] Preferably, a handle is fixedly connected to the top of the scraper.

[0018] By adopting the above technical solution, construction workers change the operating directions of the grouting components, the scraper and the digging components by operating the handle.

[0019] In summary, the utility model has the following beneficial technical effects:

[0020] 1. The device is provided with grouting components and digging components. Construction workers can use the digging components to remove the loose concrete on the surface of holes and honeycombs until dense concrete is exposed, and then carry out fine stone concrete repair. Finally, the surface of the prefabricated concrete component is repaired with slurry through the grouting components, saving time for replacing tools such as scrapers and groove knives. The flat plate and sleeve are extended parts of the scraper. After the cementing material is squeezed into the repaired parts such as the pitted surface and cracks, the scraping area of ​​the scraper can be increased, which is conducive to reducing the time spent on repair;

[0021] 2. The device is provided with metal springs. If the concrete cracks or other places need to be chiseled to form grooves, the two metal springs are opened and closed according to the size of the grooves until the two metal springs are opened and closed at a suitable angle. The direction of the chiseling component is controlled by the operating handle to chisel the cracks on the surface of the precast concrete component. It is convenient to open grooves of different sizes through the device according to the specific conditions of the construction, without the need to frequently replace the grooving tools, which is conducive to reducing the time spent on repairs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model prefabricated concrete component maintenance device;

[0023] Figure 2This is a schematic diagram of the structure of the utility model prefabricated concrete component maintenance device from the front view;

[0024] Figure 3 It is a schematic diagram of the structure of the utility model of the maintenance device for precast concrete components from a top view;

[0025] Figure 4 It is a structural schematic diagram of the right side view of the utility model precast concrete component maintenance device;

[0026] Figure 5 It is a structural schematic diagram of the left view of the utility model prefabricated concrete component maintenance device.

[0027] Description of reference numerals:

[0028] 1. Grouting component; 11. Sleeve; 12. Connecting pipe; 13. Nozzle;

[0029] 2. Scraper; 3. Digging member; 31. Flat plate; 32. Metal spring;

[0030] 4. Handle. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-5 The utility model is described in further detail.

[0032] The utility model embodiment discloses a prefabricated concrete component maintenance device.

[0033] Reference Figure 1 , 3 , including a grouting component 1, a scraper 2 and a chiseling component 3. Some precast concrete components have broken corners, honeycombs, holes, exposed stones and shallow concrete defects, which need to be repaired with fine stone concrete (known technology). Before using fine stone concrete to repair, the construction personnel must chisel away the loose concrete on the surface of the holes and honeycombs through the chiseling component 3 until the dense concrete is exposed, and then carry out fine stone concrete repair. The scraper 2 is a common cement mortar scraper tool. The grouting component 1 and the chiseling component 3 are respectively located on both sides of the scraper 2 and are symmetrically distributed. One side of the grouting component 1 is fixedly connected to one side of the scraper 2, and the chiseling component 3 is fixedly connected to one side of the scraper 2. If the surface of the precast concrete component is uneven and the lines are not straight and need to be repaired, after cutting with a cutting machine, the chiseling component 3 is used to chisel away the excess precast concrete, and after repairing with fine stone concrete, the surface of the precast concrete component is repaired with slurry through the grouting component 1.

[0034] Reference Figure 1 , 2The grouting component 1 includes a sleeve 11 and a connecting pipe 12. One end of the sleeve 11 is fixedly connected to a nozzle 13. The connecting pipe 12 is sleeved inside the sleeve 11. The connecting pipe 12 can be connected to professional pressure equipment (known technology). The professional pressure equipment can be an extrusion bag. The extrusion bag can be filled with cement mortar, epoxy resin, methacrylate and other bonding materials according to needs. The construction worker can hold the handle 4 with one hand and hold the extrusion bag with the other hand to squeeze the corresponding material according to the appearance repair requirements to repair the precast concrete component.

[0035] Reference Figure 1 , 2 4. One end of the connecting pipe 12 is fixedly connected to one end of the nozzle 13. The interior of the nozzle 13 is communicated with the interior of the connecting pipe 12. Cement mortar, epoxy resin, methacrylate and other bonding materials in the professional pressure equipment can be directed into the interior of the rough surface and cracks through the nozzle 13 to repair the appearance defects of the precast concrete components.

[0036] Reference Figure 1 , 4 5. The excavating member 3 includes a flat plate 31, and metal springs 32 are fixedly connected to both sides of the flat plate 31. If a groove is chiseled at the concrete crack, the two metal springs 32 are opened and closed according to the size of the groove until the two metal springs 32 are opened and closed at a suitable angle. The direction of the excavating member 3 is controlled by the operating handle 4 to excavate the cracks on the surface of the precast concrete component. The metal springs 32 are symmetrically distributed on both sides of the flat plate 31.

[0037] Reference Figure 2 , 3 , 4, 5, the lowest end of the flat plate 31 and the lowest end of the sleeve 11 are at the same height as the lowest end of the scraper 2. By operating the handle 4 to change the directions of the scraper 2 and the flat plate 31, both the scraper 2 and the flat plate 31 can apply pressure to press the cement mortar into the appearance defects of the precast concrete components. The lowest ends of the flat plate 31 and the lowest ends of the sleeve 11 can move together with the scraper 2 to flatten the cement mortar or other bonding materials on the surface of the precast concrete components.

[0038] Reference Figure 1 , 2 , 3, 4, 5. A handle 4 is fixedly connected to the top of the scraper 2. The rough surface refers to the fact that after the component is prefabricated and poured in the factory, the local outer surface of the component is damaged by the formwork, resulting in the appearance of partially uneven surfaces or irregular dents the size of beans. The diameter of the dents is generally less than 5mm. It is repaired with cement mortar. The scraper 2 presses the extruded cement mortar into the rough surface and scrapes it flat.

[0039] The implementation principle of the concrete prefabricated component maintenance device of the utility model embodiment is:

[0040] 1. To repair the pitting and fine cracks, the construction worker operates the pressure equipment with one hand to squeeze the corresponding cement mortar to the pitting and fine cracks of the precast concrete component. After squeezing a certain amount, the worker releases the pressure equipment and controls the scraper 2 to move to the pitting and fine cracks with the other hand. After the squeezing is completed, the pressure equipment is removed and the directions of the scraper 2 and the flat plate 31 are changed by operating the handle 4. Both the scraper 2 and the flat plate 31 can apply pressure to press the cement mortar into the appearance defects of the precast concrete component, thereby repairing the precast concrete component;

[0041] 2. Repair the cracks caused by cracks on the outer surface of the precast concrete component. The construction worker changes the direction of the nozzle 13 with one hand and uses the other hand to operate the professional pressure equipment to press the bonding material into the cracks of the concrete. After the bonding material hardens, it forms a whole with the concrete. When the concrete crack needs to be chiseled into a groove, the metal spring 32 is first bent to a suitable angle to avoid the chiseled crack being too large, and then the crack is reinforced and repaired with the bonding material;

[0042] 3. Save time for replacing scrapers, chiseling knives and other tools. The flat plate 31 and the sleeve 11 are extended parts of the scraper 2. After the cementing material is squeezed into the pits and cracks, the scraping area of ​​the scraper 2 can be increased, which is conducive to reducing the time spent on repair.

[0043] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A precast concrete component maintenance device, characterized in that: Comprising a grouting component (1), a scraper (2) and a digging component (3), wherein the grouting component (1) and the digging component (3) are respectively located on two sides of the scraper (2) and are symmetrically distributed, one side of the grouting component (1) is fixedly connected to one side of the scraper (2), and the digging component (3) is fixedly connected to one side of the scraper (2); The grouting component (1) comprises a sleeve (11) and a connecting pipe (12); one end of the sleeve (11) is fixedly connected to a nozzle (13); and the connecting pipe (12) is sleeved inside the sleeve (11); One end of the connecting tube (12) is fixedly connected to one end of the nozzle (13), and the interior of the nozzle (13) is connected to the interior of the connecting tube (12); The digging component (3) comprises a flat plate (31), and metal spring sheets (32) are fixedly connected to both sides of the flat plate (31), and the metal spring sheets (32) are symmetrically distributed on both sides of the flat plate (31).

2. The precast concrete component maintenance device according to claim 1, characterized in that: The lowest end of the flat plate (31) and the lowest end of the sleeve (11) are at the same height as the lowest end of the scraper (2).

3. The precast concrete component maintenance device according to claim 2, characterized in that: A handle (4) is fixedly connected to the top of the scraper (2).