Intelligent alternative water and steam discharge condensation noise reduction system

By designing an intelligent alternating drainage and steam condensation noise reduction system, the combination of wave-type folding layer and fixed bracket is used to solve the problem of high noise when circulating water and steam share drainage pipes in jacketed reaction vessels in the chemical industry, achieving the dual effects of noise reduction and steam condensation.

CN222559504UActive Publication Date: 2025-03-04HAOLISEN CHEM TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421483317.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-04
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When the existing jacketed reaction vessels in the chemical industry share the same drainage pipe with circulating water and steam, it is noisy and difficult to meet the needs of using water and steam at the same time.

Method used

An intelligent alternating drainage and steam condensation and noise reduction system is designed, which includes a cylinder, a primary pressure reducing tube, a secondary pressure reducing tube, a third-level pressure reducing device and an automatic temperature control system. Through the combination of the wave-type folding layer and the fixed bracket, the thermal expansion and contraction principle is used to automatically adjust the group distance. When circulating water and steam are discharged alternately, they pass through different channels to reduce noise.

Benefits of technology

It effectively reduces the noise when water and steam are discharged alternately, and at the same time realizes the condensation treatment of steam. The condensed liquid generated can be recycled, which is both environmentally friendly and cost-saving.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an intelligent alternative water and steam discharge condensation noise reduction system. The first-stage pressure reducing pipe is arranged in the cylinder body; the second-stage pressure reducing pipe is arranged in the cylinder body, the second-stage pressure reducing pipe is arranged outside the first-stage pressure reducing pipe, and a buffer area is formed between the second-stage pressure reducing pipe and the first-stage pressure reducing pipe; the third-stage pressure reducing device is arranged at the discharge port end of the cylinder body, the third-stage pressure reducing device comprises a wave-shaped folding layer and a fixed support, and the wave-shaped folding layer is connected with the fixed support; and the automatic temperature control system is arranged in the cylinder body. The intelligent alternative water and steam discharging condensation noise reduction system solves the problem that the noise is large when circulating water and steam of a jacket type reaction container in the existing chemical industry share one water discharging pipe, meanwhile, the steam can be condensed, cooled and collected, and the system has the effects of reducing the noise and condensing the steam at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensation noise reduction, in particular to an intelligent alternate water and steam condensation noise reduction system. Background Art

[0002] In recent years, silencers have been widely used in various fields. Currently, most traditional silencers use sound-absorbing materials and reflective panels to absorb and reflect noise. Sound-absorbing materials have a certain effect on sound absorption, but for the noise generated when water and steam use the same pipe, sound-absorbing materials cannot meet the needs of simultaneous use of water and steam. Utility Model Content

[0003] The purpose of the utility model is to provide an intelligent alternating water discharge, steam condensation and noise reduction system to solve one or more of the above-mentioned prior art problems.

[0004] The intelligent alternate water discharge, steam discharge, condensation and noise reduction system provided by the utility model comprises:

[0005] Cylinder;

[0006] A primary pressure reducing pipe, the primary pressure reducing pipe being arranged in the cylinder;

[0007] A secondary pressure reducing pipe, wherein the secondary pressure reducing pipe is disposed in the cylinder, and the secondary pressure reducing pipe is disposed outside the primary pressure reducing pipe and forms a buffer area between the primary pressure reducing pipe;

[0008] A three-stage decompression device, the three-stage decompression device is arranged at the discharge port end of the cylinder, the three-stage decompression device comprises a wave-shaped folded layer and a fixed bracket, and the wave-shaped folded layer is connected to the fixed bracket;

[0009] An automatic temperature control system is arranged in the cylinder.

[0010] In certain embodiments, the cylinder comprises a cylinder interlayer, the thickness of the cylinder interlayer is 25 mm; and the thickness of the cylinder is 2 mm.

[0011] In certain embodiments, the automatic temperature control system includes a temperature sensor and a switch valve interlock.

[0012] In certain embodiments, a baffle is provided at the inlet end of the cylinder, and a first flange is provided at the inlet end of the first-level pressure-reducing pipe.

[0013] In certain embodiments, the first-level pressure-reducing pipe is provided with a first-level pressure-reducing dispersion hole at the diagonal position near the discharge end; the second-level pressure-reducing pipe is provided with a second-level pressure-reducing dispersion hole at the diagonal position near the inlet end, and a liquid drain port is provided at the end of the second-level pressure-reducing pipe.

[0014] In certain embodiments, a second flange is provided at one end of the corrugated folded layer away from the cylinder.

[0015] In certain embodiments, a corrugated noise reduction body is disposed within the corrugated folded layer.

[0016] In certain embodiments, the aperture of the primary pressure-reducing and dispersing hole is φ8, the aperture of the secondary pressure-reducing and dispersing hole is φ10, and the aperture of the liquid drain port is φ10.

[0017] Beneficial effects: The intelligent alternating water discharge, steam condensation and noise reduction system of the utility model solves the problem of high noise when the circulating water and steam of the jacketed reaction vessel in the existing chemical industry share a drain pipe, and can also condense, cool and collect the steam. The use of this system has the effect of reducing noise and condensing steam at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of the first-level pressure reducing pipe of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the wave-shaped noise reduction body of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the intelligent alternating water discharge, steam condensation and noise reduction system of the utility model. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0023] like Figure 1 The first decompression pipe 6 is shown in FIG. 1. The inlet end of the first decompression pipe 6 is provided with a first flange 4, and the first decompression pipe 6 is provided with a first decompression dispersion hole 7 at a diagonal position near the outlet end.

[0024] like Figure 2 As shown, it is a wave-type noise reduction body.

[0025] like Figure 3 The figure shows an intelligent alternate drainage and steam condensation noise reduction system, including:

[0026] The cylinder 14 includes a cylinder interlayer 15, the thickness of the cylinder interlayer is 25 mm, and the thickness of the cylinder is 2 mm;

[0027] A first-stage pressure reducing pipe 6, which is arranged in the cylinder 14;

[0028] A secondary pressure reducing pipe 8, the secondary pressure reducing pipe 8 is arranged in the cylinder 14, and the secondary pressure reducing pipe 8 is arranged outside the primary pressure reducing pipe 6 and forms a buffer area 11 between the secondary pressure reducing pipe 8 and the primary pressure reducing pipe 6;

[0029] A three-stage decompression device is provided at the discharge port end of the cylinder 14, and the three-stage decompression device comprises a wave-shaped folded layer 12 and a fixed bracket 13, and the wave-shaped folded layer 12 is connected to the fixed bracket 13;

[0030] An automatic temperature control system 17 is arranged in the cylinder 14, and the automatic temperature control system 17 includes a temperature sensor 16 and a switch valve interlock.

[0031] Furthermore, a baffle plate 5 is provided at the inlet end of the cylinder 14 , and the thickness of the baffle plate 5 is 30 mm; and a first flange plate 4 is provided at the inlet end of the first-level pressure-reducing pipe 6 .

[0032] A first-level pressure-reducing dispersion hole 7 is provided at the diagonal position near the discharge port end of the first-level pressure-reducing pipe 6, and the aperture of the first-level pressure-reducing dispersion hole 7 is φ8; a second-level pressure-reducing dispersion hole 9 is provided at the diagonal position near the inlet end of the second-level pressure-reducing pipe 8, and the aperture of the second-level pressure-reducing dispersion hole 9 is φ10; and a liquid drain port 10 is provided at the end of the second-level pressure-reducing pipe 8, and the aperture of the liquid drain port 10 is φ10.

[0033] A second flange 1 is disposed at one end of the corrugated folded layer 12 away from the cylinder 14 .

[0034] A corrugated noise reduction body 2 is arranged inside the corrugated folded layer 12 .

[0035] Working principle: The wave-shaped noise reduction body automatically adjusts the group spacing according to the principle of thermal expansion and contraction based on the alternating discharge of material forms. The circulating water 3 passes through the wave folding layer 12, and the group spacing shrinks the channel to enlarge the water flow smoothly. The wave folding layer 12 reduces the water flow rate and the water flow noise. When the steam passes through, the wave folding layer 12 expands, the group spacing increases, the channel shrinks, and the steam passing speed slows down, reducing the noise generated by steam venting. If the temperature is greater than 35°C, the automatic temperature control system 17 starts to cool the system. The wave folding layer 12 is connected to the second flange 1 (DN50), and the generated condensate is connected to a renewable device for use, providing hot water for water bath heating, etc., and recycled, thereby efficiently completing the noise adsorption generated by the alternating discharge of circulating water and steam, and at the same time condensing the steam, the generated condensate can continue to be recycled, which is both environmentally friendly and cost-saving.

[0036] In summary: the intelligent alternating water discharge and steam condensation noise reduction system provided by the utility model fills the gap of noise reduction by switching between liquid and gas, realizes the function of alternating water discharge and steam discharge and noise reduction, and the device has the following advantages:

[0037] 1. The jacketed reaction vessel switches between water and steam, which is safer, smoother and less noisy;

[0038] 2. It has various working conditions, can be used for end silencer or middle silencer of pipe, and is easy to install;

[0039] 3. Simple structure, easy operation and low cost;

[0040] 4. The condensed water produced can be recycled and reused, reducing waste and being more environmentally friendly.

[0041] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, and these modifications and improvements should also be considered within the scope of protection of the present invention.

Claims

1. Intelligent alternating drainage, steam condensation and noise reduction system, characterized by: include: Cylinder (14); A first-level pressure-reducing pipe (6), wherein the first-level pressure-reducing pipe (6) is arranged in the cylinder (14); A secondary pressure-reducing pipe (8), wherein the secondary pressure-reducing pipe (8) is arranged in the cylinder (14), and the secondary pressure-reducing pipe (8) is arranged outside the primary pressure-reducing pipe (6) and forms a buffer area (11) between the secondary pressure-reducing pipe (8) and the primary pressure-reducing pipe (6); A three-stage decompression device, the three-stage decompression device being arranged at the discharge outlet end of the cylinder (14), the three-stage decompression device comprising a wave-shaped folded layer (12) and a fixed bracket (13), and the wave-shaped folded layer (12) is connected to the fixed bracket (13); An automatic temperature control system (17) is arranged in the cylinder (14).

2. The intelligent alternating water discharge steam condensation noise reduction system according to claim 1 is characterized in that: The cylinder (14) comprises a cylinder interlayer (15), the thickness of the cylinder interlayer (15) is 25 mm; the thickness of the cylinder (14) is 2 mm.

3. The intelligent alternate water discharge steam condensation noise reduction system according to claim 1 is characterized in that: The automatic temperature control system (17) comprises a temperature sensor (16) and a switch valve interlock.

4. The intelligent alternate water discharge steam condensation noise reduction system according to claim 1 is characterized in that: The inlet end of the cylinder (14) is provided with a baffle (5), and the inlet end of the first-level pressure-reducing pipe (6) is provided with a first flange (4).

5. The intelligent alternate water discharge steam condensation noise reduction system according to claim 1 is characterized in that: The first-level pressure-reducing pipe (6) is provided with a first-level pressure-reducing dispersion hole (7) at a diagonal position close to the discharge outlet; the second-level pressure-reducing pipe (8) is provided with a second-level pressure-reducing dispersion hole (9) at a diagonal position close to the inlet end, and the end of the second-level pressure-reducing pipe (8) is provided with a liquid drain port (10).

6. The intelligent alternate water discharge steam condensation noise reduction system according to claim 1 is characterized in that: A second flange (1) is provided at one end of the wave-shaped folded layer (12) away from the cylinder (14).

7. The intelligent alternate water discharge steam condensation noise reduction system according to claim 1 is characterized in that: A wavy noise reduction body (2) is arranged inside the wavy folded layer (12).

8. The intelligent alternate water discharge, steam condensation and noise reduction system according to claim 5 is characterized in that: The aperture of the primary pressure reducing and dispersing hole (7) is φ8, the aperture of the secondary pressure reducing and dispersing hole (9) is φ10, and the aperture of the liquid drain port (10) is φ10.