Drying box
By setting up multiple heating elements and condensing devices in the drying box and using a fan to control the hot and cold cycle, the problem of uneven temperature distribution in the drying box is solved, precise control of the temperature in the drying box and the uniformity of the overall temperature, and the technical requirements and final performance of the product are improved.
Patent Information
- Application Number
- CN202420433387.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-06
AI Technical Summary
The temperature distribution in the existing drying box is uneven, resulting in uneven heating of the product in the drying box, or local overheating, making it impossible to achieve uniform heating.
By providing a plurality of heating elements and condensing devices in the drying chamber and controlling the hot and cold cycles with a fan, the heating elements and condensing devices are allowed to be at least partially activated to achieve uniform control of the temperature of the entire drying room.
It realizes precise control of temperature in the drying box and uniformity of overall temperature, and improves the technical requirements and final performance of the product.
Smart Images
Figure CN222560445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product manufacturing and processing, more specifically to the technical field of drying processed objects to generate final objects, and especially to a drying box for drying products in the electrical field such as transformer bushings, mutual inductors, wall bushings, etc. Background Art
[0002] For example, the transformer needs to be dried and cured during the production process, and the production of transformer bushings and wall bushings requires winding and drying processes, and the drying box is the equipment commonly used in the drying process.
[0003] The prior art only continuously heats the drying box, and the temperature distribution in the drying box is uneven, causing the product to be heated unevenly in the drying box, or to be heated too much or not enough, or to be overheated locally.
[0004] In addition, the existing technology can only monitor the temperature inside the drying box through the sensor inside the drying box. When the temperature inside the drying box is higher than the preset temperature, the heating system is turned off for natural cooling. When the temperature inside the drying box is lower than the preset temperature, the heating system is turned on for heating. Utility Model Content
[0005] The embodiment of the present application provides a drying box to at least solve the technical problem of uneven temperature in the drying box in the prior art.
[0006] According to one aspect of an embodiment of the present application, a drying box is provided, which dries a processed object to produce a final object, and the drying box includes: a box body, the box body is defined by a box body wall, the box body wall includes a first box body wall located on one side of the box body and a second box body wall adjacent to the first box body wall, the first box body wall is provided with a take-in and put-out opening, and a closed door for closing the take-in and put-out opening is hinged on the first box body wall, a plurality of condensing devices are arranged at different positions on the inner side of the second box body wall, and a drying chamber is arranged in the box body, the drying chamber is defined by a chamber wall, the chamber wall includes a first chamber wall located on one side of the box body and a second chamber wall opposite to the first chamber wall, and the first chamber wall and the second chamber wall are adjacent to each other. A third chamber wall and a fourth chamber wall opposite to the third chamber wall, wherein the first chamber wall is a part of the first box wall so that the processed objects can be put into the drying chamber and the processed objects can be taken out of the drying chamber through the loading and unloading port, the third chamber wall faces the second box wall and there is a gap between the third chamber wall and the second box wall, wherein a plurality of heating elements are arranged at different positions on the inner side of the second chamber wall, a plurality of air outlets are opened on the third chamber wall, a plurality of first air inlets are opened on the fourth chamber wall, and a plurality of fans are respectively arranged in the plurality of first air inlets, wherein the plurality of heating elements can be at least partially activated and the condensing device can be at least partially activated to maintain a uniform temperature in the drying chamber.
[0007] In this way, by allowing the heating elements arranged in different positions to be at least partially activated, the temperature in the entire drying box can be controlled, thereby ensuring that the temperature in the entire drying room remains consistent. In addition, by providing a condensing device and a fan, the hot and cold cycles can be controlled, thereby further controlling the temperature in the entire drying room, achieving precise temperature control and overall uniform temperature, thereby improving the processing technology requirements of the product and ensuring the performance of the final processed product.
[0008] According to an exemplary embodiment of the present application, the box body and the drying chamber have a rectangular shape, and the box body also includes a third box body wall opposite to the first box body wall and a fourth box body wall opposite to the second box body wall, the third box body wall faces the second chamber wall and there is a gap between the third box body wall and the second chamber wall, and the fourth box body wall faces the fourth chamber wall and there is a gap between the fourth box body wall and the fourth chamber wall.
[0009] In this way, the hot and cold cycles in the drying box can be fully guaranteed, so that the temperature can be more effectively and accurately controlled and the overall temperature can be uniform.
[0010] According to an exemplary embodiment of the present application, the box body has a length direction, a height direction and a width direction, the width direction is defined between the first box body wall and the third box body wall, the length direction is defined between the second box body wall and the fourth box body wall, the height direction is perpendicular to the length direction and the width direction, a plurality of heating elements are arranged on the inner side of the second chamber wall along the height direction and the length direction, and a plurality of condensing devices are arranged on the inner side of the second box body wall along the height direction and the width direction.
[0011] In this way, the temperature at each position in the height direction and the width direction in the drying box can be controlled to be uniform.
[0012] According to an exemplary embodiment of the present application, a plurality of fans are arranged on the fourth chamber wall along the height direction and the width direction, and a plurality of air outlets are arranged on the third chamber wall along the height direction and the width direction, wherein the plurality of fans and the plurality of air outlets are arranged corresponding to each other, and a plurality of second air inlets are also arranged on the fourth chamber wall, and the plurality of second air inlets are arranged above or below the plurality of first air inlets in the height direction of the box body.
[0013] In this way, the hot and cold cycles at different locations in the drying box can be further controlled to speed up or slow down, so that the temperature can be more effectively and accurately controlled and the overall temperature can be uniform.
[0014] According to an exemplary embodiment of the present application, a plurality of heating elements arranged in each row along the length direction and in each column along the height direction and a plurality of condensing devices arranged in each row along the width direction and in each column along the height direction can be enabled individually.
[0015] In this way, the temperature at different heights, widths and lengths in the drying box can be accurately controlled, thereby achieving uniform heating.
[0016] According to an exemplary embodiment of the present application, each of the plurality of heating elements and each of the plurality of condensing devices can be individually activated.
[0017] According to an exemplary embodiment of the present application, a heat-insulating layer is provided on the box wall of the box.
[0018] In this way, it can be further ensured that the temperature in the drying chamber is not affected by the temperature of the external environment.
[0019] According to an exemplary embodiment of the present application, a plurality of sensors are further arranged at different positions on the inner side of the second chamber wall, and the sensors sense the temperatures at different positions in the drying chamber.
[0020] According to an exemplary embodiment of the present application, the drying box also includes a controller arranged on the outside of the box body, the controller is connected to multiple sensors, multiple heating elements, multiple condensing devices and multiple fans, and receives sensed temperatures from multiple sensors and controls the activation of multiple heating elements and multiple condensing devices and controls the rotational speed of multiple fans according to the sensed temperatures.
[0021] In this way, the temperature of each position in the drying box can be controlled more intelligently, more effectively and more accurately. According to an exemplary embodiment of the present application, the processed objects include bushings of transformers, mutual inductors, and wall bushings. In an embodiment of the present application, a drying box is provided, which can heat the processed objects to a uniform temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0023] Figure 1 It is a simplified perspective schematic diagram of a drying box according to an embodiment of the present application.
[0024] Figure 2 It is a simplified schematic diagram of a drying box body according to an embodiment of the present application.
[0025] Figure 3 It is a simplified schematic diagram of a drying chamber included in a drying box according to an embodiment of the present application.
[0026] Description of Figure Numbers:
[0027] 100: drying box;
[0028] 10: Box;
[0029] 11: Condensation device;
[0030] 20: Drying room;
[0031] 21: Heating element;
[0032] 22: air outlet;
[0033] 23: fan;
[0034] 24: Second air inlet. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0037] As discussed in the previous background technology, the problems faced by the drying box are: the temperature distribution in the drying chamber is uneven, causing the product to be heated unevenly in the drying box, or overheated or insufficiently heated, or locally overheated, and the existing technology for temperature control of the drying box cannot achieve uniform heating.
[0038] To this end, the concept of the utility model is to set a drying chamber in a drying box, and ensure that the temperature in the entire drying chamber remains consistent by allowing heating elements arranged at different positions in the drying chamber to be at least partially activated and closed. At the same time, a hot and cold circulation system is set, that is, a condensing device is set at different positions of the drying box and an air inlet and an air outlet are set on the drying chamber. The hot and cold circulation system is controlled by controlling the condensing device to be at least partially activated and closed, thereby further controlling the temperature in the entire drying chamber, thereby uniformly heating the processed objects.
[0039] Figure 1 is a simplified perspective schematic diagram of a drying box according to an embodiment of the present application, Figure 2 is a simplified schematic diagram of a drying box according to an embodiment of the present application, Figure 3 is a simplified schematic diagram of a drying chamber included in a drying box according to an embodiment of the present application. Figure 1 As shown, the drying box 100 dries the processed objects to produce the final objects, and the processed objects may include the bushings of transformers, wall bushings, mutual inductors and other electrical components that need to be dried during processing. The drying box 100 may include: a box body 10 and a drying chamber 20 disposed in the box body 10.
[0040] Furthermore, if Figure 2 As shown, the box 10 can be defined by a box wall, and a heat-insulating layer (not shown) can be provided on the box wall to maintain the temperature in the drying chamber. The box wall can include a first box wall 10a located on one side of the box 10 and a second box wall 10b adjacent to the first box wall 10a, the first box wall 10a can be provided with a take-in and put-out opening (not shown) and a closed door (not shown) is hinged on the first box wall 10a to close the take-in and put-out opening, and a plurality of condensing devices 11 are provided at different positions on the inner side of the second box wall 10b, for example, the condensing device 11 can be a commonly used condenser or condensing plate. The box wall can also include a third box wall 10c opposite to the first box wall 10a and a fourth box wall 10d opposite to the second box wall 10b.
[0041] Furthermore, if Figure 3 As shown, the drying chamber 20 is defined by chamber walls, which may include a first chamber wall 20a and a second chamber wall 20b opposite to the first chamber wall 20a, a third chamber wall 20c adjacent to the first chamber wall 20a and the second chamber wall 20b, and a fourth chamber wall 20d opposite to the third chamber wall 20c, and the first chamber wall 20a and the first box wall 10a are located on the same side.
[0042] like Figure 1 As shown, the first chamber wall 20a can be integrated with the first box wall 10a to put the processed objects into the drying chamber 20 and take the processed objects out of the drying chamber 20 through the access port. As an example, the first chamber wall 20a can be a part of the first box wall 10a.
[0043] like Figure 1 As shown, the second chamber wall 20b faces the third box wall 10c and there is a gap between the second chamber wall 20b and the third box wall 10c for air flow.
[0044] like Figure 1As shown, the third chamber wall 20c faces the second box wall 10b and there is a gap between the third chamber wall 20c and the second box wall 10b for air to flow through, and the flowing air is cooled by the condensing device 11 arranged on the second box wall 10b.
[0045] like Figure 1 As shown, the fourth chamber wall 20d faces the fourth box wall 10d and there is a gap between the fourth chamber wall 20d and the fourth box wall 10d for air flow.
[0046] As an example, Figure 1 and Figure 3 As shown, the drying chamber 20 may further include a plurality of heating elements 21 disposed at different positions on the inner side of the second chamber wall 20b. In addition, the third chamber wall 20c may be provided with a plurality of air outlets 22, the fourth chamber wall 20d may be provided with a plurality of first air inlets, and a plurality of fans 23 may be respectively disposed in the plurality of first air inlets.
[0047] In the drying box of the present application, the plurality of heating elements 21 and the plurality of condensing devices 11 can be at least partially activated to maintain a uniform temperature in the drying chamber 20 .
[0048] As an example, Figure 1 and Figure 3 As shown, a plurality of heating elements 21 are arranged on the inner side of the second chamber wall 20b along the height direction z and the length direction x, and a plurality of condensing devices 11 are arranged on the inner side of the second box wall 10b along the height direction z and the width direction y. A plurality of fans 23 are arranged on the fourth chamber wall 20d along the height direction z and the width direction y, and a plurality of air outlets 22 are arranged on the third chamber wall 20c along the height direction z and the width direction y, wherein the plurality of fans 23 and the plurality of air outlets 22 are arranged corresponding to each other, and a plurality of second air inlets 24 can also be provided on the fourth chamber wall 20d, and the plurality of second air inlets 24 can be arranged above the plurality of fans 23 in the height direction z of the box, as shown in FIG. Figure 3 As shown, the present application is not limited thereto. For example, a plurality of second air inlets 24 may be disposed below a plurality of fans 23 in the height direction z of the box, or a plurality of second air inlets may be disposed above and below the box.
[0049] The drying box 100 may further include a plurality of sensors (not shown), which may be disposed at different positions on the inner side of the second chamber wall 20 b. For example, corresponding sensors may be disposed corresponding to the heating element 21 , and the sensors may sense the temperature at different positions within the drying chamber 20 .
[0050] The drying box 100 may also include a controller (not shown), which may be disposed on the outside of the box body 10. The controller may be connected to multiple sensors, multiple heating elements 21, multiple condensing devices 11, and multiple fans 23, and receive sensed temperatures from multiple sensors and control the activation and deactivation of multiple heating elements 21 and multiple condensing devices 11 according to the sensed temperatures, and control the rotation speed of the fans 23 according to the sensed temperatures.
[0051] As an example, the plurality of heating elements 21 arranged in each row along the length direction x and each column along the height direction z and the plurality of condensing devices 11 arranged in each row along the width direction y and each column along the height direction z can be individually activated and deactivated.
[0052] As another example, each of the plurality of heating elements 21 and each of the plurality of condensing devices 11 can be individually activated.
[0053] Specifically, the controller receives sensing signals from sensors arranged at multiple positions, and determines whether the temperature at each position is lower than or higher than a preset temperature based on the received sensing signals. If the temperature is lower than the preset temperature, the controller can turn off the condensing device at the corresponding position and reduce the speed of the fan to increase the temperature at the position. If the temperature is higher than the preset temperature, the controller can turn off the heating element at the corresponding position, enable the condensing device at the corresponding position, and increase the speed of the fan to reduce the temperature at the position, thereby achieving uniform temperature in the drying chamber. For example, the preset temperature can be a set 120 degrees Celsius.
[0054] As an example, when the drying box is initially enabled, each heating element 21 is enabled. During operation, when the controller determines that the temperature of the uppermost part of the drying chamber 20 is higher than the preset temperature based on the sensing signal received from the sensor, the controller turns off the heating elements of the uppermost row in the height direction, turns on the condensing devices of the uppermost row in the height direction, turns on the fan 23 at the uppermost part in the height direction and increases the rotation speed of the fan 23 to the maximum to speed up the circulation of cold air, thereby quickly reducing the temperature of the uppermost part of the drying chamber 20 to the preset temperature.
[0055] The above are only specific examples, and the present application is not limited to the above embodiments.
[0056] In addition, the drying box shown in the drawings of the present application has a rectangular shape, but the present application is not limited to this embodiment. For example, the drying box may be a truncated cylinder shape, etc. Any shape is allowed as long as it can achieve the technical effects of the present application.
[0057] The drying box according to the embodiment of the present application has at least the following advantages over the prior art:
[0058] 1. Compared with the existing technology, the temperature of the entire drying box can be monitored, and the temperature of different positions can be heated to ensure that the temperature of the entire drying box remains consistent. At the same time, the controller controls the hot and cold circulation system to control the temperature of the entire drying box.
[0059] 2. Accurately control the temperature and ensure uniform overall temperature.
[0060] 3. Improve product process technology requirements to ensure product performance.
[0061] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0062] In the several embodiments provided in this application, it should be understood that the disclosed technical content can be implemented in other ways. Among them, the device embodiments described above are only illustrative. The above are only preferred implementations of this application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of this application, and these improvements and modifications should also be regarded as the protection scope of this application.
Claims
1. A drying box, which dries the processed object to produce the final object, characterized in that: The drying box comprises: A box body (10), the box body (10) being defined by a box body wall, the box body wall comprising a first box body wall (10a) located on one side of the box body (10) and a second box body wall (10b) adjacent to the first box body wall (10a), the first box body wall (10a) being provided with a take-in and take-out opening and a closed door for closing the take-in and take-out opening being hingedly connected to the first box body wall (10a), and a plurality of condensing devices (11) being arranged at different positions on the inner side of the second box body wall (10b), A drying chamber (20) is arranged in the box body (10), the drying chamber (20) is defined by chamber walls, the chamber walls include a first chamber wall (20a) located at the one side of the box body (10) and a second chamber wall (20b) opposite to the first chamber wall (20a), a third chamber wall (20c) adjacent to the first chamber wall (20a) and the second chamber wall (20b), and a fourth chamber wall (20d) opposite to the third chamber wall (20c), wherein the first chamber wall (20a) is integrated with the first box body wall (10a) so as to place the processed object into the drying chamber (20) and take the processed object out of the drying chamber (20) through the taking-in and putting-out port, the third chamber wall (20c) faces the second box body wall (10b) and there is a gap between the third chamber wall (20c) and the second box body wall (10b), A plurality of heating elements (21) are arranged at different positions on the inner side of the second chamber wall (20b), a plurality of air outlets (22) are provided on the third chamber wall (20c), a plurality of first air inlets are provided on the fourth chamber wall (20d), and a plurality of fans (23) are respectively arranged in the plurality of first air inlets. The plurality of heating elements (21) can be at least partially activated and the plurality of condensing devices (11) can be at least partially activated to maintain a uniform temperature in the drying chamber (20).
2. The drying box according to claim 1, characterized in that: The box body (10) and the drying chamber (20) have a rectangular parallelepiped shape, and the box body (10) further includes a third box body wall (10c) opposite to the first box body wall (10a) and a fourth box body wall (10d) opposite to the second box body wall (10b), the third box body wall (10c) faces the second chamber wall (20b) and there is a gap between the third box body wall (10c) and the second chamber wall (20b), and the fourth box body wall (10d) faces the fourth chamber wall (20d) and there is a gap between the fourth box body wall (10d) and the fourth chamber wall (20d).
3. The drying box according to claim 2, characterized in that: The box body (10) has a length direction (x), a width direction (y) and a height direction (z), wherein the width direction (y) is defined between the first box body wall (10a) and the third box body wall (10c), the length direction (x) is defined between the second box body wall (10b) and the fourth box body wall (10d), and the height direction (z) is perpendicular to the length direction (x) and the width direction (y). The plurality of heating elements (21) are arranged on the inner side of the second chamber wall (20b) along the height direction (z) and the length direction (x), and the plurality of condensing devices (11) are arranged on the inner side of the second box body wall (10b) along the height direction (z) and the width direction (y).
4. The drying box according to claim 3, characterized in that: The plurality of fans (23) are arranged on the fourth chamber wall (20d) along the height direction (z) and the width direction (y), and the plurality of air outlets (22) are arranged on the third chamber wall (20c) along the height direction (z) and the width direction (y), wherein the plurality of fans (23) and the plurality of air outlets (22) are arranged corresponding to each other, and a plurality of second air inlets (24) are also arranged on the fourth chamber wall (20d), and the plurality of second air inlets (24) are arranged above or below the plurality of first air inlets in the height direction (z) of the box body (10).
5. The drying box according to claim 3, characterized in that: The plurality of heating elements (21) arranged in each row along the length direction (x) and in each column along the height direction (z) and the plurality of condensing devices (11) arranged in each row along the width direction (y) and in each column along the height direction (z) can be enabled individually.
6. The drying box according to claim 3, characterized in that: Each of the plurality of heating elements (21) and each of the plurality of condensing devices (11) can be activated individually.
7. The drying box according to claim 1, characterized in that: A heat-insulating layer is provided on the box wall of the box (10).
8. The drying box according to any one of claims 1 to 7, characterized in that: A plurality of sensors are also arranged at different positions on the inner side of the second chamber wall (20b), and the sensors sense the temperatures at different positions in the drying chamber (20).
9. The drying box according to claim 8, characterized in that: The invention also includes a controller, which is arranged on the outside of the housing (10) and is connected to the multiple sensors, the multiple heating elements (21), the multiple condensing devices (11) and the multiple fans (23), and receives the sensed temperatures from the multiple sensors and controls the activation of the multiple heating elements (21) and the multiple condensing devices (11) and the rotation speed of the multiple fans (23) according to the sensed temperatures.
10. The drying box according to any one of claims 1 to 7, characterized in that: The processed objects include bushings of transformers, mutual inductors, and wall bushings.