Detection jig with mark positioning function
By using an annular conveyor belt and pushing mechanism in the testing fixture, the automatic clamping and length detection of parts are achieved, which solves the problem of cumbersome operation of the existing testing fixture and the lack of fixation of parts during the testing process, improves the detection efficiency and accuracy, and reduces labor costs.
Patent Information
- Application Number
- CN202421341805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing detection fixtures with mark positioning function need to spray each part during the inspection process. The operation process is cumbersome and affects the detection efficiency. The parts are not fixed during the inspection process, which can easily cause deviations, and the residual fluorescent agent also affects the product quality.
A detection fixture with marking positioning function is designed, using a circular conveyor belt and pushing mechanism to realize automatic clamping and length detection of parts through electric push rods and reflectors, reducing operating steps and improving detection efficiency.
The stability and accuracy of part length detection is achieved, the damage and operation steps of parts are reduced, the detection efficiency is improved, labor costs are reduced, and the impact of fluorescent agent residue on product quality is avoided.
Smart Images

Figure CN222560911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection jigs, in particular to a detection jig with a marking and positioning function. Background Art
[0002] In the process of parts processing, in order to ensure that the processed parts meet the production standards, the staff generally use various types of testing equipment to test the produced parts. Among them, the length detection of parts is one of the more important detection directions. When the staff conducts the length detection of parts, they need to use special testing fixtures to test the manufactured parts.
[0003] A detection jig with a marking and positioning function, with publication number CN219736265U, comprises a fixed base and a motor, a transmission mechanism is fixedly installed on the top of the fixed base, and a support column is fixedly connected to the top of the transmission mechanism, and a top plate is fixedly installed on the top of the support column, and a fixed plate is fixedly connected to the top of the top plate. This detection jig with a marking and positioning function has an automatic marking and positioning function through the detection mechanism and automatic marking mechanism, thereby avoiding the situation where the staff need to visually inspect the detection jig during the inspection, which causes the data to be easily deviated, thereby increasing the staff's inspection efficiency and effectively preventing the staff from having data errors during the inspection, and through the bidirectional screw rod, motor and detection mechanism, the spacing between the two fluorescence monitors is convenient for the staff to quickly adjust.
[0004] However, the above scheme requires each part to be sprayed before inspection, which involves many operating processes and affects the inspection efficiency. There is no fixation during the inspection process, which can easily cause deviations, and the residual fluorescent agent on the parts can easily affect the product quality. The consideration is not comprehensive enough. Therefore, in view of this, research and improvement are conducted on the existing structure and deficiencies, and a detection fixture with a marking and positioning function is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a detection fixture with a marking and positioning function to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection fixture with a marking and positioning function, comprising a detection table, the detection table is placed on one side of an endless conveyor belt, a baffle is fixed on one side of the detection table and is located on the upper side of the endless conveyor belt, the endless conveyor belt is provided with a push-out mechanism on the opposite side of the baffle, a detection component is connected to the bottom of the top plate of the detection table, the push-out mechanism comprises a fixed frame fixed on one side of the endless conveyor belt, the fixed frame is provided with an electric push rod on the conveying side, a push plate is fixed at one end of the electric push rod, and a reflector is fixed above the push plate.
[0007] Preferably, the detection component includes an electric screw installed inside the detection platform, a moving block is threadedly connected to the electric screw, a detection module is connected to the bottom of the moving block, a camera is connected to the middle position of the bottom of the detection module, and a displacement sensor is fixed to the top of the detection platform above the moving block.
[0008] Preferably, rubber pads are fixed to the contact surfaces of the baffle plate and the push plate with the parts.
[0009] Preferably, the circular conveyor is fixed with a push-out mechanism on one side of the output end of the detection table, and a material guide plate is fixed on the opposite side of the push-out mechanism at the output end of the circular conveyor. The material guide plate is designed as an inclined surface, and bars are fixed on both sides of the material guide plate. A collection box is placed between the two bars. The circular conveyor is provided with the same push-out mechanism and collection box at a position opposite to the detection table, and no reflector is provided on the top of the push plates of the above two push-out mechanisms.
[0010] Preferably, two positioning protrusions are fixed to one side of the endless conveyor belt close to the detection platform, and two positioning holes are opened on one side of the detection platform, and the positioning protrusions are inserted into the positioning holes for positioning.
[0011] Preferably, a fill light is arranged at the bottom of the detection module parallel to the camera position.
[0012] Preferably, a rubber block is fixed on both sides of the moving block.
[0013] Preferably, the reflective plate is made of an aluminum-based reflective plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model provides a detection fixture with a marking and positioning function, which is provided with a push-out mechanism to respectively perform fixed detection and collection on parts, and fix a reflector on the push-out component at the detection location, so that the upper detection mechanism detects the length of the parts. The component completes the length detection during the clamping process, and the detection result is stable and accurate, which reduces damage to the parts, reduces the operation steps, improves the detection efficiency, automates the operation, and reduces labor costs. It solves the existing problem that each part needs to be sprayed before detection, there are many operation processes, which affects the detection efficiency, there is no fixation during the detection process, which is easy to cause deviations, and the residual fluorescent agent on the parts is easy to affect the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a detection fixture with a marking and positioning function according to the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the detection part of a detection fixture with a marking and positioning function of the utility model;
[0018] Figure 3 This is a side view of the detection part of a detection fixture with a marking and positioning function of the utility model;
[0019] Figure 4 This is a side cross-sectional view of a testing fixture testing platform with a marking and positioning function of the utility model;
[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the collection part of a detection fixture with a marking and positioning function of the utility model;
[0021] Figure 6 This is a top view of the transmission part of a detection fixture with a marking positioning function of the utility model;
[0022] Figure 7 The utility model is a three-dimensional structural schematic diagram of a testing fixture testing platform with a marking and positioning function.
[0023] In the figure: 1. detection table; 101. baffle; 1011. rubber pad; 102. positioning hole; 2. endless conveyor belt; 201. guide plate; 2011. strip block; 202. positioning bump; 3. ejection mechanism; 301. fixing frame; 302. electric push rod; 303. push plate; 304. reflector; 4. detection component; 401. detection module; 402. moving block; 4021. rubber block; 403. camera; 404. fill light; 405. electric screw; 5. collection box; 6. displacement sensor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0026] Combination Figure 1-Figure 7 The utility model is a detection fixture with a marking and positioning function, comprising a detection table 1, the detection table 1 is placed on one side of an endless conveyor belt 2, a baffle 101 is fixed on one side of the detection table 1 and is located above the endless conveyor belt 2, the endless conveyor belt 2 is located on the opposite side of the baffle 101 and is provided with a push-out mechanism 3, a detection component 4 is connected to the bottom of the top plate of the detection table 1, the push-out mechanism 3 comprises a fixed frame 301 fixed on one side of the endless conveyor belt 2, the fixed frame 301 is located on the conveying side and is provided with an electric push rod 302, a push plate 303 is fixed at one end of the electric push rod 302, and a reflector 304 is fixed above the push plate 303.
[0027] Specifically, when in use, start the circular conveyor belt 2 to transport the parts to the baffle 101 and stop transmission, start the electric push rod 302 on the fixed frame 301 to push the push plate 303 forward, and cooperate with the baffle 101 to clamp the parts. After clamping, the electric push rod 302 automatically stops pushing. At this time, the detection component 4 directly above the baffle 101 moves to the position where the reflector 304 is sensed and then stops moving. The moving distance is the length of the part. This component is easy to use and does not require other operations on the parts. The length detection is completed during the clamping process. The detection is stable and the results are accurate, which reduces damage to the parts, reduces the operating steps, and improves the detection efficiency.
[0028] The utility model is further described below in conjunction with embodiments.
[0029] Embodiment 1:
[0030] Combination Figure 3-Figure 7, the detection component 4 includes an electric screw 405 installed inside the detection platform 1, a moving block 402 is threadedly connected to the electric screw 405, a detection module 401 is connected to the bottom of the moving block 402, a camera 403 is connected to the middle position of the bottom of the detection module 401, and a displacement sensor 6 is fixed on the top of the detection platform 1 above the moving block 402. When the clamping is completed, the electric screw 405 is started to rotate, and the moving block 402 threadedly connected to the electric screw 405 moves in the opening of the detection platform 1, and the detection module 401 at the bottom moves accordingly. When the bottom camera 403 senses the light signal emitted by the reflector 304, the device stops moving, and the displacement sensor 6 analyzes the moving distance of the moving block 402 and lights up to display the detection result. The component has high positioning accuracy, simplifies the detection steps, and has a simple structure and is easy to maintain. The above-mentioned displacement sensor 6 is designed as a non-contact displacement sensor, and its specific working principle is the existing technology, which will not be repeated here, and the model used is not limited.
[0031] The circular conveyor 2 is located at one side of the output end of the detection table and is fixed with a push-out mechanism 3. The circular conveyor 2 is fixed with a guide plate 201 on the opposite side of the push-out mechanism 3 at the output end. The guide plate 201 is designed as an inclined surface. Bars 2011 are fixed on both sides of the guide plate 201. A collection box 5 is placed between the two bars 2011. The circular conveyor 2 is located opposite to the detection table 1 and is provided with the same push-out mechanism 3 and collection box 5. The tops of the push plates 303 of the two push-out mechanisms 3 are not provided with reflective plates 304. When the displacement sensor 6 analyzes and detects unqualified, the electric push rod 302 at the detection table 1 moves backward to release the parts, and the circular conveyor 2 starts to drive the parts to be transported to the push-out mechanism 3 at the output end and stops. The electric push rod 302 here pushes the push plate 303 to push the parts out of the conveyor belt and drop them into the corresponding collection box 5. When the inspection is qualified, the parts are released and the annular conveyor belt 2 will drive the parts to be transported to the push-out mechanism 3 opposite the inspection table 1 and stop. The electric push rod 302 here pushes the push plate 303 to push the parts out of the conveyor belt and drop them into the corresponding collection box 5 for collection. In this way, qualified and unqualified parts are distinguished and collected, realizing automated operation and reducing labor costs. The guide plate 201 is designed as an inclined surface to facilitate material dropping, increase buffering, and prevent parts damage. The fixed bars 2011 on both sides of the guide plate 201 can quickly locate the position of the collection box 5 to prevent position deviation and affect part collection.
[0032] Embodiment 2:
[0033] Combination Figure 2-Figure 7 The contact surfaces of the baffle plate 101 and the push plate 303 with the parts are fixed with rubber pads 1011. Fixing the rubber pads 1011 on the contact surfaces of the baffle plate 101 and the push plate 303 with the parts can effectively prevent damage to the parts during clamping, and can enhance the clamping effect and improve the operational stability during clamping.
[0034] Two positioning protrusions 202 are fixed on the side of the circular conveyor 2 close to the detection platform 1, and two positioning holes 102 are opened on one side of the detection platform 1. The positioning protrusions 202 are inserted into the positioning holes 102 for positioning. Two positioning protrusions 202 are set on the side of the circular conveyor 2 close to the detection platform 1, and inserted into the corresponding positioning holes 102 of the detection platform 1. The placement position of the detection platform 1 can be quickly positioned, thereby improving the accuracy of device detection.
[0035] A fill light 404 is arranged at the bottom of the detection module 401 parallel to the camera 403. The fill light 404 is arranged parallel to the camera 403 to adapt to different light environments, and can well capture the light of the reflector 304 to improve the detection environment.
[0036] A rubber block 4021 is fixed on both sides of the moving block 402 . Fixing the rubber blocks 4021 on both sides of the moving block 402 can effectively prevent damage to components caused by collision, and increasing the buffer can improve the detection accuracy of the bottom detection module 401 and the camera 403 .
[0037] Reflector 304 is made of aluminum-based reflector. Aluminum-based reflector uses high-purity aluminum plate as the base material, and the surface is specially treated to form a hard, wear-resistant and weather-resistant reflective layer. Aluminum-based reflector has high reflectivity and low light scattering characteristics, which can greatly improve the detection accuracy and detection light environment.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A detection fixture with a marking and positioning function, comprising a detection table (1), characterized in that: The detection platform (1) is placed on one side of the circular conveyor (2); a baffle (101) is fixed on one side of the detection platform (1) and is located above the circular conveyor (2); a push-out mechanism (3) is arranged on the opposite side of the baffle (101) of the circular conveyor (2); a detection assembly (4) is connected to the bottom of the top plate of the detection platform (1); the push-out mechanism (3) comprises a fixed frame (301) fixed on one side of the circular conveyor (2); the fixed frame (301) is located on the conveying side and is provided with an electric push rod (302); a push plate (303) is fixed at one end of the electric push rod (302); a reflector (304) is fixed above the push plate (303).
2. The detection fixture with marking and positioning function according to claim 1, characterized in that: The detection assembly (4) comprises an electric screw (405) installed inside the detection platform (1), a moving block (402) being threadedly connected to the electric screw (405), a detection module (401) being connected to the bottom of the moving block (402), a camera (403) being connected to the middle position of the bottom of the detection module (401), and a displacement sensor (6) being fixed to the top of the detection platform (1) above the moving block (402).
3. The detection fixture with marking and positioning function according to claim 1, characterized in that: The contact surfaces of the baffle plate (101) and the push plate (303) with the parts are fixed with rubber pads (1011).
4. The detection fixture with marking and positioning function according to claim 1, characterized in that: The annular conveyor (2) is fixed with a push-out mechanism (3) on one side of the output end of the detection platform. The annular conveyor (2) is fixed with a material guide plate (201) on the opposite side of the push-out mechanism (3) at the output end. The material guide plate (201) is designed as an inclined surface. Bars (2011) are fixed on both sides of the material guide plate (201). A collection box (5) is placed between the two bars (2011). The annular conveyor (2) is provided with the same push-out mechanism (3) and the collection box (5) at a position opposite to the detection platform (1). No reflective plate (304) is provided on the top of the push plates (303) of the two push-out mechanisms (3).
5. The detection fixture with marking and positioning function according to claim 1, characterized in that: Two positioning protrusions (202) are fixed on one side of the annular conveyor belt (2) close to the detection platform (1), and two positioning holes (102) are opened on one side of the detection platform (1), and the positioning protrusions (202) are inserted into the positioning holes (102) for positioning.
6. The detection fixture with marking and positioning function according to claim 2, characterized in that: A fill light (404) is arranged at the bottom of the detection module (401) parallel to the position of the camera (403).
7. The detection fixture with marking and positioning function according to claim 2, characterized in that: A rubber block (4021) is fixed on both sides of the moving block (402).
8. The detection fixture with marking and positioning function according to claim 1, characterized in that: The reflective plate (304) is made of an aluminum-based reflective plate.
Citation Information
Patent Citations
Detection jig with mark positioning function
CN219736265U