Rapid pressing device for interstage cooler of gas compressor

By designing a fast pressing device for floating head heat exchanger, the problem of leakage cannot be checked after leakage of the tube bundle is solved, and an effective compression and leakage check operation is realized without damaging the tube bundle.

CN222561203UActive Publication Date: 2025-03-04SHAANXI YINGDE GASES CO LTD
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Patent Information

Application Number
CN202420783087.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-04
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

After the pipe bundle of the floating head heat exchanger leaks, the leakage cannot be checked, resulting in the leakage worsening, the equipment cannot operate normally or is damaged.

Method used

A quick pressing device for interstage cooler between gas compressors is designed, including a plug body, connecting copper pipes and sealing valves. A radial hole and an axial hole are opened on the main body. By connecting the copper pipes, a pressure gauge and a sealing valve, the plug cock is used to make the plug cock in the pipe bun port, thereby realizing the pressure and leakage check operation in the pipe bun.

Benefits of technology

Under certain pressure, it can be pressurized and leak-checked to prevent further deterioration of the heat exchanger tube bundle leakage and ensure the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of floating head type heat exchangers, in particular to a gas compressor interstage cooler rapid pressing device, which adopts the technical scheme that the gas compressor interstage cooler rapid pressing device comprises a plug body and a connecting copper pipe, the plug body is provided with a radial hole and an axial hole, and the gas compressor interstage cooler rapid pressing device further comprises the connecting copper pipe; the connecting copper pipe is welded and mounted in the radial hole; a connector is welded to the end, away from the plug body, of the connecting copper pipe. The utility model solves the problems that after the heat exchanger tube bundle leaks, the heat exchanger tube bundle is either replaced or forcibly blocked by using the differential pressure of air pressure and water pressure, and the leakage of the heat exchanger tube bundle is easily further deteriorated, so that the equipment cannot normally operate or is damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of floating head type heat exchangers, in particular to a rapid pressure-pressing device for an interstage cooler of a gas compressor. Background Art

[0002] In a floating head heat exchanger, only one end of the tube sheet at both ends is fixed to the shell, and the other end can move freely relative to the shell, which is called a floating head. The floating head consists of a floating tube sheet, a hook ring and a floating head end cover. It is a detachable connection, and the tube bundle can be pulled out of the shell. The thermal deformation of the tube bundle and the shell does not constrain each other, so no thermal stress will be generated. Its advantage is that it is easy to clean between and inside the tubes, and no thermal stress will be generated.

[0003] However, when a floating head heat exchanger tube bundle leaks, it is impossible to perform a pressure test to check for leaks, and it is impossible to correctly identify the leaking tube bundle, which causes the heat exchanger tube bundle leakage to further deteriorate, making the equipment unable to operate normally or even damaging the equipment. Therefore, a gas compressor interstage cooler rapid pressure test device is needed to solve the above problem. Utility Model Content

[0004] The utility model aims to provide a rapid pressurization device for an interstage cooler of a gas compressor, which has the advantages of ensuring that pressurization can be performed under a certain pressure while ensuring that the tube bundle of a heat exchanger is not damaged, and solves the problem that after the heat exchanger tube bundle leaks, it is either replaced or forcibly sealed by using the differential pressure between air pressure and water pressure, which easily leads to further deterioration of the leakage of the heat exchanger tube bundle, making it impossible for the equipment to operate normally or damaging the equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas compressor interstage cooler rapid pressure device, comprising a plug body, the plug body is provided with radial holes and axial holes, and also includes a connecting copper tube;

[0006] The connecting copper tube is welded and installed in the radial hole;

[0007] Wherein, a connecting head is welded and installed on one end of the connecting copper tube away from the plug body.

[0008] When using a rapid pressurization device for an interstage cooler of a gas compressor in the technical solution, radial holes and axial holes are opened on the plug body, and the connecting copper tube is welded and installed at the radial hole, the connecting copper tube and the connecting tube are installed as a connecting tube through the connecting head and the connecting seat, and the pressure gauge body and the sealing valve body are connected and installed with the connecting copper tube by the same means. When performing the pressurization operation, the tapered end of the plug body is wrapped with a water and electricity tape, and the plug body is screwed into the tube bundle port by using a certain knocking force. At this time, the gas source can be connected and installed with the connecting tube farthest from the plug body, thereby realizing the pressurization and leak detection operation in the tube bundle.

[0009] Preferably, one end of the plug body adopts a conical plug-shaped structure design and is made of copper together with the tube bundle.

[0010] One end of the plug body is designed with a conical plug-shaped structure and both the plug and the tube bundle are made of copper. Since copper is relatively soft, the heat exchanger tube bundle will not be damaged even if a certain knocking force is used when the tube bundle is sealed and pressed.

[0011] Preferably, the radial hole and the axial hole are both designed with a countersunk structure, the radial hole and the axial hole are interconnected in the plug body, and the axial hole is opened at the tapered end of the plug body.

[0012] By adopting a countersunk structure design for both the radial hole and the axial hole, and making the radial hole and the axial hole interconnected in the plug body, and at the same time, the axial hole is opened at the tapered end of the plug body, considering the problem of pressurizing and airtightly sealing a single tube bundle, the pressurizing tool and the sealing plug are in the shape of a tapered plug, so that the tube bundle can be connected and installed more tightly.

[0013] Preferably, one end of the connecting copper tube away from the plug body is threadedly mounted with a connecting seat through a connecting head.

[0014] By installing a connecting seat through a connecting head thread at one end of the connecting copper tube away from the plug body, auxiliary structures such as a pressure gauge body and a sealing valve body can be selectively installed during specific operations to ensure safety during pressure application.

[0015] Preferably, a connecting pipe is threadedly installed on one end of the connecting seat away from the connecting copper pipe, and connecting heads are welded and installed on both ends of the connecting pipe.

[0016] A connecting pipe is threadedly installed at one end of the connecting seat away from the connecting copper pipe, and connecting heads are welded and installed at both ends of the connecting pipe, so that the pressing tool can be extended by setting connecting pipes of different sizes.

[0017] Preferably, a pressure gauge body is threadedly mounted on one end of the connecting pipe away from the connecting copper pipe, and a sealing valve body is threadedly mounted on one end of the pressure gauge body away from the connecting copper pipe through the connecting pipe.

[0018] A pressure gauge body is threadedly installed at one end of the connecting pipe away from the connecting copper pipe, and a sealing valve body is threadedly installed at one end of the pressure gauge body away from the connecting copper pipe through the connecting pipe, so that the pressure in the tube bundle can be monitored through the pressure gauge body, and at the same time, the pressurization operation can be stopped in time by opening and closing the sealing valve body.

[0019] Preferably, a connecting pipe is threadedly installed at one end of the sealing valve body away from the connecting copper pipe and is connected to the input gas source through the connecting pipe.

[0020] A connecting pipe is threadedly installed on one end of the sealing valve body away from the connecting copper pipe and is connected with the input gas source through the connecting pipe, thereby facilitating the access operation of the input gas source.

[0021] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0022] The utility model provides a plug body, and opens radial holes and axial holes on the plug body to connect the copper tube, and welds and installs the copper tube in the radial hole. At the same time, a connector is welded and installed at one end of the connecting copper tube away from the plug body. When performing specific operations, radial holes and axial holes are opened on the plug body, and the connecting copper tube is welded and installed at the radial hole. The connecting copper tube and the connecting tube are installed as connecting tubes through the connector and the connecting seat, and the pressure gauge body and the sealing valve body are connected and installed with the connecting copper tube by the same means. When performing the pressure-pressing operation, the conical end of the plug body is wrapped with a water and electricity tape, and the plug body is screwed into the tube bundle port by using a certain knocking force. At this time, the gas source can be connected and installed with the connecting tube farthest from the plug body, thereby realizing the pressure-pressing and leak-checking operation in the tube bundle, and achieving the effect of ensuring that the pressure-pressing can be performed under a certain pressure and that the tube bundle of the heat exchanger is not damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the plug body of the utility model.

[0025] In the figure: 1. plug body; 2. connecting copper tube; 3. connecting seat; 4. connecting pipe; 5. pressure gauge body; 6. sealing valve body; 7. connecting head; 8. radial hole; 9. axial hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] like Figure 1 and Figure 2As shown, an embodiment provided by the utility model: a rapid pressure device for interstage cooler of a gas compressor, comprising a plug body 1, a radial hole 8 and an axial hole 9 are opened on the plug body 1, and also comprising a connecting copper tube 2;

[0029] Specifically,

[0030] The connecting copper tube 2 is welded and installed in the radial hole 8;

[0031] Among them, a connecting head 7 is welded and installed on one end of the connecting copper tube 2 away from the plug body 1.

[0032] A plug body 1 is provided, and radial holes 8 and axial holes 9 are opened on the plug body 1 to connect the copper tube 2, and the copper tube 2 is welded and installed in the radial hole 8. At the same time, a connector 7 is welded and installed on the end of the connecting copper tube 2 away from the plug body 1. When performing specific operations, radial holes 8 and axial holes 9 are opened on the plug body 1, and the connecting copper tube 2 is welded and installed at the radial hole 8. The connecting copper tube 2 and the connecting tube 4 are connected and installed through the connector 7 and the connecting seat 3, and the pressure gauge body 5 and the sealing valve body 6 are connected and installed with the connecting copper tube 2 by the same means. When performing the pressure-pressing operation, the tapered end of the plug body 1 is wrapped with a water and electricity tape, and the plug body 1 is screwed into the tube bundle port by using a certain knocking force. At this time, the gas source can be connected and installed with the connecting tube 4 farthest from the plug body 1, thereby realizing the pressure-pressing and leak-checking operation in the tube bundle, thereby achieving the effect of ensuring that the pressure can be pressed under a certain pressure and at the same time ensuring that the tube bundle of the heat exchanger is not damaged.

[0033] Furthermore, one end of the plug body 1 adopts a conical plug-shaped structure design and is made of copper together with the tube bundle.

[0034] By adopting a conical plug-shaped structure design at one end of the plug body 1 and making both it and the tube bundle of copper, since copper is relatively soft, when the tube bundle is sealed and pressed, even if a certain knocking force is used, the heat exchanger tube bundle will not be damaged.

[0035] Furthermore, both the radial hole 8 and the axial hole 9 are designed with a countersunk structure. The radial hole 8 and the axial hole 9 are interconnected in the plug body 1 , and the axial hole 9 is opened at the tapered end of the plug body 1 .

[0036] By designing the radial hole 8 and the axial hole 9 with a countersunk structure, and making the radial hole 8 and the axial hole 9 interconnected in the plug body 1, and at the same time, the axial hole 9 is opened at the tapered end of the plug body 1, considering the problem of pressurizing and airtightly sealing a single tube bundle, the pressing tool and the sealing plug are in the shape of a tapered plug, so that the tube bundle can be connected and installed more tightly.

[0037] Furthermore, the end of the connecting copper tube 2 away from the plug body 1 is threadedly mounted with a connecting seat 3 through a connecting head 7 .

[0038] By threading a connecting seat 3 through a connecting head 7 at the end of the connecting copper tube 2 away from the plug body 1, auxiliary structures such as a pressure gauge body 5 and a sealing valve body 6 can be selectively installed during specific operations to ensure safety during pressure application.

[0039] Furthermore, a connecting pipe 4 is threadedly installed at one end of the connecting seat 3 away from the connecting copper tube 2, and connecting heads 7 are welded and installed at both ends of the connecting pipe 4.

[0040] A connecting pipe 4 is threadedly installed at one end of the connecting seat 3 away from the connecting copper tube 2, and connecting heads 7 are welded and installed at both ends of the connecting pipe 4. Therefore, the pressing tool can be extended by setting connecting pipes 4 of different sizes.

[0041] Furthermore, a pressure gauge body 5 is threadedly installed on one end of the connecting pipe 4 away from the connecting copper pipe 2 , and a sealing valve body 6 is threadedly installed on one end of the pressure gauge body 5 away from the connecting copper pipe 2 through the connecting pipe 4 .

[0042] A pressure gauge body 5 is threadedly installed on the end of the connecting pipe 4 away from the connected copper pipe 2, and a sealing valve body 6 is threadedly installed on the end of the pressure gauge body 5 away from the connected copper pipe 2 through the connecting pipe 4, so that the pressure in the tube bundle can be monitored through the pressure gauge body 5, and at the same time, the pressurization operation can be stopped in time by opening and closing the sealing valve body 6.

[0043] Furthermore, a connecting pipe 4 is threadedly installed on one end of the sealing valve body 6 away from the connecting copper pipe 2 and is connected to the input gas source through the connecting pipe 4 .

[0044] A connecting pipe 4 is threadedly installed on one end of the sealing valve body 6 away from the connecting copper pipe 2 and connected with the input gas source through the connecting pipe 4, so as to facilitate the access operation of the input gas source.

[0045] When the utility model is used, radial holes 8 and axial holes 9 are opened on the plug body 1, and the connecting copper tube 2 is welded and installed at the radial hole 8, and the connecting copper tube 2 is connected to the connecting tube 4 through the connecting head 7 and the connecting seat 3, and the pressure gauge body 5 and the sealing valve body 6 are connected and installed with the connecting copper tube 2 by the same means. When performing the pressure operation, the tapered end of the plug body 1 is wrapped with a water and electricity tape, and the plug body 1 is screwed into the tube bundle port by using a certain knocking force. At this time, the gas source can be connected and installed with the connecting tube 4 farthest from the plug body 1, thereby realizing the pressure injection and leak detection operation in the tube bundle.

[0046] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A rapid pressure-pressing device for an interstage cooler of a gas compressor, comprising a plug body (1), wherein the plug body (1) is provided with a radial hole (8) and an axial hole (9), wherein: Also includes: Connecting copper tube (2), and welding and installing it in radial hole (8); Wherein, a connecting head (7) is welded and installed on one end of the connecting copper tube (2) which is away from the plug body (1).

2. A gas compressor interstage cooler rapid pressure relief device according to claim 1, characterized in that: One end of the plug body (1) is designed with a conical plug-shaped structure and is made of copper together with the tube bundle.

3. A gas compressor interstage cooler rapid pressure relief device according to claim 1, characterized in that: The radial hole (8) and the axial hole (9) are both designed as countersunk holes. The radial hole (8) and the axial hole (9) are interconnected in the plug body (1). The axial hole (9) is opened at the conical end of the plug body (1).

4. A gas compressor interstage cooler rapid pressure relief device according to claim 1, characterized in that: One end of the connecting copper tube (2) facing away from the plug body (1) is threadedly mounted with a connecting seat (3) via a connecting head (7).

5. A gas compressor interstage cooler rapid pressure relief device according to claim 4, characterized in that: A connecting pipe (4) is threadedly mounted on one end of the connecting seat (3) away from the connecting copper pipe (2), and connecting heads (7) are welded and mounted on both ends of the connecting pipe (4).

6. A gas compressor interstage cooler rapid pressure relief device according to claim 5, characterized in that: The end of the connecting pipe (4) away from the connecting copper pipe (2) is threadedly mounted with a pressure gauge body (5), and the end of the pressure gauge body (5) away from the connecting copper pipe (2) is threadedly mounted with a sealing valve body (6) through the connecting pipe (4).

7. A gas compressor interstage cooler rapid pressure relief device according to claim 6, characterized in that: The end of the sealing valve body (6) facing away from the connecting copper tube (2) is threadedly mounted with a connecting tube (4) and is connected to an input gas source via the connecting tube (4).