Mechanical vision lighting module of automatic packaging equipment
By installing spotlights and reflectors in the inspection chamber of the automated packaging equipment, the problem of insufficient lighting in the inspection chamber is solved, and the detection effect and efficiency are improved.
Patent Information
- Application Number
- CN202421325565.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the inspection process, the automatic packaging equipment is located in a dim detection chamber, insufficient lighting affects the detection effect.
A mechanical visual lighting module is designed, including installing spotlights and reflectors in the detection chamber, illuminating the spotlights and refracting the light source through the spotlights to ensure sufficient lighting in the detection chamber.
By increasing lighting, the clarity and detection efficiency of the shooting device for the product are improved, and detection errors caused by insufficient lighting are avoided.
Smart Images
Figure CN222561890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical vision lighting of automated packaging equipment, and more specifically, to a mechanical vision lighting module of automated packaging equipment. Background Art
[0002] Automated packaging equipment is generally divided into semi-automatic packaging machines and fully automatic packaging machines. Automatic packaging machines are mainly used for automatic packaging of materials in the food, medicine, chemical and other industries and plant seeds. After packaging, the packaging needs to be inspected to prevent damage and unsealed conditions. During the inspection process, since the product is located inside the inspection warehouse, the interior is relatively dim and the lighting effect is not sufficient in most cases, which will affect the inspection effect. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a mechanical vision lighting module for automated packaging equipment, which has the advantages of sufficient lighting and improved detection effect.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mechanical vision lighting module of an automated packaging equipment comprises a working bin, a slide groove 1 is provided above the working bin, a slider 1 is slidably connected inside the slide groove 1, a detection bin with lateral displacement freedom is fixedly installed above the slider 1, a fixing plate is fixedly installed at the bottom of the detection bin, a connecting shaft is rotatably connected inside the fixing plate, a spotlight is fixedly installed in the middle of the connecting shaft, a shooting device is fixedly installed at the top middle part of the working bin, a controller is fixedly installed at the right rear of the top of the detection bin, a reflector is fixedly installed on the inner side of the detection bin, and a curtain is fixedly installed on the left side of the detection bin.
[0005] The beneficial effect of adopting the above technical solution is: by fixing a plurality of baffles on the outside of the conveyor belt, the products are separated on the surface of the conveyor belt, and a reflector is fixedly installed on the inside of the inspection bin. When it is necessary to inspect the passing products, the spotlight is turned on to illuminate the products inside the inspection bin, and the reflector refracts the light source illuminated by the spotlight, so as to achieve sufficient illumination of the inside of the inspection bin, improve the clarity of the product photographed by the camera, and improve the efficiency of inspection.
[0006] As a preferred technical solution of the utility model, a motor is fixedly installed in front of the working bin, a rotating shaft is fixedly installed at the output end of the motor, a transmission shaft is fixedly sleeved on the outer side of the rotating shaft, a conveyor belt is transmission-connected to the outer side of the transmission shaft, and a baffle is fixedly installed on the side of the conveyor belt away from the transmission shaft.
[0007] The beneficial effect of adopting the above technical solution is that the motor is located on the right side of the detection chamber, and the rotating shaft is driven to rotate by starting the motor, and the rotating shaft drives the transmission shaft to rotate, so that the conveyor belt has a transmission effect.
[0008] As a preferred technical solution of the utility model, a slide groove 2 is opened on the left side of the working bin, a slider 2 is slidably connected inside the slide groove 2, a collecting bin is fixedly installed on the left side of the slider 2, a fixed shaft is rotatably connected inside the collecting bin, and a balancing cover is fixedly installed on the outer side of the fixed shaft.
[0009] The beneficial effect of adopting the above technical solution is that: the balancing cover is located inside the collecting bin. When a product falls onto the upper right side of the balancing cover, the left-right balance of the balancing cover will be broken, and the product will tilt the right side of the balancing cover downward, and the product will fall into the collecting bin.
[0010] As a preferred technical solution of the utility model, there are two slide grooves 1 and two sliders 1, and the two slide grooves 1 and the two sliders 1 are respectively located on the front and rear sides of the conveyor belt.
[0011] The beneficial effect of adopting the above technical solution is that the two sliders can drive the detection chamber to move left and right, and when the parts inside the detection chamber need to be inspected and disassembled, the detection chamber can be disassembled quickly.
[0012] As a preferred technical solution of the utility model, there are multiple fixing plates, and the multiple fixing plates are all located inside the detection chamber. There are multiple spotlights, and the multiple spotlights are all located above the baffle.
[0013] The beneficial effect of adopting the above technical solution is that the angles of multiple spotlights can be adjusted left and right by rotating the connecting shaft and multiple fixing plates, so that the light can illuminate the surface of the product at multiple angles, making the photos clearer.
[0014] As a preferred technical solution of the utility model, there are two reflectors, and both of the two reflectors are located inside the detection chamber.
[0015] The beneficial effect of adopting the above technical solution is that the two reflectors are located below the multiple spotlights. When the multiple spotlights illuminate the bottom, the two reflectors will refract the light sources illuminated by the multiple spotlights, thereby making the interior of the inspection chamber brighter, while saving more illumination equipment and resources.
[0016] As a preferred technical solution of the utility model, there are multiple baffles, and the multiple baffles are all located on the surface of the conveyor belt.
[0017] The beneficial effect of adopting the above technical solution is that the multiple baffles are all rectangular in shape and perpendicular to the surface of the conveyor belt. The main function is to separate the products, thereby increasing the distance between the products and facilitating photography and observation.
[0018] As a preferred technical solution of the utility model, there are two slide grooves 2 and two sliders 2, and the two slide grooves 2 and the two sliders 2 are both located inside the working compartment.
[0019] The beneficial effect of adopting the above technical solution is that the two sliders 2 drive the collecting bin to slide inside the two slide grooves 2, so that the collecting bin has the freedom of lifting and lowering, thereby facilitating the disassembly and installation of the collecting bin. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;
[0022] Figure 3 For this utility model Figure 1 A schematic diagram of the structure at B;
[0023] Figure 4 This is a schematic diagram of the structure of the collection bin of the utility model;
[0024] Figure 5 For this utility model Figure 4 Enlarged schematic diagram of the structure at location C.
[0025] In the figure: 1. working chamber; 2. motor; 3. rotating shaft; 4. transmission shaft; 5. conveyor belt; 6. baffle; 7. slide 1; 8. slider 1; 9. detection chamber; 10. fixed plate; 11. connecting shaft; 12. spotlight; 13. shooting device; 14. controller; 15. reflector; 16. curtain; 17. slide 2; 18. slider 2; 19. collection chamber; 20. fixed shaft; 21. balance cover. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 5As shown, the utility model provides a mechanical vision lighting module for automated packaging equipment, including a working bin 1, a slide groove 7 is provided above the working bin 1, a slider 8 is slidably connected inside the slide groove 7, a detection bin 9 with lateral displacement freedom is fixedly installed above the slider 8, a fixing plate 10 is fixedly installed at the bottom of the detection bin 9, a connecting shaft 11 is rotatably connected inside the fixing plate 10, a spotlight 12 is fixedly installed in the middle of the connecting shaft 11, a shooting device 13 is fixedly installed at the top middle part of the working bin 1, a controller 14 is fixedly installed at the right rear of the top of the detection bin 9, a reflector 15 is fixedly installed on the inner side of the detection bin 9, and a curtain 16 is fixedly installed on the left side of the detection bin 9.
[0028] The photographing device 13 is located just above the conveyor belt 5. When there are packaged products moving at the bottom, the photographing device 13 will take photos of the products above the conveyor belt 5 to prevent the occurrence of unpackaged products.
[0029] Among them, a motor 2 is fixedly installed in front of the working chamber 1, a rotating shaft 3 is fixedly installed at the output end of the motor 2, a transmission shaft 4 is fixedly sleeved on the outer side of the rotating shaft 3, a conveyor belt 5 is transmission-connected to the outer side of the transmission shaft 4, and a baffle 6 is fixedly installed on the side of the conveyor belt 5 away from the transmission shaft 4.
[0030] The motor 2 is located on the right side of the detection chamber 9. By starting the motor 2, the rotating shaft 3 is driven to rotate, and the rotating shaft 3 drives the transmission shaft 4 to rotate, so that the conveyor belt 5 has a transmission effect.
[0031] Among them, a slide groove 17 is opened on the left side of the working bin 1, and a slider 18 is slidably connected inside the slide groove 17. A collecting bin 19 is fixedly installed on the left side of the slider 18. A fixed shaft 20 is rotatably connected inside the collecting bin 19, and a balancing cover plate 21 is fixedly installed on the outer side of the fixed shaft 20.
[0032] The balancing cover 21 is located inside the collecting bin 19 . When a product falls onto the upper right side of the balancing cover 21 , the left-right balance of the balancing cover 21 will be broken, and the product will tilt the right side of the balancing cover 21 downward, and the product will fall into the collecting bin 19 .
[0033] There are two slide grooves 7 and two sliders 8, and the two slide grooves 7 and the two sliders 8 are respectively located at the front and rear sides of the conveyor belt 5.
[0034] The two sliders 8 can drive the detection chamber 9 to move left and right. When the parts inside the detection chamber 9 need to be inspected and disassembled, the detection chamber 9 can be quickly disassembled.
[0035] There are multiple fixing plates 10 , all of which are located inside the detection chamber 9 , and there are multiple spotlights 12 , all of which are located above the baffle 6 .
[0036] The multiple spotlights 12 can be adjusted in angle by rotating the connecting shaft 11 and the multiple fixing plates 10 left and right, so that the light can illuminate the surface of the product at multiple angles, making the photo clearer.
[0037] There are two reflectors 15 , and both reflectors 15 are located inside the detection chamber 9 .
[0038] The two reflectors 15 are both located below the multiple spotlights 12. When the multiple spotlights 12 illuminate the bottom, the two reflectors 15 will refract the light source illuminated by the multiple spotlights 12, thereby making the interior of the inspection chamber 9 brighter, while saving more illumination equipment and resources.
[0039] There are multiple baffles 6 , and the multiple baffles 6 are all located on the surface of the conveyor belt 5 .
[0040] The multiple baffles 6 are all rectangular in shape and perpendicular to the surface of the conveyor belt 5. Their main function is to separate the products, thereby increasing the distance between the products for easy photography and observation.
[0041] There are two chute grooves 17 and two sliders 18 , and both chute grooves 17 and two sliders 18 are located inside the working chamber 1 .
[0042] The two sliders 18 drive the collecting bin 19 to slide inside the two slide grooves 17 , so that the collecting bin 19 has the freedom of lifting and lowering, thereby facilitating the disassembly and installation of the collecting bin 19 .
[0043] The working principle and use process of this utility model:
[0044] First, the detection bin 9 is installed above the working bin 1 through the sliding action of the slider 8 and the slide slot 7, and then the motor 2 is started to drive the rotating shaft 3 to rotate, so that the conveyor belt 5 is transported;
[0045] When it is necessary to inspect the passing products, the spotlight 12 is turned on to illuminate the products inside the inspection chamber 9, and the reflector 15 refracts the light source illuminated by the spotlight 12, so that the inside of the inspection chamber 9 is sufficiently illuminated, the clarity of the product photographed by the camera 13 is improved, and the efficiency of inspection is improved;
[0046] Secondly, because the products are separated by the baffle 6, the space between the products is increased, so that the camera 13 can take clearer pictures;
[0047] Finally, the balancing cover 21 is located inside the collecting bin 19. When a product falls onto the upper right side of the balancing cover 21, the left-right balance of the balancing cover 21 will be broken, and the product will tilt the right side of the balancing cover 21 downward. At this time, the product will fall into the collecting bin 19, completing the collection of the product and facilitating unified management later.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Mechanical vision lighting module for automated packaging equipment, characterized in that: include: A working chamber, wherein a slide groove 1 is provided on the top of the working chamber, a slider 1 is slidably connected inside the slide groove 1, a detection chamber with lateral displacement freedom is fixedly installed above the slider 1, a fixing plate is fixedly installed at the bottom of the detection chamber, and a connecting shaft is rotatably connected inside the fixing plate; A spotlight is fixedly installed in the middle of the connecting shaft, a shooting device is fixedly installed at the top of the middle of the working chamber, a controller is fixedly installed at the right rear of the top of the detection chamber, a reflector is fixedly installed on the inner side of the detection chamber, and a curtain is fixedly installed on the left side of the detection chamber.
2. The machine vision lighting module of the automated packaging equipment according to claim 1, characterized in that: A motor is fixedly installed in front of the working bin, a rotating shaft is fixedly installed at the output end of the motor, a transmission shaft is fixedly sleeved on the outer side of the rotating shaft, a conveyor belt is transmission-connected on the outer side of the transmission shaft, and a baffle is fixedly installed on the side of the conveyor belt away from the transmission shaft.
3. The machine vision lighting module of the automated packaging equipment according to claim 1, characterized in that: A slide groove 2 is provided on the left side of the working bin, a slider 2 is slidably connected inside the slide groove 2, a collecting bin is fixedly installed on the left side of the slider 2, a fixed shaft is rotatably connected inside the collecting bin, and a balancing cover is fixedly installed on the outer side of the fixed shaft.
4. The machine vision lighting module of the automated packaging equipment according to claim 2, characterized in that: There are two slide grooves 1 and two slide blocks 1, and the two slide grooves 1 and the two slide blocks 1 are respectively located at the front and rear sides of the conveyor belt.
5. The machine vision lighting module of the automated packaging equipment according to claim 1, characterized in that: There are a plurality of fixing plates, and the plurality of fixing plates are all located inside the detection chamber. There are a plurality of spotlights, and the plurality of spotlights are all located above the baffle.
6. The machine vision lighting module of the automated packaging equipment according to claim 1, characterized in that: There are two reflectors, and both reflectors are located inside the detection chamber.
7. The machine vision lighting module of the automated packaging equipment according to claim 2, characterized in that: There are multiple baffles, and the multiple baffles are all located on the surface of the conveyor belt.
8. The machine vision lighting module of the automated packaging equipment according to claim 3, characterized in that: There are two slide grooves 2 and two slide blocks 2, and the two slide grooves 2 and the two slide blocks 2 are both located inside the working compartment.