Cable ultraviolet irradiation device
By designing a cable UV irradiation device including rotary UV lamps and hot air treatment systems, the problems of uneven light and melted plastic dripping in existing equipment are solved, and a more uniform and efficient curing effect is achieved.
Patent Information
- Application Number
- CN202421313212.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Existing cable ultraviolet irradiation curing equipment has problems of uneven light and dripping of melted plastic, which affects the curing uniformity and the difficulty of cleaning the equipment.
A cable ultraviolet light irradiation device is designed, including a plurality of brackets arranged in an array, a first cylinder, a rotating second cylinder, an annular array of ultraviolet lamps, an ejection member, a transport member and a hot air member. The driving member drives the tooth ring to rotate, and drives the second cylinder to rotate, achieving all-round rotation of the ultraviolet lamp; before the cable enters the second cylinder, the melted plastic on the cable surface is initially dried and solidified by the hot air element.
The uniformity of ultraviolet curing is achieved, the melted plastic dripping is avoided, the curing effect and efficiency is improved, and the equipment cleaning process is simplified.
Smart Images

Figure CN222562332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a cable ultraviolet irradiation device. Background Art
[0002] The conductors of the cable are usually wrapped with a plastic protective layer. In the prior art, a plastic protective layer is usually injection-molded on the outside of the conductor and then heated and cured. This curing method takes a long time and has low efficiency. Therefore, it is necessary to use fast ultraviolet light curing technology to cure the plastic protective layer.
[0003] The existing cable UV curing equipment has the following main drawbacks during use: uneven light, which affects the uniformity of curing. In addition, at the beginning of UV curing, the melted plastic on the protective layer is easy to drip and adhere to the inner wall of the equipment, affecting the curing effect, and it is difficult to clean up later. Therefore, there is room for improvement. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted by the utility model is: a cable ultraviolet irradiation device, comprising: an irradiation mechanism, the irradiation mechanism includes a plurality of brackets arranged in an array, a first cylinder mounted on the bracket, a second cylinder rotatably mounted on the bracket and located on one side of the first cylinder, a spraying member fixed in an annular array on the inner wall of the first cylinder, a transmission member arranged on the outside of the first cylinder and connected to the spraying member, a hot air member installed on the outer side of the first cylinder and connected to the transmission member, an ultraviolet lamp fixed in an annular array on the inner wall of the second cylinder, a gear ring fixed on the outer side of the second cylinder, and a driving member installed on one side bracket and meshing with the gear ring.
[0006] In a preferred example, the utility model can be further configured as follows: a feed pipe is fixed at one end of the first cylinder and communicates with the inner cavity of the first cylinder, and a connecting pipe is provided at the other end of the first cylinder and extends into the inner cavity of the second cylinder.
[0007] In a preferred example, the utility model can be further configured as follows: the spraying member includes a rectangular hollow tube fixed on the inner wall of the first cylinder and a nozzle fixed on the rectangular hollow tube in an array and connected to the inner cavity of the rectangular hollow tube.
[0008] In a preferred example, the utility model can be further configured as follows: the transmission component includes an annular empty pipe sleeved on the outside of the first cylinder and branch pipes fixed on the inside of the annular empty pipe in an annular array, one end of the branch pipe is connected to the annular empty pipe and the other end is connected to the rectangular empty pipe.
[0009] In a preferred example, the utility model can be further configured as follows: the hot air component includes a shell fixed to the outside of the first cylinder and connected to the annular empty pipe, a high-speed fan installed on the inner wall of the shell, a heating wire installed on the inner wall of the shell, and a filter fixed on one side of the shell.
[0010] In a preferred example, the utility model can be further configured as follows: the driving member includes a motor mounted on a side bracket and a gear fixedly sleeved on the motor shaft.
[0011] In a preferred example, the present invention can be further configured as follows: the gear and the gear ring are meshed with each other.
[0012] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0013] 1. In the utility model, the second cylinder is rotatably mounted on the bracket, and a plurality of ultraviolet lamps are installed in a circular array on the inner wall of the second cylinder. At the same time, a sleeve gear ring is fixed on the outer side of the second cylinder, and a driving member is installed on one side of the bracket to engage with the gear ring. The gear ring is driven to rotate by the driving member, and the rotation of the gear ring drives the second cylinder to rotate, and the rotation of the second cylinder drives the ultraviolet lamp to rotate, so that when the cable passes through the second cylinder, the rotating ultraviolet lamp can irradiate the surface of the cable in all directions, thereby ensuring the uniformity of ultraviolet light curing and improving practical performance.
[0014] 2. In the utility model, a first through hole is arranged on one side of the second cylinder, and a plurality of ejection parts are fixed in an array on the inner wall of the first cylinder, a transmission part is arranged on the outer side of the first cylinder, and a hot air part is installed on the first cylinder to be connected with the transmission part. Before the cable enters the second cylinder, the cable is located in the inner cavity of the first cylinder, the hot air part is started, and the hot air is sent into the ejection part through the transmission part for ejection, so as to preliminarily dry and solidify the melted plastic on the surface of the cable and make it preliminarily condense, so that when the cable enters the second cylinder for ultraviolet light curing, the melted plastic on the surface of the cable will not drip, thereby ensuring the cleanliness of the inner wall of the second cylinder and increasing the curing effect and curing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model.
[0018] Reference numerals:
[0019] 100, irradiation mechanism; 110, bracket; 120, first cylinder; 121, feed pipe; 122, connecting pipe; 130, second cylinder; 140, ejection member; 141, rectangular empty pipe; 142, nozzle; 150, transmission member; 151, annular empty pipe; 152, branch pipe; 160, hot air member; 161, shell; 162, high-speed fan; 163, heating wire; 164, filter; 170, ultraviolet lamp; 180, gear ring; 190, drive member; 191, motor; 192, gear. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0021] Some embodiments of the present invention are described below in conjunction with the accompanying drawings.
[0022] Embodiment 1:
[0023] Combination Figure 1-3 As shown, this embodiment provides a cable ultraviolet irradiation device, including: an irradiation mechanism 100.
[0024] The irradiation mechanism 100 includes a plurality of brackets 110 arranged in an array, a first cylinder 120 installed on the bracket 110, a second cylinder 130 rotatably installed on the bracket 110 and located on one side of the first cylinder 120, a spraying member 140 fixed in an annular array on the inner wall of the first cylinder 120, a transmission member 150 arranged on the outside of the first cylinder 120 and connected to the spraying member 140, a hot air member 160 installed on the outer surface of the first cylinder 120 and connected to the transmission member 150, an ultraviolet lamp 170 fixed in an annular array on the inner wall of the second cylinder 130, a gear ring 180 fixed on the outer surface of the second cylinder 130, and a driving member 190 installed on one side of the bracket 110 and meshing with the gear ring 180.
[0025] The bracket 110 is used to install the first cylinder 120 and the second cylinder 130 to ensure the stability of the first cylinder 120 and the second cylinder 130. The first cylinder 120 is fixed on the bracket 110, and a feeding pipe 121 is fixed at one end to communicate with the inner cavity of the first cylinder 120 to facilitate the cable to be fed into the inner cavity of the first cylinder 120, and a connecting pipe 122 is provided at the other end to extend into the inner cavity of the second cylinder 130 to facilitate the cable to be fed into the second cylinder 130 after the surface is initially cured.
[0026] The spraying member 140 is used to spray hot air evenly to preliminarily dry the melted plastic on the surface of the cable, and includes a rectangular empty tube 141 fixed on the inner wall of the first cylinder 120 and a nozzle 142 fixed in an array on the rectangular empty tube 141 and connected to the inner cavity of the rectangular empty tube 141. The rectangular empty tube 141 is used to install the nozzle 142 and send hot air into the nozzle 142. The nozzle 142 is used to spray hot air.
[0027] The transmission component 150 is used to deliver the hot air into the ejection component 140. It includes an annular empty pipe 151 sleeved on the outside of the first cylinder 120 and a branch pipe 152 fixed on the inside of the annular empty pipe 151 in an annular array. One end of the branch pipe 152 is connected to the annular empty pipe 151 and the other end is connected to the rectangular empty pipe 141, so that the hot air in the annular empty pipe 151 can enter the rectangular empty pipe 141 through the branch pipe 152.
[0028] The hot air component 160 is used to generate hot air, and includes a shell 161 fixed to the outside of the first cylinder 120 and connected to the annular empty pipe 151, a high-speed fan 162 installed on the inner wall of the shell 161, an electric heating wire 163 installed on the inner wall of the shell 161, and a filter 164 fixed on one side of the shell 161. The high-speed fan 162 faces the annular empty pipe 151 and is used to accelerate the airflow into the annular empty pipe 151. The electric heating wire 163 is used to heat the air to form hot air. The filter 164 is used to filter dust and impurities in the air.
[0029] The ultraviolet lamps 170 are fixed on the inner wall of the second cylinder 130 in a circular array and are used to solidify the plastic protective layer on the surface of the cable.
[0030] The driving member 190 includes a motor 191 installed on a side bracket 110 and a gear 192 fixedly sleeved on the shaft of the motor 191. The gear 192 is meshed with the gear ring 180. When the motor 191 rotates, it drives the gear 192 to rotate. The rotation of the gear 192 drives the gear ring 180 to rotate. The rotation of the gear ring 180 drives the second cylinder 130 to rotate. The rotation of the second cylinder 130 drives the ultraviolet lamp 170 to rotate. When the cable passes through the second cylinder 130, the rotating ultraviolet lamp 170 can irradiate the surface of the cable in all directions to ensure the uniformity of ultraviolet light curing.
[0031] The working principle and use process of the utility model are as follows: when in use, the cable with melted plastic attached to the surface is placed in the first cylinder 120, at which time the motor 191 is started to suck the outside air into the shell 161 and accelerate it into the annular empty pipe 151, and at the same time the electric heating wire 163 is started to heat the sucked air to make it a high-temperature airflow, and the high-temperature airflow enters the annular empty pipe 151 and then enters the rectangular empty pipe 141 through the branch pipe 152, and is sprayed outward through the nozzle 142 to preliminarily solidify the plastic on the surface of the cable, so that After initial condensation, the cable with a preliminary solidified surface enters the second cylinder 130, and the ultraviolet lamp 170 is started to solidify the plastic protective layer on the cable surface. At the same time, the motor 191 is started to drive the gear 192 to rotate, and the rotation of the gear 192 drives the gear ring 180 to rotate, and the rotation of the gear ring 180 drives the second cylinder 130 to rotate. The rotation of the second cylinder 130 drives the ultraviolet lamp 170 on its inner wall to rotate, so as to ensure the uniformity of ultraviolet light irradiation and improve the curing effect. The cable with the surface solidified is sent out from one side of the second cylinder 130.
[0032] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A cable ultraviolet irradiation device, comprising: The irradiation mechanism (100) is characterized in that the irradiation mechanism (100) comprises a plurality of brackets (110) arranged in an array, a first cylinder (120) mounted on the bracket (110), a second cylinder (130) rotatably mounted on the bracket (110) and located on one side of the first cylinder (120), a spraying member (140) fixed on the inner wall of the first cylinder (120) in an annular array, a transmission member (150) arranged on the outside of the first cylinder (120) and connected to the spraying member (140), a hot air member (160) mounted on the outer surface of the first cylinder (120) and connected to the transmission member (150), an ultraviolet lamp (170) fixed on the inner wall of the second cylinder (130) in an annular array, a gear ring (180) fixed on the outer surface of the second cylinder (130), and a driving member (190) mounted on one side of the bracket (110) and meshing with the gear ring (180).
2. A cable ultraviolet irradiation device according to claim 1, characterized in that: A feed pipe (121) is fixed to one end of the first cylinder (120) and communicates with the inner cavity of the first cylinder (120), and a connecting pipe (122) is provided at the other end of the first cylinder (120) and extends into the inner cavity of the second cylinder (130).
3. A cable ultraviolet irradiation device according to claim 1, characterized in that: The spraying member (140) comprises a rectangular hollow tube (141) fixed on the inner wall of the first cylinder (120) and spray heads (142) fixed in an array on the rectangular hollow tube (141) and connected to the inner cavity of the rectangular hollow tube (141).
4. A cable ultraviolet irradiation device according to claim 1, characterized in that: The transmission member (150) comprises an annular hollow tube (151) sleeved on the outside of the first cylinder (120) and branch tubes (152) fixed in an annular array on the inside of the annular hollow tube (151); one end of the branch tube (152) is connected to the annular hollow tube (151) and the other end is connected to the rectangular hollow tube (141).
5. A cable ultraviolet irradiation device according to claim 4, characterized in that: The hot air component (160) comprises a shell (161) fixed to the outside of the first cylinder (120) and connected to the annular hollow tube (151), a high-speed fan (162) installed on the inner wall of the shell (161), an electric heating wire (163) installed on the inner wall of the shell (161), and a filter (164) fixed to one side of the shell (161).
6. A cable ultraviolet irradiation device according to claim 1, characterized in that: The driving member (190) comprises a motor (191) mounted on a side bracket (110) and a gear (192) fixedly sleeved on a shaft of the motor (191).
7. A cable ultraviolet irradiation device according to claim 6, characterized in that: The gear (192) and the gear ring (180) mesh with each other.
Citation Information
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