Diverter with high welding stability
By adopting the wiring terminals with an L-shaped plate structure and a special copper plate in the diverter, combined with the step and notch design, the problems of low welding accuracy and poor stability of the existing diverter are solved, and the welding effect of high strength, stability and high efficiency is achieved.
Patent Information
- Application Number
- CN202420289099.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-02-06
AI Technical Summary
When welding wires and other components, existing diverters have low welding accuracy and poor stability.
A shunt with high welding stability is designed, using the terminals of the L-shaped plate structure and a special copper plate. The welding efficiency is improved by the concentrated heating of current during welding, and the positioning is assisted by step structure and notch design to improve welding stability and accuracy.
It improves the welding strength and stability of the conductors and terminals, increases the welding area, reduces the conduction speed in welding efficiency, and effectively improves the stability and accuracy of welding.
Smart Images

Figure CN222562973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a shunt with high welding stability. Background Art
[0002] The shunt is an essential component in intelligent circuit breakers, power supplies, disconnectors and test instruments. Its mechanical structure is shown in Chinese patent CN307093367S. It is composed of two materials, manganese copper and red copper. Two terminals are provided on the upper side for connecting wires, and the left and right sides are used for welding other components. The existing shunt has the problem of low welding accuracy of wires and other components and poor welding stability. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a shunt with high welding stability, which has high welding precision and good welding stability when being welded with a wire or other components.
[0004] In order to solve the above technical problems, the utility model provides a shunt with high welding stability, including a vertically arranged rectangular manganese copper plate, the normal direction of the manganese copper plate is in the front-to-back direction, two wiring terminals arranged at intervals on the upper side of the manganese copper plate are arranged, a first copper plate arranged vertically and extending to the left is connected to the left side of the manganese copper plate, and a second copper plate arranged vertically and extending to the right is connected to the right side of the manganese copper plate. The thickness of the manganese copper plate, the first copper plate, and the second copper plate along the front-to-back direction is the same, the second copper plate includes a base, an extension portion extending to the right is provided on the right side of the base, the lower side of the extension portion is higher than the lower side of the base, and the right side of the extension portion is tilted and bent backwards The wiring terminal is a vertically arranged L-shaped plate, the normal direction of the L-shaped plate is front-to-back, the thickness of the L-shaped plate along the front-to-back direction is less than the thickness of the manganese copper plate, and the front side of the L-shaped plate is flush with the front side of the manganese copper plate. The L-shaped plate includes a vertical plate with a vertical length direction, the lower side of the vertical plate is connected to the manganese copper plate, and the upper sides of the two vertical plates are connected to horizontal plates extending away from each other to the left and right directions. The first copper plate includes a first part and a second part connected to the left and right, the rear sides of the first part and the second part are flush, the thickness of the first part is less than the thickness of the second part, and a notch is provided on the upper side of the second part corresponding to the connection with the first part along the front-to-back direction.
[0005] For the purpose of simple explanation, the shunt with high welding stability described in the present invention is referred to as the shunt below.
[0006] Advantages of this shunt: This shunt is used for: intelligent circuit breakers, power supplies, disconnect switches and test instruments. The terminal of this shunt adopts an L-shaped plate structure, and the thickness of the L-shaped plate along the front and back directions is less than the thickness of the manganese copper plate. The wire is welded to the transverse plate of the L-shaped plate. Compared with the columnar terminal of the existing shunt, the welding area is increased, and the welding strength and stability of the wire and the terminal are significantly increased. Moreover, since the thickness of the L-shaped plate is smaller than that of the columnar terminal, during welding, the current will concentrate heat at the welding position, which reduces the conduction speed to the entire shunt body, and can improve the welding efficiency. The thickness of the first part of the first copper plate is less than the thickness of the second part, and the rear sides of the first and second parts are flush, so that the front side of the first copper plate will form a step at the junction of the first and second parts. This step can play a role in auxiliary positioning when welding other components, and can effectively improve the stability and accuracy of welding. The design of the notch can slightly isolate the first part of the first copper plate from the shunt body, which is conducive to welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 This is the front view of the shunt.
[0008] Figure 2 This is a top view of the shunt. DETAILED DESCRIPTION
[0009] See also Figure 1 , Figure 2 A shunt with high welding stability comprises a vertically arranged rectangular manganese copper plate 1, the normal direction of the manganese copper plate 1 is in the front-to-back direction, two connecting terminals 11 arranged at intervals on the upper side of the manganese copper plate 1 are arranged, a first copper plate 2 arranged vertically and extending to the left is connected to the left side of the manganese copper plate 1, and a second copper plate 3 arranged vertically and extending to the right is connected to the right side of the manganese copper plate 1. The thickness of the manganese copper plate 1, the first copper plate 2, and the second copper plate 3 along the front-to-back direction is the same, the second copper plate 3 comprises a base 31, an extension portion 32 extending to the right is arranged on the right side of the base 31, the lower side of the extension portion 32 is higher than the lower side of the base 31, and the right side of the extension portion 32 is tilted and bent backward, and the connecting terminal 11 is arranged vertically. An L-shaped plate, wherein the normal direction of the L-shaped plate is forward and backward, the thickness of the L-shaped plate along the forward and backward direction is less than the thickness of the manganese copper plate 1, and the front side of the L-shaped plate is flush with the front side of the manganese copper plate 1, the L-shaped plate comprises a vertical plate 111 having a vertical length direction, the lower side of the vertical plate 111 is connected to the manganese copper plate 1, and the upper sides of the two vertical plates 111 are both connected with a horizontal plate 112 extending away from the outer side in the left and right directions, the first copper plate 2 comprises a first part 21 and a second part 22 connected to the left and right, the rear sides of the first part 21 and the second part 22 are flush, the thickness of the first part 21 is less than the thickness of the second part 22, and a notch 221 penetrating the second part 22 along the forward and backward direction is provided on the upper side of the second part 22 corresponding to the connection with the first part 21.
[0010] Advantages of the present shunt: The terminal 11 of the present shunt adopts an L-shaped plate structure, and the thickness of the L-shaped plate along the front-to-back direction is less than the thickness of the manganese copper plate 1. The wire is welded to the transverse plate 112 of the L-shaped plate. Compared with the columnar terminal 11 of the existing shunt, the welding area is increased, and the welding strength and stability of the wire and the terminal 11 are significantly increased. Moreover, since the thickness of the L-shaped plate is smaller than that of the columnar terminal 11, during welding, the current will concentrate heat at the welding position, thereby reducing the conduction speed to the entire shunt body, thereby improving the welding efficiency. The thickness of the first part 21 of the first copper plate 2 is less than that of the second part 22, and the rear sides of the first part 21 and the second part 22 are flush, so that the front side of the first copper plate 2 will form a step 23 at the junction of the first part 21 and the second part 22. This step 23 can play a role in auxiliary positioning when welding other components, and can effectively improve the stability and accuracy of welding. The design of the notch 221 can slightly isolate the first part 21 of the first copper plate 2 from the shunt body, which is beneficial to welding.
Claims
1. A shunt with high welding stability, comprising a vertically arranged rectangular manganese copper plate, the normal direction of the manganese copper plate is in the front-to-back direction, two wiring terminals arranged at intervals on the upper side of the manganese copper plate are arranged on the left side of the manganese copper plate, a first copper plate arranged vertically and extending to the left is connected to the left side of the manganese copper plate, and a second copper plate arranged vertically and extending to the right is connected to the right side of the manganese copper plate, the manganese copper plate, the first copper plate, and the second copper plate have the same thickness in the front-to-back direction, the second copper plate comprises a base, an extension extending to the right is arranged on the right side of the base, the lower side of the extension is higher than the lower side of the base, and the right side of the extension is tilted and bent backward, characterized in that: The connecting terminal is a vertically arranged L-shaped plate, the normal direction of the L-shaped plate is front-to-back, the thickness of the L-shaped plate along the front-to-back direction is less than the thickness of the manganese copper plate, and the front side of the L-shaped plate is flush with the front side of the manganese copper plate. The L-shaped plate includes a vertical plate with a vertical length direction, the lower side of the vertical plate is connected to the manganese copper plate, and the upper sides of the two vertical plates are connected to horizontal plates extending away from each other to the left and right directions. The first copper plate includes a first part and a second part connected to the left and right, the rear sides of the first part and the second part are flush, the thickness of the first part is less than the thickness of the second part, and a groove is provided on the upper side of the second part corresponding to the connection with the first part along the front-to-back direction.
Citation Information
Patent Citations
Diverter
CN307093367S