Tool for penetrating motor rotor on construction site

By designing tooling with rolling fitting sleeves and automatic leveling mechanisms, the problem of multiple lifting and leveling in the existing technology is solved, and the effect of automatic leveling of motor rotors on construction site can be achieved at one time, improving installation efficiency and stability.

CN222563666UActive Publication Date: 2025-03-04SHENGAN CONSTRUCT GRP CO LTD
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Patent Information

Application Number
CN202420645413.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-04
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

In the prior art, the lifting hole connection method requires multiple lifting to be completed during the rotor lifting and assembly process, resulting in low installation efficiency.

Method used

A tooling including a hanging frame, a rolling fit hoist and a leveling mechanism is designed. A roller and baffle are installed on the hoisting sleeve, and the leveling mechanism realizes automatic leveling of the hoisting sleeve through a screw, a drive motor and a level sensor.

Benefits of technology

It realizes the effect of automatic leveling of lifting in one go, improves installation efficiency and ensures the stability and safety of lifting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tool for penetrating a motor rotor on a construction site, and belongs to the technical field of rotor assembly. Comprising a hanging bracket, the hanging bracket comprises a transversely-arranged cross beam and a vertically-arranged vertical beam, and one end of the cross beam and one end of the vertical beam are connected into a whole; a fixed cylinder is fixed at the lower end of the vertical beam, a hoisting sleeve in rolling fit is mounted on the cross beam, and the hoisting sleeve at least comprises a hoisting part for sleeving a hoisting rope; the cross beam and the hoisting sleeve are provided with matched leveling mechanisms, and the leveling mechanisms are used for adjusting the relative position of the hoisting sleeve and the cross beam. The utility model provides a tool for penetrating a motor rotor on a construction site, which can realize one-time hoisting and automatic leveling.
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Description

Technical Field

[0001] The utility model relates to a tool for installing a motor rotor on a construction site, belonging to the technical field of rotor assembly. Background Art

[0002] The motor rotor is also a rotating part in the motor. Together with the stator, it constitutes the motor, which is used to realize the conversion of electrical energy into mechanical energy and mechanical energy into electrical energy. The lifting of the motor rotor is a key step in the installation process, and its quality and accuracy are crucial to the entire operation.

[0003] The existing publication number is CN210710355U, a generator rotor assembly, specifically a generator rotor assembly auxiliary tooling, which belongs to the technical field of generator rotor assembly equipment. It includes an L-shaped hanger, the hanger includes a horizontally arranged crossbeam and a vertically arranged vertical beam, one end of the crossbeam and one end of the vertical beam are connected to form a whole, and the lifting end of the crossbeam is provided with a plurality of lifting holes; a fixing cylinder is welded at the lower end of the vertical beam; an operating handle is welded on the side of the middle part of the vertical beam facing away from the crossbeam, and the operating handle is perpendicular to the vertical beam. The utility model has a simple, compact and reasonable structure, can realize the lifting and assembly of the generator rotor conveniently, stably and quickly, has a small installation and operation space, and can be suitable for the assembly of generator rotors of different specifications.

[0004] In the process of implementing the technical solution of this application, the inventor discovered that there are at least the following technical problems in the prior art:

[0005] When using the lifting hole connection method, if a hook is used for lifting at the lifting hole, the rotor needs to be completely leveled before installation, so multiple lifting operations are required. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a tool for installing the motor rotor on a construction site, which can be lifted once and automatically leveled.

[0007] The tooling for installing the motor rotor at the construction site of the utility model comprises a hanger, the hanger comprises a horizontal beam arranged horizontally and a vertical beam arranged vertically, one end of the horizontal beam and one end of the vertical beam are connected to form a whole; a fixed cylinder is fixed at the lower end of the vertical beam, a rolling-matching lifting sleeve is installed on the horizontal beam, and the lifting sleeve comprises at least a lifting part for fitting a lifting rope;

[0008] Matching leveling mechanisms are installed on the crossbeam and the lifting sleeve, and the leveling mechanisms are used to adjust the relative position of the lifting sleeve and the crossbeam.

[0009] Furthermore, the leveling mechanism includes a screw rod driving the hoisting sleeve to move back and forth, one end of the screw rod is connected to a driving motor, and also includes a guide rod used in conjunction with the screw rod, the guide rod slides to cooperate with the hoisting sleeve, and both sides of the guide rod are fixed to the crossbeam;

[0010] A level sensor for controlling the drive motor is also installed on one side of the beam.

[0011] Furthermore, a roller is provided inside the lifting sleeve and cooperates with the upper surface of the beam.

[0012] Furthermore, the rollers may be arranged correspondingly up and down inside the lifting sleeve.

[0013] Furthermore, a lifting part is provided in the middle of the lifting sleeve, and the lifting part is arranged as a sleeve with a square cross-section, and baffles are respectively provided on both sides of the sleeve.

[0014] Furthermore, it also includes a matching shaft sleeve installed in the fixed cylinder.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model is designed with a special lifting sleeve and a leveling mechanism, so that the tooling can be easily lifted once and automatically leveled, thereby facilitating operation; at the same time, the design of the leveling mechanism can ensure the stable positioning of the lifting sleeve on the beam, avoiding swinging or sliding during the lifting process, thereby improving the stability and safety of the lifting. In addition, the utility model also has the advantages of simple structure, convenient use, and a wide range of applications, and can be widely used in the field of tooling for installing motor rotors at construction sites. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the lifting sleeve of Example 1 of the utility model;

[0019] Figure 3 This is a front view of Embodiment 1 of the present utility model;

[0020] Figure 4 yes Figure 3 A partial enlarged cross-sectional view at point B in the middle;

[0021] In the figure:

[0022] 1. Hanger; 11. Horizontal beam; 12. Vertical beam; 13. Fixed tube;

[0023] 2. Lifting sleeve; 21. Lifting part; 22. Baffle; 23. Roller;

[0024] 3. Leveling mechanism; 31. Level sensor; 32. Driving motor; 33. Guide rod;

[0025] 4. Bushing;

[0026] 5. Rotor;

[0027] 6. Motor housing. DETAILED DESCRIPTION

[0028] Example 1

[0029] like Figure 1 to Figure 4 As shown, the tooling for installing the motor rotor on the construction site of the utility model comprises a hanger 1, the hanger 1 comprises a horizontal beam 11 and a vertical beam 12, one end of the horizontal beam 11 and one end of the vertical beam 12 are connected to form a whole; a fixed cylinder 13 is fixed at the lower end of the vertical beam 12, a rolling-matching lifting sleeve 2 is installed on the horizontal beam 11, and the lifting sleeve 2 comprises at least a lifting portion 21 for fitting a lifting rope;

[0030] Matching leveling mechanisms 3 are installed on the crossbeam 11 and the lifting sleeve 2 , and the leveling mechanisms 3 are used to adjust the relative position of the lifting sleeve 2 and the crossbeam 11 .

[0031] The leveling mechanism 3 includes a screw rod that drives the hoisting sleeve 2 to move back and forth, one end of the screw rod is connected to a driving motor 32, and the driving motor 32 can be a servo motor, and also includes a guide rod 33 used in conjunction with the screw rod, the guide rod 33 slides to cooperate with the hoisting sleeve 2, and both sides of the guide rod 33 are fixed to the crossbeam 11;

[0032] A level sensor 31 for controlling a driving motor 32 is also installed on one side of the crossbeam 11 .

[0033] A roller 23 is disposed inside the lifting sleeve 2 and cooperates with the upper surface of the crossbeam 11 .

[0034] The rollers 23 can be arranged correspondingly up and down inside the lifting sleeve 2.

[0035] A lifting portion 21 is provided in the middle of the lifting sleeve 2. The lifting portion 21 is a sleeve with a square cross section, and baffles 22 are provided on both sides of the sleeve.

[0036] It also includes a matching shaft sleeve 4 installed in the fixed cylinder 13.

[0037] Working process or working principle:

[0038] Place the motor housing 6 horizontally, tie the lifting belt to the lifting part 21, install a suitable sleeve 4 inside the fixed cylinder 13, insert the shaft at one end of the rotor 5, and lift the tool with the lifting belt. It is necessary to find the approximate position of the center of gravity of the rotor to prevent the rotor 5 from tilting too seriously.

[0039] The design of the leveling mechanism 3 controls the driving motor 32 through the level sensor 31, and uses the driving motor 32 to drive the screw rod to move the lifting sleeve 2, thereby realizing the stable movement or positioning of the lifting sleeve 2 on the crossbeam 11. When the rotor 5 tilts, the level sensor 31 controls the driving motor 32 to move, thereby adjusting the position of the lifting sleeve 2, and after the adjustment, the rotor 5 is in a horizontal position.

[0040] The description of the direction and relative position relationship of the structure in the present invention, such as the description of front, back, left, right, up, and down, does not constitute a limitation of the present invention, but is only for the convenience of description.

Claims

1. A tool for installing a motor rotor at a construction site, comprising a hanger (1), the hanger (1) comprising a horizontal beam (11) and a vertical beam (12) arranged vertically, one end of the horizontal beam (11) and one end of the vertical beam (12) being connected to form a whole; a fixed cylinder (13) is fixed at the lower end of the vertical beam (12), characterized in that: A rolling-matched lifting sleeve (2) is installed on the crossbeam (11), and the lifting sleeve (2) comprises at least a lifting portion (21) for fitting a lifting rope; Matching leveling mechanisms (3) are installed on the crossbeam (11) and the lifting sleeve (2), and the leveling mechanisms (3) are used to adjust the relative position of the lifting sleeve (2) and the crossbeam (11).

2. The tooling for installing the motor rotor at the construction site according to claim 1 is characterized in that: The leveling mechanism (3) comprises a screw rod driving the hoisting sleeve (2) to move back and forth, one end of the screw rod is connected to a driving motor (32), and also comprises a guide rod (33) used in conjunction with the screw rod, the guide rod (33) slidably cooperates with the hoisting sleeve (2), and both sides of the guide rod (33) are fixed to the crossbeam (11); A level sensor (31) for controlling a drive motor (32) is also installed on one side of the crossbeam (11).

3. The tooling for installing the motor rotor at the construction site according to claim 2 is characterized in that: A roller (23) is arranged inside the lifting sleeve (2) and is used in conjunction with the upper surface of the crossbeam (11).

4. The tooling for installing the motor rotor at the construction site according to claim 3 is characterized in that: The rollers (23) can be arranged correspondingly up and down inside the lifting sleeve (2).

5. The tooling for installing the motor rotor at the construction site according to claim 3 or 4, characterized in that: A lifting part (21) is provided in the middle of the lifting sleeve (2), and the lifting part (21) is arranged as a sleeve with a square cross section, and baffles (22) are respectively provided on both sides of the sleeve.

6. The tooling for installing the motor rotor at the construction site according to claim 1, characterized in that: It also includes a matching shaft sleeve (4) installed in the fixed cylinder (13).

Citation Information

Patent Citations

  • Generator rotor assembling auxiliary tool

    CN210710355U