Stator beating, pressing and overturning device
By designing the stator pressing and flipping device, the detection, flip, rotate, load transfer and compacting components are used to solve the problem of precise flipping and insufficient structural tightness during the assembly process, and efficient assembly and low defect rate are achieved.
Patent Information
- Application Number
- CN202421229431.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, it is difficult to achieve accurate flip during assembly and tight structure, resulting in low assembly efficiency and high defect rate.
A stator beat-pressing and flip device is designed, using detection components to realize the front and back side of the stator, the flip component and the rotary component realize the angle flip and position rotation, and the load transfer component and the compacting component realize the load transfer and compacting of the stator.
Through automated flip and beat-press operations, the stator flip accuracy and structural tightness are improved, the assembly efficiency is improved and the defective rate is reduced.
Smart Images

Figure CN222563669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of motor automatic assembly equipment technology, in particular to a stator pressing and turning device. Background Art
[0002] The stator is composed of several iron core frames in a circle. When assembling the stator, the stator needs to be pressed to make the stator structure more compact and firm. The utility model with application number 201921331561.4 discloses a motor iron core press-fitting and detection integrated machine. The press-fitting and detection integrated machine in the prior art does not use a detection component to realize the detection of the front and back sides of the stator, which is not convenient for accurate stator flipping, and the stator flipping accuracy needs to be improved. The transfer component and the pressing component are not used to realize the transfer and pressing of the stator, and the stator structure cannot be guaranteed to be more compact and firm. Therefore, in view of this situation, it is urgent to develop a stator pressing and flipping device to meet the needs of actual use. Utility Model Content
[0003] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a stator pressing and flipping device, which adopts a detection component to detect the front and back sides of the stator, facilitates accurate flipping of the stator, and improves the stator flipping accuracy; adopts a flipping component and a rotating component to realize the flipping of the stator angle and the rotation of the position; adopts a transfer component and a pressing component to realize the transfer and pressing of the stator, making the stator structure more compact and firm.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A stator pressing and flipping device includes a flipping mechanism for adjusting the stator flipping angle and a pressing mechanism for pressing the stator to make the stator structure firm. The flipping mechanism includes a detection component for detecting the front and back sides of the stator, a flipping component for adjusting the stator flipping angle and a rotating component for the stator rotation direction. The detection component is located above the rotating component, and the flipping component is located beside the rotating component. The pressing mechanism includes a transfer component for transferring the stator and a pressing component for pressing the stator. The pressing component is located beside the transfer component.
[0006] As a preferred solution: the material turning assembly includes a support, a vertical drive cylinder and a flip cylinder, the vertical drive cylinder is installed on the support, and the flip cylinder is installed on the shaft end of the vertical drive cylinder.
[0007] As a preferred solution: the rotating assembly includes a rotating drive motor and a rotating material seat, the rotating drive motor is installed on the side of the material turning assembly, the rotating material seat is installed on the shaft end of the rotating drive motor, and the stator is placed on the rotating material seat.
[0008] As a preferred solution: the detection assembly includes a bracket and a CCD camera, the CCD camera is installed at the upper end of the bracket, and the CCD camera faces the stator.
[0009] As a preferred solution: the transfer assembly includes a longitudinal drive cylinder and a transfer seat, the transfer seat is installed on the shaft end of the longitudinal drive cylinder, and the stator is detachably placed on the transfer seat.
[0010] As a preferred solution: the pressing assembly includes a mounting frame, an electric cylinder and a pressure plate, the electric cylinder is arranged at the upper end of the mounting frame, the pressure plate is installed at the output end of the electric cylinder, and the pressure plate can be lowered and pressed onto the upper surface of the stator.
[0011] As a preferred solution: a material sensor for detecting whether there is a stator is provided on the rotating material seat.
[0012] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that the turning and pressing of the stator are automatically realized by adopting the turning mechanism and the pressing mechanism, which meets the stator angle requirements and the stator structure firmness requirements, improves the assembly efficiency, and reduces the defective rate; by adopting the detection component to realize the detection of the front and back sides of the stator, it is convenient to accurately turn the stator, and improves the stator turning accuracy; by adopting the turning component and the rotating component, the turning of the stator angle and the rotation of the position are realized; by adopting the transfer component and the pressing component, the transfer and pressing of the stator are realized, making the stator structure more compact and firm.
[0013] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural diagram of the stator pressing and turning device of the utility model;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the flip mechanism of the utility model from the first perspective;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the flip mechanism of the utility model from a second viewing angle;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the pressing mechanism of the utility model.
[0018] Description of the accompanying drawings:
[0019] In the figure: 10, flipping mechanism; 11, detection component; 111, bracket; 112, CCD camera; 12, turning component; 121, support; 122, vertical drive cylinder; 123, flipping cylinder; 13, rotating component; 131, rotation drive motor; 132, rotating material seat; 133, material sensor; 20, pressing mechanism; 21, transfer component; 211, longitudinal drive cylinder; 212, transfer seat; 22, pressing component; 221, mounting frame; 222, electric cylinder; 223, pressure plate. DETAILED DESCRIPTION
[0020] The utility model Figures 1 to 4 As shown, a stator pressing and flipping device includes a flipping mechanism 10 for flipping the stator angle and a pressing mechanism 20 for pressing the stator to make the stator structure firm, wherein:
[0021] The flipping mechanism 10 includes a detection component 11 for detecting the front and back sides of the stator, a flipping component 12 for adjusting the flipping angle of the stator, and a rotating component 13 for adjusting the rotation direction of the stator. The detection component 11 is located above the rotating component 13, and the flipping component 12 is located beside the rotating component 13; the pressing mechanism 20 includes a transfer component 21 for transferring the stator and a pressing component 22 for pressing the stator. The pressing component 22 is located beside the transfer component 21.
[0022] The detection component 11 of the flipping mechanism 10 detects the front and back sides of the stator to determine whether the stator needs to be flipped at a certain angle to meet the stator placement requirements. The flipping component flips the stator that needs to be flipped at a certain angle, and the rotating component 13 rotates the stator to a certain position; the transfer component 21 transfers the stator to the bottom of the pressing component 22, and the pressing component 22 presses the stator to make the stator structure more solid.
[0023] By adopting the turning mechanism 10 and the pressing mechanism 20, the turning and pressing of the stator are automatically realized, the stator angle requirements and the stator structure firmness requirements are met, the assembly efficiency is improved, and the defective rate is reduced; by adopting the detection component 11 to realize the detection of the front and back sides of the stator, it is convenient to accurately turn the stator, and the stator turning accuracy is improved; by adopting the turning component and the rotating component 13, the stator angle is turned and the position is rotated; by adopting the transfer component 21 and the pressing component 22, the stator is transferred and pressed, making the stator structure more compact and firm.
[0024] The detection assembly 11 includes a bracket 111 and a CCD camera 112. The CCD camera 112 is installed at the upper end of the bracket 111 and faces the stator. The CCD camera 112 takes a picture of the stator to determine the front and back sides.
[0025] The material turning assembly 12 includes a support 121 , a vertical driving cylinder 122 and a turning cylinder 123 . The vertical driving cylinder 122 is installed on the support 121 , and the turning cylinder 123 is installed on the shaft end of the vertical driving cylinder 122 .
[0026] The vertical driving cylinder 122 drives the flipping cylinder 123 to descend to the stator placement position, and the flipping cylinder 123 flips the stator at an angle.
[0027] The rotating assembly 13 includes a rotating drive motor 131 and a rotating material seat 132. The rotating drive motor 131 is installed on the side of the turning assembly 12, and the rotating material seat 132 is installed on the shaft end of the rotating drive motor 131. The stator is placed on the rotating material seat 132; the rotating drive motor 131 drives the rotating material seat 132 to drive the stator to rotate.
[0028] The rotating material base 132 is provided with a material sensor 133 for detecting whether there is a stator.
[0029] The transfer assembly 21 includes a longitudinal drive cylinder 211 and a transfer seat 212 . The transfer seat 212 is installed on the shaft end of the longitudinal drive cylinder 211 , and the stator is detachably placed on the transfer seat 212 .
[0030] The stator is transferred by adopting the transfer assembly 21, thereby meeting the stator movement requirement.
[0031] The pressing assembly 22 includes a mounting frame 221, an electric cylinder 222 and a pressure plate 223. The electric cylinder 222 is arranged at the upper end of the mounting frame 221, and the pressure plate 223 is installed at the output end of the electric cylinder 222. The pressure plate 223 can be lowered and pressed onto the upper surface of the stator.
[0032] The stator is composed of a plurality of iron core frames in a circle, and the stator is pressed and fixed by using a pressing assembly 22; the electric cylinder 222 drives the pressure plate 223 to descend, and the pressure plate 223 is pressed and fixed to the upper surface of the stator, making the stator structure more compact and firm.
[0033] The use method and principle of the stator pressing and turning device are as follows:
[0034] The detection component of the flipping mechanism detects the front and back sides of the stator to determine whether the stator needs to be flipped at a certain angle to meet the stator placement requirements. The flipping component flips the stator that needs to be flipped at a certain angle, and the rotating component rotates the stator to a certain position; the transfer component transfers the stator to the bottom of the pressing component, and the pressing component presses the stator to make the structure of the stator more solid.
[0035] The design focus of the utility model is that the turning and pressing of the stator are automatically realized by adopting a turning mechanism and a pressing mechanism, the stator angle requirements and the stator structure firmness requirements are met, the assembly efficiency is improved, and the defective rate is reduced; the detection of the front and back sides of the stator is realized by adopting a detection component, which facilitates accurate turning of the stator and improves the stator turning accuracy; the turning of the stator angle and the rotation of the position are realized by adopting a turning component and a rotating component; the transfer and pressing of the stator are realized by adopting a transfer component and a pressing component, making the stator structure more compact and firm.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A stator pressing and turning device, characterized in that: It includes a turning mechanism for turning the stator at a turning angle and a pressing mechanism for pressing the stator to make the stator structure firm. The turning mechanism includes a detection component for detecting the front and back sides of the stator, a turning component for turning the stator at a turning angle and a rotating component for the stator rotation direction. The detection component is located above the rotating component, and the turning component is located beside the rotating component. The pressing mechanism includes a transfer component for transferring the stator and a pressing component for pressing the stator. The pressing component is located beside the transfer component.
2. The stator pressing and turning device according to claim 1, characterized in that: The material turning assembly comprises a support, a vertical driving cylinder and a turning cylinder. The vertical driving cylinder is installed on the support, and the turning cylinder is installed on the shaft end of the vertical driving cylinder.
3. The stator pressing and turning device according to claim 1, characterized in that: The rotating assembly comprises a rotating drive motor and a rotating material seat. The rotating drive motor is installed on the side of the material turning assembly, the rotating material seat is installed on the shaft end of the rotating drive motor, and the stator is placed on the rotating material seat.
4. The stator pressing and turning device according to claim 1, characterized in that: The detection component comprises a bracket and a CCD camera. The CCD camera is installed at the upper end of the bracket and faces the stator.
5. The stator pressing and turning device according to claim 1, characterized in that: The transfer assembly comprises a longitudinal drive cylinder and a transfer seat, the transfer seat is installed on the shaft end of the longitudinal drive cylinder, and the stator is detachably placed on the transfer seat.
6. The stator pressing and turning device according to claim 1, characterized in that: The pressing assembly comprises a mounting frame, an electric cylinder and a pressure plate. The electric cylinder is arranged at the upper end of the mounting frame, and the pressure plate is installed at the output end of the electric cylinder. The pressure plate can be lowered and pressed onto the upper surface of the stator.
7. The stator pressing and turning device according to claim 3, characterized in that: The rotating material seat is provided with a material sensor for detecting whether there is a stator.
Citation Information
Patent Citations
Motor iron core press-fitting and detection all-in-one machine
CN210111803U