Transformer rectifier with liquid cooling channel

By designing a structure with liquid-cooled channels in the transformer rectifier and using multiple connected pipes for cold source circulation, the problems of low efficiency and waste of resources in traditional cooling methods are solved, and more efficient cooling effects and resource conservation are achieved.

CN222564196UActive Publication Date: 2025-03-04TIANJIN KEDE ELECTRIC COMPLETE CO LTD
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Patent Information

Application Number
CN202420469969.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-04
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

Existing transformer rectifiers have problems of low efficiency and waste of resources in cooling, especially the traditional liquid cooling method is difficult to effectively utilize the internal space in design, affecting the heat dissipation effect.

Method used

A transformer rectifier with liquid-cooled channel is designed. By installing a cooling cooling tube on the processing plate and opening through holes on the thermal conduction plate, combining the cooling bin and external communication pipe, a multi-dimensional cooling effect is achieved.

Benefits of technology

Through this design, the cooling efficiency and utilization rate of liquid cooling are improved. Compared with the traditional water-cooled structure, the temperature of the processing plate can be more effectively reduced and cooling resources can be saved.

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Abstract

The utility model relates to the technical field of hydraulic engineering, in particular to a transformer rectifier with a liquid cooling channel, which comprises a transformer rectifier, and a processing plate is mounted in the transformer rectifier. When liquid cooling circulation is carried out, the purpose of cooling in multiple directions is achieved in the mode that the temperature is balanced through heat transfer and the pipelines are arranged around the treatment plate body, and in the process of liquid cooling circulation, the multiple communicated pipelines are additionally arranged for a cold source to balance heat on the surface of the treatment plate body so as to improve the cooling efficiency. Compared with a traditional cooling mode, the cooling efficiency and the utilization rate of liquid cooling are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer rectifiers, in particular to a transformer rectifier with a liquid cooling channel. Background Art

[0002] The function of the transformer-rectifier is to convert 115 / 220V, 400Hz AC power into 28V low-voltage DC power to power DC devices such as batteries.

[0003] Existing transformer rectifiers are generally cooled by self-cooling outdoor, air cooling, water cooling, oil-immersed water cooling, etc., while the traditional liquid cooling method is to circulate low-temperature liquid inside the transformer rectifier when it is in use, and to achieve cooling by heat dissipation. The overall design is to avoid the pipeline occupying the internal volume of the transformer rectifier, to avoid the pipeline affecting the use of the equipment and even affecting the heat dissipation effect. To this end, we propose a transformer rectifier with a liquid cooling channel. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a transformer rectifier with a liquid cooling channel.

[0005] The technical solution adopted by the utility model to solve the technical problem is a transformer rectifier with a liquid cooling channel, including a transformer rectifier, a processing plate is installed inside the transformer rectifier, a cooling and cooling pipe for circulation is connected through the surface of the processing plate, a heat conducting plate is detachably mounted on the bottom end of the processing plate, and a through hole matching the cooling and cooling pipe is opened on the surface of the heat conducting plate;

[0006] A cooling chamber is installed at the internal bottom end of the transformer rectifier, and two external connecting pipes are connected through the side walls of the cooling chamber. One end of the two external connecting pipes passing through the interior of the cooling chamber is connected through the inlet and outlet of the cooling circulation pipe, and one end of the cooling circulation pipe away from the external connecting pipe is respectively connected to the transmission pipe, and one end of the two connecting pipes away from the cooling chamber is fixed and connected through a connection interface.

[0007] By adopting the above technical solution, when performing a liquid cooling cycle, the purpose of cooling is achieved from multiple directions by balancing the temperature through heat transfer and arranging pipes around the processing plate body. In the process of liquid cooling cycle, the cooling efficiency is improved by adding multiple connected pipes for cold sources to balance the heat on the surface of the processing plate body. Compared with traditional cooling methods, the cooling efficiency and utilization rate of liquid cooling are improved.

[0008] Specifically, the top end of the transmission pipe passes through the through hole and is connected to the cooling pipe.

[0009] By adopting the above technical solution, cryogenic liquid is circulated and transported through the interconnected pipelines.

[0010] Specifically, the bottom end of the processing plate is fixed to the heat conducting plate via a threaded connector, and the bottom end of the heat conducting plate is fixed to the top end of the cooling chamber.

[0011] By adopting the above technical solution, the heat generated by the processing plate is absorbed by the heat conducting plate and simultaneously contacts with the cooling chamber to achieve heat transfer balance, thereby achieving the purpose of cooling.

[0012] Specifically, the cooling and temperature-reducing pipe, the temperature-reducing circulation pipe, the transmission pipe and each connecting pipe inside the transformer rectifier are all provided with a layer of iron protective sheath for preventing leakage through the outer peripheral sheath.

[0013] By adopting the above technical solution, the internal pipeline is protected by the iron protective sleeve during use to avoid pipeline rupture and equipment damage.

[0014] Specifically, the connection interface is communicated with an external connection interface for circulating cooling opened on the outer wall of the transformer rectifier.

[0015] By adopting the above technical solution, the cooling circulation of the liquid is realized through the pipeline interface connected to the cooling mechanism.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The technical solution of the present application uses the structural design of the processing plate, cooling and cooling tube, heat conduction plate, through hole, cooling chamber, external connecting tube, connection interface, cooling circulation tube and transmission tube to enable the liquid cooling channel to perform all-round and three-dimensional cooling of the processing plate inside the transformer rectifier, thereby effectively improving the cooling efficiency and relatively saving the resources required for cooling compared to the traditional water cooling structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is an axonometric drawing of the utility model;

[0020] Figure 2 It is a schematic diagram of the internal structure connection of the utility model;

[0021] Figure 3 It is a schematic diagram of the overall structure of the utility model;

[0022] In the figure: 1. Transformer rectifier; 2. Processing board; 3. Cooling and temperature reduction pipe; 4. Heat conduction plate; 5. Through hole; 6. Cooling chamber; 7. External connecting pipe; 8. Connection interface; 9. Cooling circulation pipe; 10. Transmission pipe; 11. External interface. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figure 1-3 The embodiment of the utility model provides a technical solution: a transformer rectifier with a liquid cooling channel, comprising a transformer rectifier 1, a processing plate 2 is installed inside the transformer rectifier 1, a cooling and cooling pipe 3 for circulation is connected through the surface of the processing plate 2, a heat conducting plate 4 is detachably mounted on the bottom end of the processing plate 2, and a through hole 5 that matches the cooling and cooling pipe 3 is opened on the surface of the heat conducting plate 4;

[0025] A cooling bin 6 is installed at the inner bottom end of the transformer rectifier 1, and two external connecting pipes 7 are connected through the side wall of the cooling bin 6. One end of the two external connecting pipes 7 passing through the cooling bin 6 is connected through the inlet and outlet of the cooling circulation pipe 9. One end of the cooling circulation pipe 9 away from the external connecting pipe 7 is respectively connected to the transmission pipe 10, and the ends of the two connecting pipes 7 away from the cooling bin 6 are fixed and connected through a connection interface 8.

[0026] When in use, when performing a liquid cooling cycle, the purpose of cooling is achieved from multiple directions by balancing the temperature through heat transfer and arranging pipes around the main body of the processing plate 2. During the liquid cooling cycle, the cooling efficiency is improved by adding multiple connected pipes for cold sources to balance the heat on the surface of the main body of the processing plate 2. Compared with traditional cooling methods, the cooling efficiency and utilization rate of liquid cooling are improved.

[0027] As shown in the figure, the top end of the transmission pipe 10 passes through the through hole 5 and is connected to the cooling pipe 3.

[0028] When in use, cryogenic liquid is circulated through interconnected pipes.

[0029] As shown in the figure, the bottom end of the processing plate 2 is fixed to the heat conducting plate 4 via a threaded connector, and the bottom end of the heat conducting plate 4 is fixed to the top end of the cooling chamber 6 .

[0030] When in use, the heat generated by the processing plate 2 is absorbed by the heat conducting plate 4 and at the same time contacts with the cooling chamber 6 to achieve heat transfer balance, thereby achieving the purpose of cooling.

[0031] As shown in the figure, the cooling and temperature reduction pipe 3, the cooling circulation pipe 9, the transmission pipe 10 and each connecting pipe inside the transformer rectifier 1 are all provided with a layer of iron protective sheath for preventing leakage through the outer periphery.

[0032] When in use, an iron protective cover is used to protect the internal pipes to prevent pipe rupture and damage to the equipment during use.

[0033] As shown in the figure, the connection interface 8 is connected to an external connection interface 11 for circulating cooling opened on the outer wall of the transformer rectifier 1.

[0034] When in use, cooling circulation of the liquid is achieved through a pipeline interface connected to the cooling mechanism.

[0035] The working principle and use process of the utility model are as follows: first, the external interface 11 is connected to the pipeline of the refrigeration equipment, and then the coolant is input into the external interface 11, and enters the cooling circulation pipe 9 from the connecting interface 8 and the external connecting pipe 7, until the internal pipeline is completely filled, and liquid flows back from the liquid outlet, completing the circulation detection of the liquid cooling channel, and then starting the transformer rectifier 1. In the process of heat dissipation during the operation of the processing board 2, the heat is absorbed by the heat conduction plate 4. The heat conduction plate 4 is in contact with the cooling bin 6 at the same time, and the heat is transferred to the low-temperature cooling bin 6 surface to complete the heat balance of the heat transfer. The cooling bin 6 maintains a low temperature by continuously inputting cooling liquid into the cooling circulation pipe 9. At the same time, the cooling circulation pipe 9 passes through the transmission pipe 10 through the through hole 5 to let the low-temperature liquid flow through the interior of the cooling and cooling pipe 3. The cooling and cooling pipe 3 will also reduce the temperature around the main body of the processing board 2.

[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A transformer rectifier with a liquid cooling channel, characterized in that: The invention comprises a transformer rectifier (1), wherein a processing plate (2) is installed inside the transformer rectifier (1), a cooling tube (3) for circulation is connected through the surface of the processing plate (2), a heat conducting plate (4) is detachably mounted on the bottom end of the processing plate (2), and a through hole (5) matching the cooling tube (3) is opened on the surface of the heat conducting plate (4); A cooling chamber (6) is installed at the bottom end of the transformer rectifier (1), and two external connecting pipes (7) are connected through the side wall of the cooling chamber (6). One end of the two external connecting pipes (7) that pass through the cooling chamber (6) is connected through the inlet and outlet of the cooling circulation pipe (9). One end of the cooling circulation pipe (9) that is away from the external connecting pipe (7) is connected to the transmission pipe (10) respectively. One end of the two connecting pipes (7) that is away from the cooling chamber (6) is fixed and connected through a connection interface (8).

2. The transformer rectifier with a liquid cooling channel according to claim 1, characterized in that: The top end of the transmission pipe (10) passes through the through hole (5) and is connected to the cooling pipe (3).

3. The transformer rectifier with a liquid cooling channel according to claim 1, characterized in that: The bottom end of the processing plate (2) is fixedly attached to the heat conducting plate (4) via a threaded connector, and the bottom end of the heat conducting plate (4) is attached to the top end of the cooling chamber (6).

4. The transformer rectifier with a liquid cooling channel according to claim 1, characterized in that: The cooling and temperature reduction pipe (3), the temperature reduction circulation pipe (9), the transmission pipe (10) and each connecting pipe inside the transformer rectifier (1) are all provided with a layer of iron protective sheath for preventing leakage through the outer periphery.

5. The transformer rectifier with a liquid cooling channel according to claim 1, characterized in that: The connection interface (8) is in communication with an external connection interface (11) provided on the outer wall of the transformer rectifier (1) and used for circulating cooling.