Dust cover for color-coated plate production line
By introducing cleaning mechanisms into the dustproof cover of the color-coated board production line, the problem that existing equipment cannot effectively clean the filter dust is solved, and more efficient filtration effect is achieved, equipment life is extended, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202420935651.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing color-coated board production line dustproof cover does not have a cleaning mechanism and cannot effectively clean up dust on the surface of the filter screen, resulting in a decrease in filtration effect, increasing energy consumption and maintenance costs, and affecting the cleanliness and working efficiency of the production environment.
A color-coated board production line dustproof cover is designed, including a dust treatment box and a cleaning mechanism. The cleaning mechanism consists of a fixing plate, an electric telescopic rod, a cleaning plate and a brush, and is set at the bottom of the cavity of the dust treatment box to regularly clean the dust on the surface of the filter.
Through the use of cleaning mechanisms, the accumulation of dust is effectively reduced, the filter net is prevented, the equipment life is extended, the maintenance cost is reduced, the filter net is kept clean, and the filter effect is optimal.
Smart Images
Figure CN222567187U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical engineering, in particular to a dust cover for a color-coated plate production line. Background Art
[0002] The dust cover of the color-coated sheet production line is mainly used to effectively control and protect the dust generated in the spraying, drying and other links during the production process of color-coated sheets. This equipment belongs to the field of industrial environmental protection technology and is mainly used in the production lines of the manufacturing industry to help reduce dust pollution, improve the production environment and protect the health of employees. By using the dust cover device, the dust generated in the production process can be effectively collected and processed, the production efficiency can be improved, the environmental pollution can be reduced, and it meets the environmental protection requirements of the modern manufacturing industry.
[0003] The dust cover of the existing color-coated sheet production line does not have a cleaning mechanism and cannot effectively clean the dust attached to the surface of the filter, which will lead to a decrease in the filtering effect. The blockage of the filter will increase energy consumption and maintenance costs, while affecting the cleanliness and work efficiency of the production environment, and may even cause safety hazards. Utility Model Content
[0004] The technical problem to be solved by the utility model is that: without a cleaning mechanism, the dust attached to the surface of the filter cannot be effectively cleaned, which leads to a decrease in the filtering effect, and the blockage of the filter will increase energy consumption and maintenance costs.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a dust cover for a color-coated plate production line, comprising a dust treatment box and a cleaning mechanism, wherein the cleaning mechanism is arranged at the bottom of an inner cavity of the dust treatment box, and the cleaning mechanism comprises a fixed plate, an electric telescopic rod, a cleaning plate and a brush, wherein the fixed plate is fixedly mounted on the right side of the bottom of the inner cavity of the dust treatment box, the electric telescopic rod is fixedly mounted on the surface of the left side of the fixed plate, the cleaning plate is fixedly mounted on the left side of the electric telescopic rod, and the brush is fixedly mounted on the surface of the bottom of the cleaning plate.
[0006] As a preferred technical solution of the utility model, left and right exhaust mechanisms are provided on the left and right sides of the top back of the dust treatment box, and the exhaust mechanism includes a circular groove, a cross fixing frame, a motor, a support frame, a fixed shaft, a driving shaft, a fan and a limiting disc. The circular groove is opened on the left and right sides of the top back of the dust treatment box, and the cross fixing frame is fixedly installed on the inner side of the circular groove.
[0007] As a preferred technical solution of the utility model, the motor is fixedly mounted on the back of the cross fixing frame, the fixed shaft is fixedly mounted on the front of the cross fixing frame, the driving shaft is movably connected to the front of the fixed shaft, the driving shaft is movably connected to the circular groove, and the input end of the driving shaft is fixedly connected to the output end of the motor.
[0008] As a preferred technical solution of the utility model, the fan is fixedly mounted on the outer surface of the driving shaft, the fan is movably connected to the circular groove, the limiting disc is movably connected to the front side of the driving shaft, and the limiting disc is fixedly connected to the fixed shaft.
[0009] As a preferred technical solution of the utility model, a filtering mechanism is provided at the bottom of the inner cavity of the dust treatment box, and the filtering mechanism includes a circular hole groove, a filtering frame and a filtering net. The circular hole groove is opened at the bottom of the inner cavity of the dust treatment box, the filtering frame is fixedly installed on the top of the inner side of the circular hole groove, the filtering net is fixedly installed on the inner side of the filtering frame, and the filtering net is movably connected to the brush.
[0010] As a preferred technical solution of the utility model, an air suction mechanism is provided at the bottom of the dust treatment box, and the air suction mechanism includes a pump, an air suction pipe and a fixed base. The pump is fixedly installed at the bottom of the dust treatment box, the air suction pipe is fixedly installed at the bottom of the pump, and the fixed base is fixedly installed on the outside of the top of the air suction pipe and is fixedly connected to the pump.
[0011] As a preferred technical solution of the utility model, a fixed frame is fixedly connected to the outside of the dust treatment box and extends to its bottom, a dust cover body is fixedly installed on the inner surface of the fixed frame, a production line body is fixedly installed on the bottom of the inner side of the fixed frame, and a fixing bolt is threadedly connected to the bottom of the outer side of the fixed frame, and the fixing bolt is threadedly connected to the production line body.
[0012] As a preferred technical solution of the present utility model, the material of the dust cover body is any one of stainless steel, aluminum alloy, and high temperature resistant plastic.
[0013] Compared with the related art, the dust cover of the color-coated sheet production line provided by the utility model has the following beneficial effects:
[0014] 1. The dust cover of the color-coated plate production line can effectively realize the regular cleaning of the filter during use by setting a cleaning mechanism, which can reduce the accumulation of dust and prevent the filter from being blocked, extend the life of the equipment, reduce failures and maintenance costs, and keep the filter clean to ensure that the filter is always in the best working condition, thereby improving the filtering effect of the dust cover. A clean filter can more effectively filter dust particles in the air and keep the production environment clean.
[0015] 2. The dust cover of the color-coated plate production line can effectively ensure that the equipment can effectively handle the dust in the air during use, maintain the normal operation of the equipment, extend the life of the equipment, protect the production environment and the health of operators, and meet the needs of users at this stage by setting a filtering mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the utility model;
[0017] Figure 2 It is a side view of the overall structure provided by the embodiment of the utility model;
[0018] Figure 3 It is a cross-sectional view of the structure of the dust treatment box provided by the embodiment of the utility model;
[0019] Figure 4 This is a bottom view of the dust treatment box structure provided by an embodiment of the utility model;
[0020] Figure 5 It is a schematic diagram of the cleaning mechanism structure provided by an embodiment of the utility model.
[0021] Explanation of the markings in the figure: 1. Dust treatment box; 2. Cleaning mechanism; 201. Fixed plate; 202. Electric telescopic rod; 203. Cleaning plate; 204. Brush; 3. Exhaust mechanism; 301. Circular groove; 302. Cross fixing frame; 303. Motor; 304. Support frame; 305. Fixed shaft; 306. Drive shaft; 307. Fan; 308. Limiting disc; 4. Filter mechanism; 401. Circular hole groove; 402. Filter frame; 403. Filter net; 5. Suction mechanism; 501. Pump; 502. Suction duct; 503. Fixed base; 6. Fixed frame; 7. Dust cover body; 8. Fixing bolts; 9. Production line body. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 5As shown, the dust cover of the color-coated plate production line provided by the utility model includes a dust treatment box 1 and a cleaning mechanism 2. The cleaning mechanism 2 is arranged at the bottom of the inner cavity of the dust treatment box 1. The cleaning mechanism 2 includes a fixed plate 201, an electric telescopic rod 202, a cleaning plate 203 and a brush 204. The fixed plate 201 is fixedly installed on the right side of the bottom of the inner cavity of the dust treatment box 1, the electric telescopic rod 202 is fixedly installed on the surface of the left side of the fixed plate 201, the cleaning plate 203 is fixedly installed on the left side of the electric telescopic rod 202, and the brush 204 is fixedly installed on the surface of the bottom of the cleaning plate 203.
[0024] refer to Figure 1 , Figure 2 and Figure 3 The left and right exhaust mechanisms 3 are arranged on the left and right sides of the top of the back of the dust treatment box 1. The exhaust mechanism 3 includes a circular groove 301, a cross fixing frame 302, a motor 303, a support frame 304, a fixed shaft 305, a driving shaft 306, a fan 307 and a limiting disc 308. The circular groove 301 is opened on the left and right sides of the top of the back of the dust treatment box 1, the cross fixing frame 302 is fixedly installed on the inner side of the circular groove 301, the motor 303 is fixedly installed on the back of the cross fixing frame 302, and the fixed shaft 305 is fixedly installed on the inner side of the circular groove 301. 05 is fixedly installed on the front side of the cross fixing frame 302, the driving shaft 306 is movably connected to the front side of the fixed shaft 305, the driving shaft 306 is movably connected to the circular groove 301, the input end of the driving shaft 306 is fixedly connected to the output end of the motor 303, the fan 307 is fixedly installed on the outer surface of the driving shaft 306, the fan 307 is movably connected to the circular groove 301, the limiting disc 308 is movably connected to the front side of the driving shaft 306, and the limiting disc 308 is fixedly connected to the fixed shaft 305.
[0025] The above scheme is adopted: through the setting of the cross fixing frame 302, it is convenient to fix and install the motor 303 and the fixed shaft 305; through the setting of the motor 303, a driving torque can be generated to drive the driving shaft 306 to rotate; through the setting of the fixed shaft 305, it is convenient to fix the driving shaft 306; through the setting of the driving shaft 306, the transmission power drives the fan 307 to rotate; through the setting of the fan 307, the treated air is discharged to maintain a good ventilation environment; through the setting of the limiting disc 308, the driving shaft 306 and the fan 307 are limited during the rotation process to prevent them from shaking and shifting during the rotation process.
[0026] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4A filter mechanism 4 is provided at the bottom of the inner cavity of the dust treatment box 1. The filter mechanism 4 includes a circular hole groove 401, a filter frame 402 and a filter screen 403. The circular hole groove 401 is opened at the bottom of the inner cavity of the dust treatment box 1. The filter frame 402 is fixedly installed on the top of the inner side of the circular hole groove 401. The filter screen 403 is fixedly installed on the inner side of the filter frame 402. The filter screen 403 is movably connected to the brush 204. An air suction mechanism 5 is provided at the bottom of the dust treatment box 1. The air suction mechanism 5 includes a pump 501, an air suction pipe 502 and a fixed base 503. The pump 501 is fixedly installed in the dust treatment box 1 The bottom of the air intake pipe 502 is fixedly installed at the bottom of the pump 501, the fixed base 503 is fixedly installed on the outside of the top of the air intake pipe 502 and is fixedly connected to the pump 501, the outside of the dust treatment box 1 and extending to its bottom is fixedly connected with a fixed frame 6, the inner surface of the fixed frame 6 is fixedly installed with a dust cover body 7, the bottom of the inner side of the fixed frame 6 is fixedly installed with a production line body 9, the bottom of the outer side of the fixed frame 6 is threadedly connected with a fixing bolt 8, the fixing bolt 8 is threadedly connected to the production line body 9, and the material of the dust cover body 7 is any one of stainless steel, aluminum alloy, and high temperature resistant plastic.
[0027] The above scheme is adopted: through the setting of the circular hole groove 401, it is convenient to better install the filter frame 402 and the filter screen 403; through the setting of the filter frame 402, it is convenient to install and disassemble the filter screen 403; through the setting of the filter screen 403, it is used to filter the air entering the dust treatment box 1 to reduce dust pollution; through the setting of the pump 501, it is used to inhale the dust-containing air for the filter mechanism 4 to be processed; through the setting of the suction duct 502, it is convenient for dust to enter the filter mechanism 4; through the setting of the fixed frame 6, the fixed frame 6 connects the dust cover body 7 and the production line body 9, so that the whole system is firmly installed on the production line body 9.
[0028] Working principle:
[0029] When in use, the pump 501 is started, and the air containing dust is sucked in by the pump 501, and is transported to the dust treatment box 1 through the suction pipe 502. After the air enters the dust treatment box 1, it first passes through the filter mechanism 4 at the bottom, and the filter screen 403 is installed and removed through the filter frame 402. The large particles of dust in the air are filtered out by the filter screen 403. When dust adheres to the surface of the filter screen 403, the electric telescopic rod 202 is started, and the cleaning plate 203 and the brush 204 are driven by the electric telescopic rod 202 to move left and right on the surface of the filter screen 403, and the dust on the surface of the filter screen 403 is cleaned by the brush 204. The treated air is purified in the dust treatment box 1, and the motor 303 is started. The driving torque generated by the motor 303 drives the driving shaft 306 to rotate, and the fan 307 is driven to rotate by the driving shaft 306. The treated air is discharged by the fan 307 to maintain the ventilation environment. The driving shaft 306 is limited during the rotation by the limiting disc 308. The whole device is connected to the dust cover body 7 and the production line body 9 through the fixed frame 6 to ensure that the device is firmly installed on the production line. The material of the dust cover body 7 is any one of stainless steel, aluminum alloy, and high temperature resistant plastic, and has the characteristics of corrosion resistance and high temperature resistance.
[0030] To sum up: the fixed plate 201, the electric telescopic rod 202, the cleaning plate 203 and the brush 204 contained in the cleaning mechanism 2 can realize the regular cleaning of the filter 403 during the use of the equipment, which can reduce the accumulation of dust and prevent the filter 403 from being blocked, extend the life of the equipment, reduce failures and maintenance costs, and keep the filter 403 clean at the same time, ensuring that the filter 403 is always in the best working condition, thereby improving the filtering effect of the dust cover. A clean filter 403 can more effectively filter dust particles in the air and keep the production environment clean. The circular hole groove 401, the filter frame 402 and the filter 403 contained in the filter mechanism 4 can ensure that the equipment can effectively handle dust in the air during use, maintain the normal operation of the equipment, extend the life of the equipment, and protect the production environment and the health of operators.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device;
[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents;
[0033] The above description only describes the specific implementation methods of the utility model. Various examples do not limit the essential content of the utility model. Ordinary technicians in the relevant technical field can modify or deform the specific implementation methods described above after reading the description without departing from the essence and scope of the utility model.
Claims
1. A dust cover for a color-coated sheet production line, comprising a dust treatment box (1) and a cleaning mechanism (2), characterized in that: The cleaning mechanism (2) is arranged at the bottom of the inner cavity of the dust treatment box (1), and comprises a fixed plate (201), an electric telescopic rod (202), a cleaning plate (203) and a brush (204); the fixed plate (201) is fixedly mounted on the right side of the bottom of the inner cavity of the dust treatment box (1), the electric telescopic rod (202) is fixedly mounted on the surface of the left side of the fixed plate (201), the cleaning plate (203) is fixedly mounted on the left side of the electric telescopic rod (202), and the brush (204) is fixedly mounted on the surface of the bottom of the cleaning plate (203).
2. The dust cover for the color-coated sheet production line according to claim 1 is characterized by: Left and right exhaust mechanisms (3) are arranged on the left and right sides of the top of the back side of the dust treatment box (1), and the exhaust mechanism (3) comprises a circular groove (301), a cross fixing frame (302), a motor (303), a support frame (304), a fixed shaft (305), a driving shaft (306), a fan (307) and a limiting disc (308); the circular groove (301) is arranged on the left and right sides of the top of the back side of the dust treatment box (1), and the cross fixing frame (302) is fixedly mounted on the inner side of the circular groove (301).
3. The dust cover for the color-coated sheet production line according to claim 2 is characterized in that: The motor (303) is fixedly mounted on the back of the cross fixing frame (302), the fixed shaft (305) is fixedly mounted on the front of the cross fixing frame (302), the driving shaft (306) is movably connected to the front of the fixed shaft (305), the driving shaft (306) is movably connected to the circular groove (301), and the input end of the driving shaft (306) is fixedly connected to the output end of the motor (303).
4. The dust cover for the color-coated sheet production line according to claim 2 is characterized in that: The fan (307) is fixedly mounted on the outer surface of the driving shaft (306); the fan (307) is movably connected to the circular groove (301); the limiting disc (308) is movably connected to the front of the driving shaft (306); and the limiting disc (308) is fixedly connected to the fixed shaft (305).
5. The dust cover for the color-coated sheet production line according to claim 1 is characterized by: A filter mechanism (4) is provided at the bottom of the inner cavity of the dust treatment box (1), the filter mechanism (4) comprising a circular hole groove (401), a filter frame (402) and a filter screen (403), the circular hole groove (401) being provided at the bottom of the inner cavity of the dust treatment box (1), the filter frame (402) being fixedly mounted on the top of the inner side of the circular hole groove (401), the filter screen (403) being fixedly mounted on the inner side of the filter frame (402), and the filter screen (403) being movably connected to the brush (204).
6. The dust cover for the color-coated sheet production line according to claim 1 is characterized by: An air suction mechanism (5) is arranged at the bottom of the dust treatment box (1), and the air suction mechanism (5) comprises a pump (501), an air suction pipe (502) and a fixed base (503); the pump (501) is fixedly mounted at the bottom of the dust treatment box (1); the air suction pipe (502) is fixedly mounted at the bottom of the pump (501); and the fixed base (503) is fixedly mounted on the outside of the top of the air suction pipe (502) and is fixedly connected to the pump (501).
7. The dust cover for the color-coated sheet production line according to claim 1 is characterized by: A fixed frame (6) is fixedly connected to the outside of the dust treatment box (1) and extends to the bottom thereof, a dust cover body (7) is fixedly installed on the inner surface of the fixed frame (6), a production line body (9) is fixedly installed on the bottom of the inner side of the fixed frame (6), and a fixing bolt (8) is threadedly connected to the bottom of the outer side of the fixed frame (6), and the fixing bolt (8) is threadedly connected to the production line body (9).
8. The dust cover for the color-coated sheet production line according to claim 7 is characterized by: The material of the dust cover body (7) is any one of stainless steel, aluminum alloy, and high temperature resistant plastic.