Dust falling device for fly ash processing
By designing a dust reduction device for fly ash processing combined with a dust collecting box, vacuum cover, lifting structure, air suction assembly and spraying system, the problems of poor dust reduction effect and difficult to adjust the spray angle in the prior art are solved, and more efficient dust collection and cleaning are achieved.
Patent Information
- Application Number
- CN202420914544.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing dust reduction device for fly ash processing has poor dust reduction effect, which is inconvenient to flexibly clean the dust, and it is difficult to adjust the spray angle when installed in the spray structure.
A dust reduction device including a dust collector, a vacuum cover, a lifting structure, a suction assembly, a water tank and a spray system is designed. The dust collector box and the vacuum cover are coordinated through the lifting structure to achieve flexible adjustment of the vacuum height; the air suction assembly absorbs dust through the exhaust fan and the intercepting filter, and uses the spray pipe and the blower to achieve dust reduction through the spray system.
It improves the dust reduction effect during fly ash processing, enhances the flexibility and sufficiency of vacuuming, avoids secondary dust, and simplifies the dust cleaning process.
Smart Images

Figure CN222567212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fly ash processing, and more specifically, to a dust suppression device for fly ash processing. Background Art
[0002] Fly ash is the fine ash collected from the flue gas after coal combustion. It is the main solid waste discharged by coal-fired power plants. If a large amount of fly ash is not treated, it will produce dust and pollute the atmosphere. If it is discharged into the water system, it will cause river siltation, and the toxic chemicals in it will also cause harm to humans and organisms. However, fly ash can be used as a resource, such as as an admixture for concrete.
[0003] Since fly ash particles are tiny, dust is easily generated during the processing of fly ash, which easily leads to more dust in the air, affecting the air environment, and dust reduction operations are required;
[0004] In the prior art, dust reduction operations are mainly performed by spraying. Although dust reduction can be achieved, secondary dust is easily generated after the water evaporates, resulting in poor dust reduction effects during fly ash processing. In addition, the spray structures in the prior art are mostly fixedly installed, which is not convenient for flexible adjustment of the spray angle.
[0005] Some dust suppression devices collect dust through the cooperation of a collection box and a fan. However, the air suction structure is fixedly installed, which is not convenient for suction and cleaning of dust at different heights. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the problems existing in the prior art, the utility model provides a dust reduction device for fly ash processing to solve the technical problems mentioned in the background technology that the dust reduction device for fly ash processing in the prior art has poor dust reduction effect, is inconvenient to clean the dust, and has poor dust reduction effect.
[0008] (II) Technical solution
[0009] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0010] A dust suppression device for fly ash processing comprises a base, a movable wheel is provided at the bottom end of the base, a dust box is provided on the base, a dust hood is provided at the front end of the dust box, a lifting structure is provided on the dust box to match the dust hood, a suction assembly is provided on the dust box to match the dust hood, a water tank is provided at the rear of the dust box, a support frame is provided on the water tank, a spray hood is rotatably mounted on the support frame, and a first motor is provided for transmission connection with the spray hood, a spray pipe is provided at the rear of the spray hood, a liquid supply assembly is provided between the spray pipe and the water tank, and a hair dryer is provided at the front end of the spray hood towards the spray pipe.
[0011] The utility model is further configured such that the suction component includes an exhaust fan arranged on the dust box, a suction hose is arranged between the dust hood and the dust box, an interception filter is arranged inside the dust box, the suction hose is located below the interception filter, and the exhaust fan is located above the interception filter, providing negative pressure suction for the suction hood to intercept dust in the dust box.
[0012] The utility model is further configured such that a scraper is provided at the bottom end of the intercepting filter, and a movable driving structure is provided in conjunction with the scraper to achieve cleaning of the intercepting filter.
[0013] The utility model is further configured such that the mobile driving structure includes a driving rod rotatably installed in the dust box through a bearing, and a second motor is provided for transmission connection with the driving rod, the scraper is threadedly sleeved on the driving rod, and a mobile limiting structure is provided in the dust box to cooperate with the scraper to realize mobile driving of the scraper.
[0014] The utility model is further configured that the movable limiting structure includes limiting columns arranged on both sides of the driving rod, and the scraper is slidably sleeved on the limiting columns to improve the moving stability of the scraper.
[0015] The utility model is further configured such that the lifting structure includes a ball screw arranged at the front end of the dust box, and a third motor is arranged for transmission connection with the ball screw, a screw nut is arranged on the ball screw, and the dust hood is mounted on the screw nut to realize the lifting and lowering drive of the suction hood.
[0016] The utility model is further configured that a dust discharge box is provided at the bottom end of the dust collecting box, a sealing door is provided at the rear end of the dust discharge box, and a dust discharge assembly is provided in the dust discharge box to facilitate the discharge of dust in the dust collecting box.
[0017] The utility model is further configured that the dust discharge component includes a spiral discharge shaft rotatably installed in the dust discharge box through a bearing, and a fourth motor is provided for transmission connection with the spiral discharge shaft to realize dust discharge drive.
[0018] The utility model is further configured that the liquid supply component includes a water pump connected to the water tank, and a water delivery pipe is arranged between the water pump and the spray pipe to realize liquid supply to the spray pipe.
[0019] (III) Beneficial effects
[0020] Compared with the prior art, the utility model provides a dust suppression device for fly ash processing, which has the following beneficial effects:
[0021] 1. The utility model includes a base, a movable wheel is arranged at the bottom end of the base, a dust collecting box is arranged on the base, a dust hood is arranged at the front end of the dust collecting box, a lifting structure is arranged on the dust collecting box to cooperate with the dust hood, and a suction assembly is arranged on the dust collecting box to cooperate with the dust hood. In this way, in the dust reduction process of fly ash processing, the fly ash dust can be collected by the cooperation of the dust hood and the dust collecting box, thereby improving the dust reduction effect. At the same time, in the utility model, the lifting and lowering of the dust hood can be controlled by the lifting structure. In this way, the dust collection height can be adjusted during the dust collection process, thereby improving the dust collection flexibility and sufficiency during the dust reduction process.
[0022] 2. The utility model is provided with a water tank at the rear of the dust collecting box, a supporting frame is provided on the water tank, a spray hood is rotatably mounted on the supporting frame, and a first motor is provided for transmission connection with the spray hood, a spray pipe is provided at the rear of the spray hood, a liquid supply assembly is provided between the spray pipe and the water tank, and a hair dryer is provided at the front end of the spray hood toward the spray pipe, so that in the process of dust reduction, the water in the water tank can be transported to the spray pipe through the liquid supply assembly to spray out to achieve dust reduction. In this process, the rotation of the spray hood can be controlled by controlling the rotation of the first motor, thereby driving the rotation of the spray pipe, thereby realizing flexible adjustment of the spray angle, and the setting of the hair dryer can increase the spray range when the spray pipe is spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The overall structure of a dust suppression device for fly ash processing in the utility model is shown in FIG. Figure 1 ;
[0024] Figure 2 The overall structure of a dust suppression device for fly ash processing in the utility model is shown in FIG. Figure 2 ;
[0025] Figure 3 It is a schematic cross-sectional view of the internal structure of the dust collecting box in the utility model;
[0026] Figure 4 It is a schematic diagram of the connection structure between the interception filter and the scraper in the utility model;
[0027] Figure 5 It is a schematic cross-sectional view of the internal structure of the dust exhaust box in the utility model.
[0028] In the figure: 1. base; 2. moving wheel; 3. dust box; 4. dust hood; 5. water tank; 6. support frame; 7. spray hood; 8. first motor; 9. spray pipe; 10. hair dryer; 11. exhaust fan; 12. suction hose; 13. interception filter; 14. scraper; 15. drive rod; 16. second motor; 17. limit column; 18. ball screw; 19. third motor; 20. screw nut; 21. dust box; 22. sealing door; 23. spiral discharge shaft; 24. fourth motor; 25. water pump; 26. water pipe. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0031] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0032] See also Figure 1-5 A dust reduction device for fly ash processing comprises a base 1, a moving wheel 2 is arranged at the bottom end of the base 1, a dust collecting box 3 is arranged on the base 1, a dust hood 4 is arranged at the front end of the dust collecting box 3, a lifting structure is arranged on the dust collecting box 3 to cooperate with the dust hood 4, and a suction assembly is arranged on the dust collecting box 3 to cooperate with the dust hood 4. In this way, in the dust reduction process of fly ash processing, the fly ash dust can be collected by the cooperation of the dust hood 4 and the dust collecting box 3, thereby improving the dust reduction effect. At the same time, in the utility model, the lifting structure can control the lifting of the dust hood 4, so that the dust collection height can be adjusted during the dust collection process, thereby improving the dust collection flexibility and sufficiency during the dust reduction process.
[0033] The utility model is provided with a water tank 5 at the rear of the dust collecting box 3, a supporting frame 6 is provided on the water tank 5, a spray hood 7 is rotatably mounted on the supporting frame 6, and a first motor 8 is provided for transmission connection with the spray hood 7, a spray pipe 9 is provided at the rear of the spray hood 7, a liquid supply component is provided between the spray pipe 9 and the water tank 5, and a hair dryer 10 is provided at the front end of the spray hood 7 facing the spray pipe 9.
[0034] In this way, during the dust reduction process, the water in the water tank 5 can be transported to the spray pipe 9 through the liquid supply component to spray out to achieve dust reduction. During this process, the rotation of the first motor 8 can be controlled to control the rotation of the spray hood 7, thereby driving the rotation of the spray pipe 9, thereby achieving flexible adjustment of the spray angle. The setting of the hair dryer 10 can increase the spray range when the spray pipe 9 is spraying.
[0035] See also Figure 1-Figure 5 As an implementation of the suction component: the suction component includes an exhaust fan 11 arranged on the dust box 3, a suction hose 12 is arranged between the dust hood 4 and the dust box 3, an interception filter 13 is arranged inside the dust box 3, the suction hose 12 is located below the interception filter 13, and the exhaust fan 11 is located above the interception filter 13.
[0036] Specifically, in the process of collecting fly ash dust particles, the exhaust fan 11 is started. Under the action of the exhaust fan 11, the dust collection hood 4 will generate negative pressure, thereby absorbing the fly ash particles in the air and transporting them to the dust box 3 through the suction hose 12. The dust is intercepted in the dust box 3 by the interception filter 13, and the excess airflow is discharged to the outside through the exhaust fan 11.
[0037] See also Figure 1-Figure 5 As an implementation method of the interception filter 13: a scraper 14 is provided at the bottom end of the interception filter 13, and a mobile driving structure is provided in cooperation with the scraper 14, the mobile driving structure includes a driving rod 15 rotatably installed in the dust box 3 through a bearing, and a second motor 16 is provided for transmission connection with the driving rod 15, the scraper 14 is threadedly sleeved on the driving rod 15, and a mobile limiting structure is provided in the dust box 3 in cooperation with the scraper 14;
[0038] The movable limiting structure includes limiting columns 17 arranged on both sides of the driving rod 15 , and the scraper 14 is slidably sleeved on the limiting columns 17 .
[0039] Specifically, the second motor 16 is started, and the drive rod 15 can be controlled to rotate through the second motor 16. Through the threaded connection relationship between the drive rod 15 and the scraper 14 and the sliding fit relationship between the scraper 14 and the limit column 17, the scraper 14 can be controlled to move at the bottom end of the intercepting filter 13, thereby achieving scraping of the bottom end of the intercepting filter 13. In this way, the bottom surface of the intercepting filter 13 can be cleaned, and the ventilation and filtration effect of the intercepting filter 13 can be improved.
[0040] See also Figure 1-Figure 5 As an implementation of the lifting structure: the lifting structure includes a ball screw 18 arranged at the front end of the dust box 3, and a third motor 19 is arranged to transmit and connect the ball screw 18, a screw nut 20 is arranged on the ball screw 18, and the dust hood 4 is installed on the screw nut 20.
[0041] Specifically, the third motor 19 is started, and the rotation of the ball screw 18 can be controlled by the third motor 19. The lifting and lowering of the screw nut 20 on the ball screw 18 can be controlled by the ball screw 18, thereby driving the lifting and lowering of the dust hood 4, so that the suction height of the dust hood 4 can be flexibly adjusted.
[0042] See also Figure 1-Figure 5 As an implementation of the dust box 3: a dust discharge box 21 is arranged at the bottom end of the dust box 3, a sealing door 22 is arranged at the tail end of the dust discharge box 21, a dust discharge assembly is arranged in the dust discharge box 21, and the dust discharge assembly includes a spiral discharge shaft 23 rotatably installed in the dust discharge box 21 through a bearing, and a fourth motor 24 is arranged in transmission connection with the spiral discharge shaft 23.
[0043] Specifically, the sealing door 22 is opened, and the fourth motor 24 is started. The fourth motor 24 can control the spiral discharge shaft 23 to rotate, and the spiral discharge shaft 23 can discharge the dust trapped in the dust box 3 to the outside.
[0044] See also Figure 1-Figure 5 As an implementation of the liquid supply component: the liquid supply component includes a water pump 25 connected to the water tank 5, and a water pipe 26 is arranged between the water pump 25 and the spray pipe 9.
[0045] The water pump 25 is started, and the water in the water tank 5 can be pumped out by the water pump 25, and transported to the spray pipe 9 through the water pipe 26 to be sprayed out, thereby realizing the spray dust reduction operation during the fly ash processing.
[0046] In summary, when the overall equipment is in use:
[0047] The overall movement can be controlled under the action of the moving wheel 2. During this process, the exhaust fan 11 is started. Under the action of the exhaust fan 11, the dust collection hood 4 will generate negative pressure, thereby absorbing fly ash particles in the air and transporting them to the inside of the dust collection box 3 through the suction hose 12. The interception filter 13 intercepts the dust collection box 3, and the excess airflow is discharged to the outside through the exhaust fan 11.
[0048] During this process, the third motor 19 is started, and the ball screw 18 can be controlled to rotate by the third motor 19, and the ball screw 18 can be used to control the screw nut 20 to rise and fall on the ball screw 18, thereby driving the dust hood 4 to rise and fall, so that the suction height of the dust hood 4 can be flexibly adjusted;
[0049] At the same time, the water pump 25 is started, and the water in the water tank 5 can be pumped out by the water pump 25, and transported to the spray pipe 9 through the water pipe 26 to be sprayed out, so as to realize the spray dust reduction operation in the fly ash processing process;
[0050] During this process, the first motor 8 is started, and the spray hood 7 can be controlled to rotate by the first motor 8, so as to realize the rotation adjustment of the spray pipe 9, so that the spray dust reduction angle can be flexibly adjusted;
[0051] At the same time, the hair dryer 10 is started, and the sprayed water mist can be blown outwards through the hair dryer 10 to improve the spray dust reduction effect;
[0052] When it is necessary to discharge the fly ash trapped in the dust box 3, the sealing door 22 is opened and the fourth motor 24 is started. The fourth motor 24 can control the rotation of the spiral discharge shaft 23, and the dust trapped in the dust box 3 can be discharged through the spiral discharge shaft 23, so as to facilitate the cleaning of the collected dust.
[0053] In all the schemes mentioned above, the connection between two parts can be selected according to the actual situation by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which will not be described one by one here. In the above, all fixed connections are preferably considered to be welding. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents;
[0054] In all the schemes mentioned above, the operation of electrical components is controlled by a controller. Since the devices matched with the controller are commonly used devices, their control principles and line connections are all existing well-known and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.
Claims
1. A dust suppression device for fly ash processing, comprising a base (1), wherein a moving wheel (2) is arranged at the bottom end of the base (1), and wherein: The base (1) is provided with a dust collecting box (3), a dust hood (4) is provided at the front end of the dust collecting box (3), a lifting structure is provided on the dust collecting box (3) in cooperation with the dust hood (4), a suction assembly is provided on the dust collecting box (3) in cooperation with the dust hood (4), a water tank (5) is provided at the rear of the dust collecting box (3), a support frame (6) is provided on the water tank (5), a spray hood (7) is rotatably mounted on the support frame (6), and a first motor (8) is provided for transmission connection with the spray hood (7), a spray pipe (9) is provided at the rear of the spray hood (7), a liquid supply assembly is provided between the spray pipe (9) and the water tank (5), a hair dryer (10) is provided at the front end of the spray hood (7) facing the spray pipe (9), and the suction assembly comprises an exhaust fan (11) provided on the dust collecting box (3), the dust hood (4) and the dust collecting box (3) are connected to each other. ), an interception filter (13) is arranged inside the dust box (3), the suction hose (12) is located below the interception filter (13), the exhaust fan (11) is located above the interception filter (13), a scraper (14) is arranged at the bottom end of the interception filter (13), and a movable driving structure is arranged in conjunction with the scraper (14), the movable driving structure comprises a driving rod (15) rotatably mounted in the dust box (3) through a bearing, and a second motor (16) is arranged in transmission connection with the driving rod (15), the scraper (14) is threadedly sleeved on the driving rod (15), and a movable limiting structure is arranged in conjunction with the scraper (14) in the dust box (3), the movable limiting structure comprises limiting columns (17) arranged on both sides of the driving rod (15), and the scraper (14) is slidably sleeved on the limiting columns (17).
2. A dust suppression device for fly ash processing according to claim 1, characterized in that: The lifting structure comprises a ball screw (18) arranged at the front end of the dust collecting box (3), and a third motor (19) is arranged in transmission connection with the ball screw (18), a screw nut (20) is arranged on the ball screw (18), and the dust collecting cover (4) is mounted on the screw nut (20).
3. The dust suppression device for fly ash processing according to claim 1, characterized in that: A dust discharge box (21) is arranged at the bottom end of the dust collecting box (3), a sealing door (22) is arranged at the rear end of the dust discharge box (21), and a dust discharge assembly is arranged inside the dust discharge box (21).
4. A dust suppression device for fly ash processing according to claim 3, characterized in that: The dust discharge assembly comprises a spiral discharge shaft (23) rotatably mounted in the dust discharge box (21) via a bearing, and a fourth motor (24) is provided in transmission connection with the spiral discharge shaft (23).
5. The dust suppression device for fly ash processing according to claim 1, characterized in that: The liquid supply assembly comprises a water pump (25) connected to the water tank (5), and a water delivery pipe (26) is provided between the water pump (25) and the spray pipe (9).