Crushing magnetic pulley screening device
By introducing a screening design of crushing mechanism and dual magnetic rollers in the magnetic screening machine, the problem of limited processing capacity of a single magnetic roller and inability to separate the agglomerated materials is solved, and a more efficient screening and separation effect of magnetic material is achieved.
Patent Information
- Application Number
- CN202421250546.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-03
AI Technical Summary
When existing magnetic screening machines process large amounts of materials, the processing capacity of a single magnetic roller is limited, which cannot meet the precise screening requirements of all particle sizes, and cannot effectively separate materials with high humidity and prone to clumping.
A crushing magnetic pulley screening device is designed, including a feed silo, a cutting board, a magnetic roller and a crushing mechanism. By setting up a crushing mechanism in the feed silo, the material is crushed to a suitable particle size, and the adsorption effect of the two magnetic rollers is used for secondary screening to improve the separation effect of the magnetic material.
Through the process of crushing and secondary screening, the screening effect of magnetic materials is improved, the separation effect is enhanced, the screening quality is improved, and materials with high humidity are easily clumped.
Smart Images

Figure CN222568003U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screening machines and relates to a crushing magnetic pulley screening device. Background Art
[0002] Magnetic screening machine is a kind of equipment that uses the characteristics of magnetic materials to separate and screen materials. It separates magnetic materials from the mixture through the action of magnetic field. Magnetic screening machine is widely used in mining, metallurgy, building materials, chemical industry, food and other industries, and is often used to separate and screen materials such as iron ore, coal, magnetic ore, and recycled metal.
[0003] The prior art has the following technical defects:
[0004] Common magnetic screening machines only have a single magnetic roller. When screening materials, a large amount of materials pass through a single magnetic roller, and the processing capacity of a single magnetic roller is relatively limited. It cannot meet the precise screening requirements of all particle sizes, resulting in unsatisfactory separation effects. At the same time, when processing some raw materials with high humidity and easy to agglomerate, the magnetic screening machine cannot effectively separate the agglomerated materials, and the agglomerated materials will form lumps, making it impossible for the magnetic roller to effectively adsorb and separate these agglomerated magnetic materials, reducing the separation effect of the magnetic material. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a crushing magnetic pulley screening device.
[0006] The crushing magnetic pulley screening device described in the utility model comprises a screening machine and a feed bin, the feed bin is connected to the top of the screening machine, a feed plate is installed inside the screening machine, a screening mechanism is arranged on the front side of the screening machine, and a crushing mechanism is arranged inside the feed bin; the screening mechanism comprises a servo motor and a support member fixedly connected to the screening machine, two magnetic rollers are rotatably connected to the support member, the two magnetic rollers are respectively connected to a double-groove transmission wheel and a single-groove transmission wheel, an output rod of the servo motor is connected to an output wheel, and the output wheel, the double-groove transmission wheel and the single-groove transmission wheel are all connected by a transmission belt.
[0007] Working process or working principle:
[0008] During operation, the material is put into the feed bin for crushing. After the material is crushed, it will slide onto the discharge plate. As the discharge plate tilts, the material slides onto the magnetic roller. Then the servo motor will drive the output rod and the output wheel to rotate. The rotation of the output wheel can simultaneously drive the double-groove transmission wheel and the single-groove transmission wheel to rotate through the transmission belt, and at the same time drive the two magnetic rollers to rotate. The rotation of the two magnetic rollers can adsorb and screen the magnetic materials in the material in turn, thereby increasing the coverage of the magnetic field and the area of magnetic action, thereby enhancing the separation effect and improving the screening quality.
[0009] The crushing mechanism includes a crushing roller, a gear and a rotating motor. The crushing roller is rotatably connected to the inside of the feed bin. The gear is connected to the crushing roller in a one-to-one correspondence. Two adjacent gears are meshed with each other. The rotating motor is fixedly installed on the top of the screening machine, and the output end of the rotating motor is connected to the crushing roller.
[0010] The inner wall of the screening machine is fixedly connected to a support plate, and a plurality of springs are arranged on the support plate. The top of each spring is fixedly connected to a feed plate, and a vibration motor is installed at the bottom of the feed plate. The operation of the vibration motor will vibrate the feed plate and drive the spring to shake on the support plate. When the feed plate shakes, the material on the feed plate can slide down quickly to avoid the accumulation of material on the feed plate.
[0011] An inclined plate is fixedly connected to the inner side of the support member, and the inclined plate is located between the two magnetic rollers. After the top magnetic roller screens the raw materials, the raw materials can slide accurately onto the lower magnetic roller for secondary screening under the auxiliary guidance of the inclined plate, thereby preventing the raw materials from being thrown away by the top magnetic roller and unable to be screened for the second time.
[0012] A reinforcement plate is fixedly connected to one side of the screening machine, and the servo motor is fixedly installed on the reinforcement plate. The reinforcement plate can provide additional support and fixation to ensure the stability and safety of the bottom of the servo motor and prevent the servo motor from loosening or falling off during operation.
[0013] The surface of the magnetic roller is evenly distributed with a number of convex strips. Providing the convex strips on the surface of the magnetic roller can change the movement trajectory of the material on the magnetic roller and prevent the material from tilting or deviating due to inertia, thereby helping to maintain the uniform distribution of the material in the magnetic field and improve the separation effect.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] When the utility model screens the material, the material is first added into the screening machine from the feed bin, and the agglomerated material added into the feed bin is crushed to prevent the material from agglomerating and failing to effectively separate the magnetic material inside. After the material is crushed, it will slide along the discharge plate to the magnetic roller on the top, and the two magnetic rollers rotate at the same time. Under the adsorption of the two magnetic rollers, the magnetic material in the material is screened for a second time, thereby improving the screening effect of the magnetic material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is one of the structural schematic diagrams of an embodiment of the utility model.
[0017] Figure 2 This is the second structural diagram of an embodiment of the utility model.
[0018] Figure 3 This utility model Figure 1 A in the enlarged view,
[0019] Figure 4 It is a schematic diagram of the internal structure of an embodiment of the utility model.
[0020] In the figure: 1. screening machine; 2. feeding bin; 3. supporting member; 4. magnetic roller; 5. double-groove transmission wheel; 6. single-groove transmission wheel; 7. servo motor; 8. output rod; 9. output wheel; 10. transmission belt; 11. crushing roller; 12. gear; 13. rotating motor; 14. unloading plate; 15. supporting plate; 16. spring; 17. vibration motor; 18. inclined plate; 19. reinforcement plate; 20. convex strip. DETAILED DESCRIPTION
[0021] Example 1
[0022] like Figure 1 to Figure 4As shown, the crushing magnetic pulley screening device described in the utility model comprises a screening machine 1 and a feed bin 2, the feed bin 2 is connected to the top of the screening machine 1, a feed plate 14 is installed inside the screening machine 1, a screening mechanism is arranged on the front side of the screening machine 1, and a crushing mechanism is arranged inside the feed bin 2; the screening mechanism comprises a servo motor 7 and a support member 3 fixedly connected to the screening machine 1, two magnetic rollers 4 are rotatably connected to the support member 3, the two magnetic rollers 4 are respectively connected to a double-groove transmission wheel 5 and a single-groove transmission wheel 6, an output rod 8 of the servo motor 7 is connected to an output wheel 9, and the output wheel 9 and the double-groove transmission wheel 5 are connected to the output rod 8 of the servo motor 7. and the single-groove transmission wheel 6 are connected by a transmission belt 10; the crushing mechanism includes a crushing roller 11, a gear 12 and a rotating motor 13, the crushing roller 11 is rotatably connected to the inside of the feed bin 2, the gear 12 is connected to the crushing roller 11 one by one, the two adjacent gears 12 are meshed with each other, the rotating motor 13 is fixedly installed on the top of the screening machine 1, and the output end of the rotating motor 13 is connected to the crushing roller 11; the inner wall of the screening machine 1 is fixedly connected to a support plate 15, and a plurality of springs 16 are arranged on the support plate 15, and the top of each spring 16 is fixedly connected to the unloading plate 14, and the bottom of the unloading plate 14 is equipped with a vibrating The motor 17, the vibration motor 17 will vibrate the blanking plate 14 when it is running, and will drive the spring 16 to shake on the support plate 15, so that when the blanking plate 14 shakes, the material on the blanking plate 14 can slide down quickly to avoid the material from accumulating on the blanking plate 14; the inner side of the support member 3 is fixedly connected with an inclined plate 18, and the inclined plate 18 is located between the two magnetic rollers 4. After the top magnetic roller 4 screens the raw materials, the raw materials can slide down accurately to the lower magnetic roller 4 for secondary screening under the auxiliary guidance of the inclined plate 18, so as to prevent the raw materials from being thrown away by the top magnetic roller 4 and unable to enter Secondary screening is performed; a reinforcement plate 19 is fixedly connected to one side of the screening machine 1, and the servo motor 7 is fixedly installed on the reinforcement plate 19. The reinforcement plate 19 can provide additional support and fixation to ensure the stability and safety of the bottom of the servo motor 7 and prevent the servo motor 7 from loosening or falling off during operation; a plurality of convex strips 20 are evenly distributed on the surface of the magnetic roller 4. The convex strips 20 are arranged on the surface of the magnetic roller 4, which can change the movement trajectory of the material on the magnetic roller 4 and prevent the material from tilting or deviating due to inertia, thereby helping to maintain the uniform distribution of the material in the magnetic field and improve the separation effect.
[0023] Working process or working principle:
[0024] During operation, the material is first added into the screening machine 1 from the feed bin 2, and the rotating motor 13 is operated at the same time. The rotating motor 13 drives the crushing roller 11 to rotate so as to crush the material to prevent the agglomerated material from reducing the magnetization degree and magnetic separation effect of the magnetic material. By crushing and breaking up the agglomerates, the magnetic material can be exposed to its magnetic properties again, thereby improving the effect of magnetic separation. After the material is crushed, the material will slide onto the discharge plate 14. At the same time, the vibration motor 17 vibrates the discharge plate 14 and drives the spring 16 to shake on the support plate 15, so that the material on the discharge plate 14 slides down quickly to avoid the material from accumulating on the discharge plate 14. After sliding down, the material will slide onto the magnetic roller 4, and then the servo motor 7 drives the two magnetic rollers 4 to rotate. The rotation of the two magnetic rollers 4 can sequentially adsorb and screen the magnetic materials in the raw materials, thereby increasing the coverage of the magnetic field and increasing the area of magnetic force, thereby enhancing the separation effect and improving the screening quality.
[0025] When the utility model screens the material, the material is first added into the screening machine 1 from the feed bin 2, and the agglomerated material added into the feed bin 2 is crushed to prevent the material from agglomerating and failing to effectively separate the magnetic material inside. After the material is crushed, it will slide down the discharge plate 14 to the top magnetic roller 4, and the two magnetic rollers 4 rotate at the same time. Under the adsorption of the two magnetic rollers 4, the magnetic material in the material is screened for a second time, thereby improving the screening effect of the magnetic material.
[0026] The description of the direction and relative position relationship of the structure in the present invention, such as the description of front, back, left, right, up, and down, does not constitute a limitation of the present invention, but is only for the convenience of description.
Claims
1. A crushing magnetic pulley screening device, comprising a screening machine (1) and a feed bin (2), wherein the feed bin (2) is connected to the top of the screening machine (1), characterized in that: A material discharge plate (14) is installed inside the screening machine (1), a screening mechanism is arranged on the front side of the screening machine (1), and a crushing mechanism is arranged inside the feed bin (2); The screening mechanism comprises a servo motor (7) and a support member (3) fixedly connected to a screening machine (1); two magnetic rollers (4) are rotatably connected to the support member (3); the two magnetic rollers (4) are respectively connected to a double-groove transmission wheel (5) and a single-groove transmission wheel (6); an output rod (8) of the servo motor (7) is connected to an output wheel (9); the output wheel (9), the double-groove transmission wheel (5) and the single-groove transmission wheel (6) are all connected via a transmission belt (10).
2. The crushing magnetic pulley screening device according to claim 1 is characterized in that: The crushing mechanism comprises a crushing roller (11), a gear (12) and a rotating motor (13); the crushing roller (11) is rotatably connected inside the feed bin (2); the gear (12) is connected to the crushing roller (11) in a one-to-one correspondence; two adjacent gears (12) are meshed with each other; the rotating motor (13) is fixedly installed on the top of the screening machine (1); and the output end of the rotating motor (13) is connected to the crushing roller (11).
3. The crushing magnetic pulley screening device according to claim 1 is characterized in that: The inner wall of the screening machine (1) is fixedly connected with a support plate (15), on which a plurality of springs (16) are arranged, and the top of each spring (16) is fixedly connected with a discharge plate (14), and a vibration motor (17) is installed at the bottom of the discharge plate (14).
4. The crushing magnetic pulley screening device according to claim 3 is characterized in that: An inclined plate (18) is fixedly connected to the inner side of the support member (3), and the inclined plate (18) is located between the two magnetic rollers (4).
5. The crushing magnetic pulley screening device according to any one of claims 1 to 4, characterized in that: A reinforcing plate (19) is fixedly connected to one side of the screening machine (1), and a servo motor (7) is fixedly mounted on the reinforcing plate (19).
6. The crushing magnetic pulley screening device according to claim 5, characterized in that: A plurality of convex strips (20) are evenly distributed on the surface of the magnetic roller (4).