Aluminum plate powder coating particle spraying device

By designing the aluminum plate powder coating particle spraying device, the clamping, spraying, protection, barrier, vibration and return mechanisms are used to solve the problems of powder dissipation and waste in the powder spraying device, and the efficient utilization and environmental protection effect of powder coating is achieved.

CN222568099UActive Publication Date: 2025-03-07YUNNAN XINMEI METAL BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420485033.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-07
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing powder spraying devices are prone to dust from powder coatings when used, which cannot prevent powder from dissipating, resulting in air pollution, difficulty in cleaning and recycling, causing waste and economic losses.

Method used

A aluminum plate powder coating particle spraying device is designed, and the aluminum plate is fixed with a clamping mechanism. The spraying mechanism is used to perform spraying. The protective door prevents the powder from floating. The barrier mechanism cooperates with the protective door to collect the powder. The vibration mechanism screens the powder and performs secondary utilization through the reflow mechanism.

Benefits of technology

Effectively prevent the scattering and waste of powder coating particles, improve the utilization rate of powder coating particles, and reduce air pollution and economic losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating spraying, and discloses an aluminum plate powder coating particle spraying device which comprises a bottom shell and guide plates fixed to the tops of the two sides of the inner wall of the bottom shell, and further comprises a spraying shell communicated with the top of the bottom shell, and a protective door is hinged to one side of an opening in the side face of the spraying shell; an aluminum plate is fixed through the clamping mechanism, spraying work is carried out through the spraying mechanism, powder coating particles are prevented from drifting away through protection of the protective door, the protective door is matched with the blocking mechanism, the state of components of the blocking mechanism is changed while the protective door is pulled, meanwhile, dust coating is prevented from flying, and the service life of the coating is prolonged. The collecting shell is driven by the vibrating mechanism to vibrate to screen the powder coating particles, the utilization rate of the powder coating particles is increased, then the powder coating particles are refluxed and reused through the backflow mechanism, and the problems that when an existing spraying device is used, powder scattering cannot be avoided, and the powder coating particles cannot be reutilized are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating spraying, in particular to an aluminum plate powder coating particle spraying device. Background Art

[0002] Powder coating is a new type of solvent-free solid powder coating. It has the characteristics of being solvent-free, pollution-free, recyclable, environmentally friendly, saving energy and resources, reducing labor intensity and having high mechanical strength of the coating film. Powder coating spraying device is a device that applies powder coating to different types of surfaces. This device usually consists of a spray gun, a conveying system, etc. It uses electrostatic attraction to attach the powder coating to the surface of the coated object, and solidifies after drying to form a strong and durable coating.

[0003] Powder spraying equipment is generally fixed with a steel wire, and then the aluminum plate is hung on the steel wire through a hook formed by bending the metal wire, and then a spray gun can be used for spraying. However, during use, the metal plate is manually hung on the steel wire and then sprayed directly. The existing powder spraying device is prone to generate a large amount of powder coating dust, and cannot prevent powder from escaping. It is easy to pollute the air near the equipment and is difficult to clean. At the same time, it is difficult to quickly and effectively recycle the spilled and residual powder coating, which will cause waste and affect the working environment, thereby causing unnecessary economic losses. Utility Model Content

[0004] The utility model aims to provide an aluminum plate powder coating particle spraying device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder coating particle spraying device for an aluminum plate, comprising a bottom shell and guide plates fixed to the tops of both sides of the inner wall thereof, and further comprising: a spraying shell connected to the top of the bottom shell, a protective door hinged on one side of the side opening of the spraying shell, a clamping mechanism arranged in the middle of the top of the inner wall of the spraying shell, spraying mechanisms arranged on both sides of the inner wall of the spraying shell, a mounting groove arranged on one side of the bottom of the spraying shell, and a blocking mechanism arranged inside the mounting groove;

[0006] A vibration mechanism is arranged at the lower part of the bottom shell, a support frame is installed at the bottom of the inner wall of the bottom shell, a collecting shell is installed on the top of the vibration mechanism, a filter screen is fixedly connected to the middle of the collecting shell, an auxiliary mechanism is arranged at the bottom of the inner wall of the bottom shell, and a reflux mechanism is arranged on one side of the bottom shell.

[0007] Preferably, the blocking mechanism includes a rack plate sliding at the bottom of the inner wall of the mounting groove and a gear meshing with its surface, a connecting shaft fixed to one side of the gear and baffles fixed to both sides of its surface, and a hinged rod hinged to one end of the rack plate.

[0008] Preferably, the vibration mechanism includes a rotating motor installed in the middle of the bottom of the inner wall of the bottom shell and a disc fixed to the top of its output shaft, and also includes a wedge block fixed to the top of the disc and a moving rod passing through the surface of the support frame.

[0009] Preferably, the auxiliary mechanism includes a fixing rod fixed to the bottom of the inner wall of the bottom shell and an annular groove provided for the bottom of the disc.

[0010] Preferably, the reflux mechanism includes a feeder installed on one side of the bottom shell and a delivery pipe connected to the delivery port thereof, and also includes a storage box connected to the delivery pipe delivery port.

[0011] Preferably, the number of the wedge-shaped blocks is four, and they are distributed on the top of the disk in a circular array with the center of the disk as the center.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model fixes the aluminum plate through a clamping mechanism and performs spraying through a spraying mechanism. During the spraying process, a protective door is used to protect against scattering of powder coating particles. The protective door cooperates with the barrier mechanism and the state of the barrier mechanism components is changed while the protective door is pulled, so that powder coating particles are collected conveniently and dust coating is prevented from flying. The collection shell is driven to vibrate by a vibration mechanism to screen the powder coating particles inside, thereby improving the utilization rate of the powder coating particles. The powder coating particles are then refluxed for reuse through a reflux mechanism, thereby solving the problem that the current spray device cannot prevent powder from scattering when in use and the powder coating particles cannot be reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0016] Figure 3 It is a schematic diagram of a partially unfolded three-dimensional cross-sectional structure of the utility model;

[0017] Figure 4 It is a schematic diagram of a partial three-dimensional structure in the utility model;

[0018] Figure 5 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0019] Figure 6 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0020] Figure 7It is a schematic diagram of a local three-dimensional cross-sectional structure in the utility model.

[0021] In the figure: 1. bottom shell; 2. guide plate; 3. spray shell; 4. protective door; 5. clamping mechanism; 6. spray mechanism; 7. mounting groove; 8. partition mechanism; 81. rack plate; 82. gear; 83. connecting shaft; 84. baffle; 85. hinged rod; 9. vibration mechanism; 91. rotating motor; 92. disc; 93. wedge block; 94. moving rod; 10. support frame; 11. collecting shell; 12. filter screen; 13. auxiliary mechanism; 131. fixing rod; 132. annular groove; 14. reflux mechanism; 141. feeder; 142. feed pipe; 143. storage box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-7As shown, a powder coating particle spraying device for an aluminum plate comprises a bottom shell 1, the bottom shell 1 is used for installing parts and supporting top parts, the tops of both sides of the inner wall of the bottom shell 1 are fixedly connected with guide plates 2, the guide plates 2 are inclined on one side, the guide plates 2 are used for guiding the powder coating particles falling into the bottom shell 1, the top of the bottom shell 1 is connected with a spraying shell 3, a spraying chamber is arranged inside the spraying shell 3, the spraying shell 3 is used for spraying work, a protective door 4 is hinged on one side of the side opening of the spraying shell 3, a visual glass is installed above the surface of the protective door 4, the position of the visual glass corresponds to the spraying chamber inside the spraying shell 3, the protective door 4 is used for protection during the spraying process to prevent powder coating particles from flying in the air, polluting the working environment, and affecting the health of the staff. A clamping mechanism 5 is arranged in the middle of the top of the inner wall of the spray shell 3, and the clamping mechanism 5 is used to fix the aluminum plate, so as to facilitate simultaneous spraying of the surfaces on both sides of the aluminum plate. Spraying mechanisms 6 are arranged on both sides of the inner wall of the spray shell 3, and the spraying mechanisms 6 are used to spray the aluminum plate. The spraying mechanisms 6 on both sides are symmetrically arranged. A mounting groove 7 is opened on one side of the bottom of the spray shell 3, and the mounting groove 7 is a through groove. The mounting groove 7 is arranged in an arc shape at a place close to one side of the protective door 4, so that one side of the parts can be moved into it conveniently. The mounting groove 7 is used to install parts. A blocking mechanism 8 is arranged inside the mounting groove 7, and the blocking mechanism 8 is arranged above the top opening of the bottom shell 1. The blocking mechanism 8 is used to block the top of the bottom shell 1 when the protective door 4 is opened, so as to facilitate the staff to block the aluminum plate. At the same time, when the protective door 4 is closed, it is convenient for spilled and residual powder coating particles to fall into the parts inside the bottom shell 1 by gravity, which is convenient for collecting and recycling the powder coating particles. A vibration mechanism 9 is arranged at the bottom of the bottom shell 1, and the vibration mechanism 9 is used to drive the top parts to vibrate, so as to facilitate filtering the collected powder coating particles, improve the collection effect, and facilitate the secondary utilization of the powder coating particles. A support frame 10 is installed at the bottom of the inner wall of the bottom shell 1, and the support frame 10 is located above the vibration mechanism 9. The support frame 10 is used to support the parts. A collecting shell 11 is installed on the top of the vibration mechanism 9. The collecting shell 11 is located below the bottom of the inclined surface of the guide plate 2, and a rising space is reserved to facilitate the powder coating particles to fall into it. The collecting shell 11 is used to collect the falling The powder coating particles inside the bottom shell 1 are fixedly connected to a filter screen 12 in the middle of the collecting shell 11. The filter screen 12 is used to sift the powder coating particles to prevent foreign matter inside the powder coating particles from affecting secondary utilization. An auxiliary mechanism 13 is provided at the bottom of the inner wall of the bottom shell 1. The auxiliary mechanism 13 is used to assist in supporting the components of the vibration mechanism 9. The auxiliary mechanism 13 is used in conjunction with the vibration mechanism 9 to improve the stability of the vibration mechanism 9 components during rotation and improve the use effect. The auxiliary mechanism 13 is located below the vibration mechanism 9 components. A reflux mechanism 14 is provided on one side of the bottom shell 1. The reflux mechanism 14 is used to pump and reflux the powder coating particles that have been sieved inside the collecting shell 11, so as to facilitate the secondary utilization of the coating powder and avoid wasting a large amount of powder coating particles.

[0024] The blocking mechanism 8 includes a rack plate 81 sliding on the bottom of the inner wall of the mounting groove 7, and a gear 82 is meshed on the surface of the rack plate 81. The number of gears 82 is several and evenly distributed on the surface of the rack plate 81. A connecting shaft 83 is fixedly connected to one side of the gear 82. The number of connecting shafts 83 is consistent with the number of gears 82. The connecting shaft 83 passes through the inner wall of the spray shell 3 and is rotatably connected thereto. Baffles 84 are fixedly connected to both sides of the surface of the connecting shaft 83. The baffle 84 is located above the top opening of the bottom shell 1. A hinged rod 85 is hinged at one end of the rack plate 81 close to the protective door 4. One end of the hinged rod 85 is hinged to a place below the surface of one side of the protective door 4. The protective door 4 is pulled outward, and the rack plate 81 is driven to move to one side through the hinged rod 85. Through the rack plate 81 The transmission control connecting shaft 83 meshing with the gear 82 drives the baffle 84 to rotate. The adjacent baffles 84 overlap on one side to block the bottom of the spray shell 3. The rotation angle is determined by the moving distance of the rack plate 81. The staff places the aluminum plate on the surface of the baffle 84 for fixing. After the fixing is completed, the protective door 4 is closed, and the hinged rod 85 is moved to the inside of the installation groove 7 and the rack plate 81 is pushed to drive the baffle 84 to rotate again, so that the baffle 84 is vertically opened with respect to the opening of the bottom shell 1. Subsequently, when spraying, it is convenient for the powder coating particles to fall into the collection shell 11. The linkage setting is convenient for the staff to operate, and at the same time cooperates with the protective door 4 to prevent the spray powder particles from escaping, thereby improving the recycling rate of the powder coating particles and avoiding the waste of a large number of powder coating particles.

[0025] The vibration mechanism 9 includes a rotating motor 91 installed in the middle of the bottom of the inner wall of the bottom shell 1, and a disc 92 is fixedly connected to the top of the output shaft of the rotating motor 91. The disc 92 is located below the top of the inner wall of the support frame 10. A wedge block 93 is fixed to the top of the disc 92. The wedge block 93 is tilted on one side. There are four wedge blocks 93, which are distributed on the top of the disc 92 in a circular array with the center of the disc 92 as the center. A moving rod 94 is penetrated and slidably connected to the top of the support frame 10. A moving wheel is installed at the bottom of the moving rod 94. The surface of the moving wheel at the bottom of the moving rod 94 is in contact with the wedge block 93. The top of the movable rod 94 is movably connected, the top of the movable rod 94 is fixedly connected to the bottom of the collecting shell 11, the number of the movable rods 94 is the same as the wedge blocks 93, and they are also distributed in a circular array with the center of the disc 92 as the center. The disc 92 is controlled to rotate by the rotating motor 91, and the wedge block 93 is driven to rotate synchronously, so that the pulley at the bottom of the movable rod 94 slides on the top of the disc 92 and the wedge block 93, driving the collecting shell 11 to move up and down at a uniform speed, filtering the powder coating particles inside it, improving the utilization rate of the powder coating particles, and avoiding residual foreign matter inside the powder coating particles affecting the reflux use.

[0026] The auxiliary mechanism 13 includes a fixing rod 131 fixed to the bottom of the inner wall of the bottom shell 1. There are four fixing rods 131, which are distributed in a circular array with the center of the disk 92 as the center. An annular groove 132 is provided at the bottom of the disk 92. The top of the annular groove 132 is slidably connected to the inner wall of the annular groove 132. The disk 92 is supported by the cooperation of the fixing rod 131 and the annular groove 132, thereby improving the stability of the disk 92 during rotation and improving the use effect of the vibration mechanism 9.

[0027] The reflux mechanism 14 includes a feeder 141 installed on one side of the bottom shell 1, the feed port of the feeder 141 passes through the bottom shell 1 and is connected to the collecting shell 11, and one end connected to the collecting shell 11 is provided with a hose, the discharge port of the feeder 141 is connected to a delivery pipe 142, the delivery pipe 142 is located on one side of the spraying shell 3, the discharge port of the delivery pipe 142 is connected to a storage box 143, the bottom of the storage box 143 is connected to the feed pipe of the spraying mechanism 6, and the storage box 143 is located at the top of the spraying shell 3. During the spraying process, the vibration mechanism 9 drives the collecting shell 11 to vibrate, and sieves the powder coating particles into the inner cavity of the collecting shell 11, and then the feeder 141 pumps the sieved powder coating particles into the interior of the storage box 143 through the delivery pipe 142, and then sprays them out through the spraying mechanism 6, so as to reuse the spilled and residual powder coating particles, improve the utilization rate of the powder coating particles, and effectively reduce the waste of powder coating particles.

[0028] It is worth noting that the clamping mechanism 5 and the spraying mechanism 6 proposed in this technical solution are prior arts, and their working principles and beneficial effects when used are not described in detail here.

[0029] Working principle: First, open the protective door 4, and drive the rack plate 81 to move through the hinged rod 85. When the rack plate 81 moves, it meshes with the gear 82 to drive the baffle 84 to flip and close, and block the bottom of the spray shell 3. Then the staff can place the aluminum plate on the top of the baffle 84 for easy clamping, and then clamp and fix it through the clamping mechanism 5. Then the staff closes the protective door 4, and pushes the rack plate 81 through the hinged rod 85 to mesh with the gear 82, driving the baffle 84 to flip and open again, exposing the collection shell 11 below, which is convenient for collecting during the spraying process. The scattered powder coating particles cooperate with the protective door 4 to prevent the powder coating particles from floating in the air. While collecting the powder coating particles, the rotating motor 91 controls the rotation of the disc 92 and the wedge block 93 cooperates with the moving rod 94 to drive the collection shell 11 to move up and down to form a belt vibration, so that the powder coating particles on the top of the filter screen 12 are sieved to the inside of the collection shell 11, and then the sieved powder coating particles are pumped into the storage box 143 through the feeder 141, and then sprayed through the spraying mechanism 6 for secondary use. After the spraying is completed, the protective door 4 can be opened to take out the aluminum plate.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A powder coating particle spraying device for an aluminum plate, comprising a bottom shell (1) and guide plates (2) fixed to the top of both sides of the inner wall thereof, characterized in that: Also includes: A spray shell (3) is connected to the top of the bottom shell (1), a protective door (4) is hinged on one side of the side opening of the spray shell (3), a clamping mechanism (5) is arranged in the middle of the top of the inner wall of the spray shell (3), spray mechanisms (6) are arranged on both sides of the inner wall of the spray shell (3), a mounting groove (7) is opened on one side of the bottom of the spray shell (3), and a blocking mechanism (8) is arranged inside the mounting groove (7); A vibration mechanism (9) is arranged at the lower part of the bottom shell (1), a support frame (10) is installed at the bottom of the inner wall of the bottom shell (1), a collection shell (11) is installed at the top of the vibration mechanism (9), a filter screen (12) is fixedly connected in the middle of the collection shell (11), an auxiliary mechanism (13) is arranged at the bottom of the inner wall of the bottom shell (1), and a reflux mechanism (14) is arranged on one side of the bottom shell (1).

2. The aluminum plate powder coating particle spraying device according to claim 1 is characterized in that: The blocking mechanism (8) comprises a rack plate (81) sliding on the bottom of the inner wall of the mounting groove (7) and a gear (82) meshing with the surface thereof, a connecting shaft (83) fixed to one side of the gear (82) and baffles (84) fixed to both sides of the surface thereof, and a hinge rod (85) hinged to one end of the rack plate (81).

3. The aluminum plate powder coating particle spraying device according to claim 1 is characterized in that: The vibration mechanism (9) comprises a rotating motor (91) installed in the middle of the bottom of the inner wall of the bottom shell (1) and a disc (92) fixed to the top of its output shaft, and also comprises a wedge block (93) fixed to the top of the disc (92) and a moving rod (94) penetrating the surface of the support frame (10).

4. The aluminum plate powder coating particle spraying device according to claim 3 is characterized in that: The auxiliary mechanism (13) comprises a fixing rod (131) fixed to the bottom of the inner wall of the bottom shell (1) and an annular groove (132) provided at the bottom of the disc (92).

5. The aluminum plate powder coating particle spraying device according to claim 1, characterized in that: The reflux mechanism (14) comprises a feeder (141) installed on one side of the bottom shell (1) and a delivery pipe (142) connected to its discharge port, and also comprises a storage box (143) connected to the discharge port of the delivery pipe (142).

6. The aluminum plate powder coating particle spraying device according to claim 3 is characterized by: The number of the wedge-shaped blocks (93) is four, and they are distributed on the top of the disk (92) in a circular array with the center of the disk (92) as the center.