Gravel collecting screen for cement stabilized macadam base construction

By setting screening components and cleaning components in the gravel aggregate screen for cement-stabilized gravel base construction, the problems of excessive use of electrical equipment and waste of water in the prior art are solved, efficient gravel screening and cleaning are achieved, and electricity consumption and labor consumption are reduced.

CN222568387UActive Publication Date: 2025-03-07QINGHAI FIRST ROAD & BRIDGE CONSTR CO LTD
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Patent Information

Application Number
CN202421291134.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the use of the existing crushed cement-stabilized gravel aggregate screen for the construction of the existing compact cement-stabilized gravel base, there are too many electrical equipment, which leads to an increase in electricity consumption and complicated operation steps, and there is a problem of water waste during the cleaning process.

Method used

A gravel aggregate screen for cement-stabilized gravel base construction is designed. By setting up screening components and cleaning components, including a motor-driven filter plate and nozzle system, efficient screening and cleaning of gravel is achieved, reducing the use of electrical equipment and reducing water waste.

Benefits of technology

By reducing the use of electrical equipment, the electricity consumption is reduced, the operating steps are simplified, the labor of staff is reduced, and the waste of water is effectively avoided, and the screening and cleaning efficiency of gravel is improved.

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Abstract

The utility model discloses a gravel collecting sieve for cement stabilized macadam base construction, and relates to the technical field of building construction. The screening device comprises a material collecting barrel, a screening assembly is arranged on the lower surface of the material collecting barrel, a sealing plate in the screening assembly is locked and connected to the lower surface of the material collecting barrel through bolts, a rotating shaft is connected to a motor connected to the lower surface of the sealing plate, the rotating shaft is rotationally connected with the middle of the sealing plate, and a large-hole filtering plate and a middle-hole filtering plate are connected to the peripheral side wall of the rotating shaft in a sleeved mode; a cleaning assembly arranged on the side of the material collecting barrel comprises a water pump, a main pipe is communicated with the water pump, a water box communicated with the main pipe is located on the upper side of the large-hole filter plate, branch pipes are communicated with the peripheral side wall of the main pipe, and water boxes communicated with the ends of the branch pipes are located on the upper side of the middle-hole filter plate. According to the utility model, the screening assembly is arranged, the use amount of electric appliances is effectively reduced, the power consumption is reduced, the operation steps are simplified, the labor amount of workers is reduced, and the cleaning assembly is arranged, so that water is accurately sprayed, and water waste is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, in particular to a crushed stone aggregate screen for cement-stabilized crushed stone base construction. Background Art

[0002] The cement-stabilized gravel base layer has the function of stabilizing the foundation, reducing foundation settlement and improving the bearing capacity of the road surface. Cement-stabilized gravel uses graded gravel as aggregate, adopts a certain amount of cementitious material and sufficient mortar volume to fill the gaps in the aggregate, and is compacted by paving in an embedded manner. Before laying the cement-stabilized gravel, it is necessary to control the aggregate screen to screen the gravel according to the particle size. The main components of the aggregate screen include a vibration motor, a screen mesh and a mounting frame.

[0003] After searching, a patent document with patent announcement number CN214938987U discloses a compact cement stabilized gravel base construction gravel aggregate screen, including a bottom frame fixedly connected with a shock absorbing spring, the top of the shock absorbing spring is fixedly connected with a support frame, the bottom of the support frame is fixedly connected with a vibration motor, the bottom of the inner cavity of the support frame is fixedly connected with a first motor, the first motor is connected with a first gear through a power output shaft, the upper part of the first gear is meshed with a first rack, the bottom surface of the first rack is fixedly connected with a fixed frame, the side wall of the fixed frame is welded with a slide bar and slides with a slideway provided on the support frame, and the inner wall of the fixed frame is fixedly connected with a screen. It allows the stones accumulated on the screen to be quickly dispersed, does not form accumulation and blockage, and is convenient for cleaning the equipment, making the screening more sufficient.

[0004] However, it still has the following disadvantages in actual use:

[0005] The existing dense cement stabilized gravel aggregate screen for gravel base construction, during use, starts the first motor to make the screen shake left and right, and starts the vibration motor to make the screen shake, but the electrical equipment used for gravel screening is increased, which will increase the power consumption, and the operation steps are complicated, which increases the workload of the staff;

[0006] 2. The existing dense cement-stabilized gravel base construction gravel aggregate screen, during use, starts the water pump to spray the water in the water tank on the filter, and starts the second motor to adjust the position of the nozzle to increase the cleaning range of the filter. However, the nozzle will move out of the fixed frame during the movement, resulting in water waste, and more electrical equipment is started during the screen cleaning process, increasing power consumption.

[0007] To this end, we provide a crushed stone aggregate screen for cement-stabilized crushed stone base construction to solve the above-mentioned problems. Utility Model Content

[0008] The utility model aims to provide a crushed stone aggregate screen for cement-stabilized crushed stone base construction, which solves the problems of heavy labor workload and large water waste of the existing dense type crushed stone aggregate screen for cement-stabilized crushed stone base construction by arranging a screening component and a cleaning component.

[0009] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0010] The utility model is a crushed stone aggregate screen for cement-stabilized crushed stone base construction, comprising an aggregate barrel, a screening assembly is arranged on the lower surface of the aggregate barrel, a sealing plate in the screening assembly is locked and connected to the lower surface of the aggregate barrel by bolts, a motor connected to the lower surface of the sealing plate is connected to a rotating shaft, the rotating shaft is rotatably connected to the middle part of the sealing plate, a large-pore filter plate and a medium-pore filter plate are sleeved on the peripheral side wall of the rotating shaft; a cleaning assembly arranged on the side of the aggregate barrel comprises a water pump, the water pump is connected to a main pipe, a water box connected to the main pipe is located on the upper side of the large-pore filter plate, a branch pipe is connected to the peripheral side wall of the main pipe, a water box connected to the end of the branch pipe is located on the upper side of the medium-pore filter plate, and a steel brush and a spray head are connected to the lower surface of the water box.

[0011] The utility model is further configured such that bearings are interference-connected on the peripheral side walls of the large-pore filter plate and the medium-pore filter plate, positioning holes are provided in a circular array on the outer frame rotatably connected to the peripheral side walls of the bearings, and positioning rods are provided in a circular array on the side walls of the limiting grooves provided on the lower surface of the aggregate barrel, and the positioning rods are plugged into the positioning holes.

[0012] The utility model is further configured such that an inlet end of a large-particle discharge pipe connected to the peripheral side wall of the aggregate barrel corresponds to a large-pore filter plate, a sealing plug is provided inside the large-particle discharge pipe, and an inlet end of a medium-particle discharge pipe connected to the peripheral side wall of the aggregate barrel corresponds to a medium-pore filter plate, and a sealing plug is provided inside the medium-particle discharge pipe.

[0013] The utility model is further configured that the material guide platform connected to the sealing plate is rotatably connected to the rotating shaft, and a valve is connected to the peripheral side wall of the small particle discharge pipe communicated with the lower surface of the sealing plate.

[0014] The utility model is further configured as follows: a water tank is arranged below the water pump, a tank cover connected to the water tank is connected to the lower surface of the water pump, and the lower end of a connecting pipe connected to the lower surface of the water pump passes through the tank cover.

[0015] The utility model is further configured such that a moving assembly is provided below the aggregate barrel, a base plate in the moving assembly is provided below the aggregate barrel, the supporting legs connected to the peripheral side walls of the aggregate barrel are connected to the base plate, and the lower surface of the support connected to the lower surface of the base plate is connected to a self-locking universal wheel.

[0016] The utility model is further configured such that the supporting legs are arranged in a ring array, and the self-locking universal wheels are arranged in a rectangular array.

[0017] The utility model is further configured such that a counterweight plate is inserted into the interior of a placement frame connected to the middle portion of the lower surface of the base plate, and ends of bolts threadedly connected in an annular array on the outer wall of the placement frame are threadedly connected to the counterweight plate.

[0018] The utility model has the following beneficial effects:

[0019] The utility model sets a screening component. After the motor is started, the shaft rotates, the large-pore filter plate and the medium-pore filter plate rotate, and the steel brush cleans the blockages on the large-pore filter plate and the medium-pore filter plate, which is beneficial to improve the filtering efficiency of the large-pore filter plate and the medium-pore filter plate on gravel, and reduces the number of electrical equipment to be started, reduces electricity consumption, and at the same time, simplifies the operating steps and reduces the workload of staff.

[0020] The utility model provides a cleaning component and starts a water pump to spray water in the water tank onto the large-pore filter plate and the medium-pore filter plate, thereby cleaning the large-pore filter plate and the medium-pore filter plate. The rotating large-pore filter plate and the medium-pore filter plate are fully in contact with water, thereby improving the cleaning quality of the large-pore filter plate and the medium-pore filter plate, avoiding water from moving out of the collecting barrel, and reducing water waste.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.

[0023] Figure 1 A schematic diagram of the structure of a crushed stone aggregate screen for cement-stabilized crushed stone base construction Figure 1 ;

[0024] Figure 2 A schematic diagram of the structure of a crushed stone aggregate screen for cement-stabilized crushed stone base construction Figure 2 ;

[0025] Figure 3 A schematic diagram of the structure of a crushed stone aggregate screen for cement-stabilized crushed stone base construction Figure 3 ;

[0026] Figure 4 It is a schematic diagram of the structural decomposition of the screening component;

[0027] Figure 5 It is a schematic diagram of the internal structure of the aggregate barrel;

[0028] Figure 6 Schematic diagram of the connection between the cleaning component, large-pore filter plate and medium-pore filter plate.

[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0030] 1-aggregate barrel, 101-support foot, 102-large particle discharge pipe, 102a-sealing plug, 103-medium particle discharge pipe, 104-limiting groove, 104a-positioning rod, 2-cleaning assembly, 201-water tank, 201a-tank cover, 202-water pump, 203-main pipe, 203a-branch pipe, 204-water box, 204a-steel brush, 204b-sprinkler, 205-connecting pipe, 3-moving assembly, 3 01-base plate, 302-support, 302a-self-locking universal wheel, 303-mounting frame, 303a-bolt, 303b-counterweight plate, 4-screening assembly, 401-motor, 401a-rotating shaft, 402-sealing plate, 402a-material guide table, 402b-small particle discharge pipe, 403-large-pore filter plate, 403a-outer frame, 403b-positioning hole, 403c-bearing, 404-medium-pore filter plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1

[0033] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 The utility model is a crushed stone aggregate screen for cement-stabilized crushed stone base construction, comprising a collection barrel 1, a screening assembly 4 is arranged on the lower surface of the collection barrel 1, and the screening assembly 4 comprises a motor 401, a rotating shaft 401a, a sealing plate 402, a material guide table 402a, a small particle discharge pipe 402b, a large-pore filter plate 403, an outer frame 403a, a positioning hole 403b, a bearing 403c and a medium-pore filter plate 404. By controlling the motor 401 to rotate the large-pore filter plate 403 and the medium-pore filter plate 404, the crushed stone is screened, the use of electrical equipment is reduced, the power consumption is reduced, the operation is simplified, and the labor of the staff is reduced;

[0034] Specifically, the sealing plate 402 is locked and connected to the lower surface of the collecting barrel 1 by bolts 303a, the motor 401 is connected to the lower surface of the sealing plate 402, the motor 401 is connected to a rotating shaft 401a, and the rotating shaft 401a is rotatably connected to the sealing plate 402, the guide platform 402a connected to the sealing plate 402 is rotatably connected to the rotating shaft 401a, the large-pore filter plate 403 and the medium-pore filter plate 404 are both sleeved on the peripheral side wall of the rotating shaft 401a, and the outer side walls of the large-pore filter plate 403 and the medium-pore filter plate 404 are rotatably connected to the outer frame 403a through bearings 403c, and the outer frame 403a A positioning hole 403b is provided on the top, and a positioning rod 104a is fixedly connected to the side wall of the limiting groove 104 provided on the lower surface of the collecting barrel 1, and the positioning rod 104a is plugged into the positioning hole 403b. The inlet end of the large particle discharge pipe 102 connected to the peripheral side wall of the collecting barrel 1 corresponds to the large-pore filter plate 403, and the inlet end of the medium particle discharge pipe 103 connected to the peripheral side wall of the collecting barrel 1 corresponds to the medium-pore filter plate 404, and the large particle discharge pipe 102 and the medium particle discharge pipe 103 are both provided with sealing plugs 102a inside, and a valve is connected to the small particle discharge pipe 402b connected to the lower surface of the sealing plate 402;

[0035] Further, the positioning holes 403b are opened in a circular array, and the positioning holes 403b are arranged in a circular array;

[0036] The operation process of this embodiment is as follows: the staff starts the motor 401, guides the gravel into the aggregate barrel 1, the rotating shaft 401a rotates, the large-pore filter plate 403 and the medium-pore filter plate 404 rotate, and the gravel entering the aggregate barrel 1 is screened, the gravel passing through the large-pore filter plate 403 falls on the medium-pore filter plate 404, and the gravel passing through the medium-pore filter plate 404 falls on the guide platform 402a. After opening the sealing plug 102a and the valve, the large-particle gravel is discharged through the large-particle discharge pipe 102, the medium-particle gravel is discharged through the medium-particle discharge pipe 103, and the small-particle gravel is discharged through the small-particle discharge pipe 402b, thereby completing the screening of the gravel. Specific embodiment 2

[0038] See also Figure 1 and Figure 6 On the basis of the specific embodiment 1, a cleaning component 2 is provided, which includes a water tank 201, a tank cover 201a, a water pump 202, a main pipe 203, a branch pipe 203a, a water box 204, a steel brush 204a, a nozzle 204b and a connecting pipe 205. By starting the water pump 202 to spray water on the large-pore filter plate 403 and the medium-pore filter plate 404, the large-pore filter plate 403 and the medium-pore filter plate 404 are cleaned, and the water is effectively prevented from being discharged offset, thereby reducing water waste;

[0039] Specifically, the box cover 201a is connected to the water tank 201, the water pump 202 is connected to the box cover 201a, the lower surface of the water pump 202 is connected with a connecting pipe 205, and the lower end of the connecting pipe 205 passes through the box cover 201a, the water pump 202 is connected with a main pipe 203, the water box 204 connected to the main pipe 203 is located on the upper side of the large-pore filter plate 403, the branch pipe 203a is connected to the peripheral side wall of the main pipe 203, the water box 204 connected to the end of the branch pipe 203a is located on the upper side of the medium-pore filter plate 404, and the steel brush 204a and the nozzle 204b are both connected to the lower surface of the water box 204;

[0040] Furthermore, two water boxes 204 are provided, and the nozzles 204b are arranged in a rectangular shape;

[0041] The operation process of this embodiment is as follows: the staff starts the water pump 202, the water inside the water tank 201 enters the main pipe 203 and the branch pipe 203a through the connecting pipe 205 and the water pump 202, the water inside the main pipe 203 and the branch pipe 203a enters the water box 204, the water inside the water box 204 is sprayed on the large-pore filter plate 403 and the medium-pore filter plate 404 through the nozzle 204b, the large-pore filter plate 403 and the medium-pore filter plate 404 are cleaned, and the debris on the rotating large-pore filter plate 403 and the medium-pore filter plate 404 is cleaned by the steel brush 204a. Specific embodiment three

[0043] See also Figure 1 and Figure 3 On the basis of the specific embodiment 1 and the specific embodiment 2, a moving assembly 3 is provided, and the moving assembly 3 includes a base plate 301, a support 302, a self-locking universal wheel 302a, a placement frame 303, a bolt 303a and a counterweight plate 303b. The position of the crushed stone aggregate sieve for cement-stabilized crushed stone base construction on the ground is conveniently adjusted by the self-locking universal wheel 302a, and the counterweight plate 303b effectively improves the stability of the base plate 301 on the ground, and prevents the crushed stone aggregate sieve for cement-stabilized crushed stone base construction from tipping over due to uneven gravity distribution;

[0044] Specifically, the base plate 301 is arranged below the aggregate barrel 1, the support legs 101 connected to the peripheral side walls of the aggregate barrel 1 are connected to the base plate 301, the water tank 201 is connected to the base plate 301, the support 302 is connected to the lower surface of the base plate 301, the lower surface of the support 302 is connected with a self-locking universal wheel 302a, the placement frame 303 is connected to the middle of the lower surface of the base plate 301, the counterweight plate 303b is inserted into the inside of the placement frame 303, the bolt 303a is threadedly connected to the side wall of the placement frame 303, and the end of the bolt 303a is threadedly connected to the counterweight plate 303b;

[0045] Further, the three legs 101 are arranged in a circular array, the four self-locking universal wheels 302a are arranged in a rectangular array, and the four bolts 303a are arranged in a rectangular array;

[0046] The operation process of this embodiment is: the staff pushes the aggregate barrel 1, the self-locking universal wheel 302a moves, the base plate 301 moves, the aggregate barrel 1 moves, and the gravel aggregate screen for cement-stabilized gravel base construction moves on the ground until it moves to the working position and locks the brake on the self-locking universal wheel 302a.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A crushed stone aggregate screen for cement-stabilized crushed stone base construction, comprising an aggregate bucket (1), characterized in that: A screening assembly (4) is provided on the lower surface of the aggregate barrel (1); a sealing plate (402) in the screening assembly (4) is locked and connected to the lower surface of the aggregate barrel (1) by means of bolts (303a); a motor (401) connected to the lower surface of the sealing plate (402) is connected to a rotating shaft (401a); the rotating shaft (401a) is rotatably connected to the middle part of the sealing plate (402); and a large-pore filter plate (403) and a medium-pore filter plate (404) are sleeved on the peripheral side wall of the rotating shaft (401a); The cleaning assembly (2) arranged on the side of the collecting barrel (1) comprises a water pump (202), the water pump (202) is connected to a main pipe (203), the main pipe (203) is connected to a water box (204) located on the upper side of the large-pore filter plate (403), the peripheral side wall of the main pipe (203) is connected to a branch pipe (203a), the end of the branch pipe (203a) is connected to a water box (204) located on the upper side of the medium-pore filter plate (404), and the lower surface of the water box (204) is connected to a steel brush (204a) and a nozzle (204b).

2. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 1, characterized in that: Bearings (403c) are interference-connected on the peripheral side walls of the large-pore filter plate (403) and the medium-pore filter plate (404); positioning holes (403b) are provided in a circular array on an outer frame (403a) rotatably connected to the peripheral side walls of the bearings (403c); positioning rods (104a) are provided in a circular array on the side walls of the limiting grooves (104) provided on the lower surface of the aggregate barrel (1); and the positioning rods (104a) are plugged into the positioning holes (403b).

3. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 2, characterized in that: The inlet end of the large particle discharge pipe (102) connected to the peripheral side wall of the aggregate barrel (1) corresponds to the large-pore filter plate (403), and a sealing plug (102a) is provided inside the large particle discharge pipe (102). The inlet end of the medium particle discharge pipe (103) connected to the peripheral side wall of the aggregate barrel (1) corresponds to the medium-pore filter plate (404), and a sealing plug (102a) is provided inside the medium particle discharge pipe (103).

4. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 1, characterized in that: The material guide platform (402a) connected to the sealing plate (402) is rotatably connected to the rotating shaft (401a), and a valve is connected to the peripheral side wall of the small particle discharge pipe (402b) connected to the lower surface of the sealing plate (402).

5. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 1, characterized in that: A water tank (201) is arranged below the water pump (202); a tank cover (201a) connected to the water tank (201) is connected to the lower surface of the water pump (202); and the lower end of a connecting pipe (205) connected to the lower surface of the water pump (202) passes through the tank cover (201a).

6. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 1, characterized in that: A moving assembly (3) is arranged below the collecting barrel (1); a base plate (301) in the moving assembly (3) is arranged below the collecting barrel (1); a support leg (101) connected to a peripheral side wall of the collecting barrel (1) is connected to the base plate (301); and a lower surface of a support (302) connected to the lower surface of the base plate (301) is connected to a self-locking universal wheel (302a).

7. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 6, characterized in that: The supporting feet (101) are arranged in a ring array, and the self-locking universal wheels (302a) are arranged in a rectangular array.

8. A crushed stone aggregate screen for cement-stabilized crushed stone base construction according to claim 6, characterized in that: A counterweight plate (303b) is inserted into the interior of a placement frame (303) connected to the middle of the lower surface of the base plate (301), and the ends of bolts (303a) threadedly connected in a circular array on the outer wall of the placement frame (303) are threadedly connected to the counterweight plate (303b).