Hardware stamping device with automatic cooling and flushing functions
By designing a hardware stamping device with automatic cooling and flushing function, the spraying of coolant is accurately controlled by water pump and nozzle system, the problem of low heat dissipation efficiency during hardware stamping is solved, automatic cooling and flushing is achieved, and production efficiency and workpiece quality are improved.
Patent Information
- Application Number
- CN202421317499.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the stamping process of hardware, due to the difficulty of effectively dissipating heat from friction and extrusion, the excessive temperature affects the quality of the workpiece. The existing method of spraying coolant manually regularly is inefficient and inaccurate, resulting in increased use of coolant and excessive loss.
A hardware stamping device with automatic cooling and flushing function is designed, including a cooling mechanism, which pumps the coolant to the nozzle through a water pump, accurately controls the spraying time and direction, ensures that the coolant fully flushs the workpiece and prevents the coolant from splashing everywhere.
The automated cooling and flushing process is realized, stamping efficiency is improved, the workpiece temperature is within the appropriate range, the cooling liquid is used and lost, and the production cost is reduced.
Smart Images

Figure CN222568949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware processing, and more specifically to a hardware stamping device with automatic cooling and flushing functions. Background Art
[0002] Hardware: Traditional hardware products, also known as "small hardware", refer to five metals: gold, silver, copper, iron and tin. They can be made into works of art or metal devices such as knives and swords through artificial processing. Hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, construction hardware and security products; stamping is a forming processing method that relies on presses and molds to apply external force to plates, strips, pipes and profiles to cause plastic deformation or separation, thereby obtaining workpieces (stampings) of the desired shape and size. The stamping blanks are mainly hot-rolled and cold-rolled steel plates and steel strips. 60%-70% of the world's steel is plates, most of which are made into finished products through stamping.
[0003] Existing deficiencies: During the stamping process of hardware, a large amount of heat will be generated due to friction, extrusion, etc., and it is necessary to dissipate the heat in time. Generally, cooling is achieved by manually spraying coolant at a fixed time. This method is not efficient and is not conducive to stamping. Secondly, the coolant is prone to sputtering during the spraying process, and the spraying is not accurate enough, resulting in increased coolant consumption and excessive losses, and it is also easy to pollute the equipment, which is not conducive to cost savings. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a hardware stamping device with automatic cooling and flushing functions to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical scheme: a hardware stamping device with automatic cooling and flushing function, comprising a cooling mechanism, one side of the cooling mechanism is movably connected with a device base, the top front of the device base is fixedly connected with a power control console, the top middle of the device base is fixedly connected with a punching machine table, the top back of the device base is fixedly connected with a device bracket, the top of the device bracket is fixedly connected with the stamping mechanism, one side of the device bracket is fixedly connected with an intelligent control box, the cooling mechanism comprises a bottom plate, the top back of the bottom plate is fixedly connected with a water tank, the bottom of one front side of the water tank is fixedly connected with a water outlet pipe, the other side of the water outlet pipe is fixedly connected with a water pump, the top of the water pump is fixedly connected with a connecting pipe, the bottom of one side of the connecting pipe is fixedly connected with a diversion pipe, and the front and back sides of the diversion pipe are fixedly connected with spray pipes.
[0006] Furthermore, starting switches are fixedly connected to both sides of the top of the power console, and an emergency stop button is fixedly connected to the middle of the top of the power console.
[0007] Furthermore, the punching machine platform includes a receiving groove, and the inner bottom of the receiving groove is movably connected to the punching die.
[0008] Furthermore, the stamping mechanism includes a cylinder, a pneumatic rod is movably connected to the middle of the bottom of the cylinder, and an upper template is fixedly connected to the bottom of the pneumatic rod.
[0009] Furthermore, both sides of the top of the upper template are fixedly connected with sliding rods, the outer sides of the sliding rods are movably connected with sleeve rods, and the top of the sleeve rods is fixedly connected to a device bracket.
[0010] Furthermore, a power switch is fixedly connected to the other side of the front bottom of the smart control box, an indicator light is fixedly connected to the middle of the front bottom of the smart control box, and a mode conversion switch is fixedly connected to one side of the front bottom of the smart control box.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The utility model is provided with a cooling mechanism, which uses a water pump to pump the coolant in the water tank through the outlet pipe to the connecting pipe, then flows into the diversion pipe through the connecting pipe, and finally sprays it onto the workpiece through the nozzle, which is beneficial to flushing the heat generated by the processing on the workpiece and preventing the quality of the workpiece from being affected by excessive temperature.
[0013] 2. The utility model is provided with a nozzle and controls the operation of the water pump through an intelligent control box. The time for the nozzle to spray the coolant can be precisely controlled. The diverter pipe diverts the coolant and sprays the workpiece in different directions, which is conducive to more sufficient spraying. After the coolant is sprayed, it enters the containing tank along the groove, which is conducive to preventing the coolant from splashing everywhere. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a structural schematic diagram of the cooling mechanism of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the device base and the power control console of the utility model.
[0017] Figure 4 It is a structural schematic diagram of the punching mechanism of the utility model.
[0018] The accompanying drawings are marked as follows: 1. cooling mechanism; 101. bottom plate; 102. water tank; 103. water outlet pipe; 104. water pump; 105. connecting pipe; 106. diverter pipe; 107. nozzle; 2. device base; 3. power control console; 301. start switch; 302. emergency stop button; 4. stamping machine table; 401. receiving tank; 402. stamping die; 5. device bracket; 6. stamping mechanism; 601. cylinder; 602. pneumatic rod; 603. upper template; 604. sliding rod; 605. sleeve rod; 7. intelligent control box; 701. power switch; 702. indicator light; 703. mode conversion switch. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The hardware stamping device with automatic cooling and flushing functions involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0020] Reference Figure 1-Figure 4 The utility model provides a hardware stamping device with automatic cooling and flushing functions, including a cooling mechanism 1, one side of the cooling mechanism 1 is movably connected with a device base 2, the top front of the device base 2 is fixedly connected with a power control console 3, the top middle of the device base 2 is fixedly connected with a punching machine table 4, the top back of the device base 2 is fixedly connected with a device bracket 5, the top of the device bracket 5 is fixedly connected with a punching mechanism 6, one side of the device bracket 5 is fixedly connected with an intelligent control box 7, the cooling mechanism 1 includes a bottom plate 101, the top back of the bottom plate 101 is fixedly connected with a water tank 102, the front of the water tank 102 A water outlet pipe 103 is fixedly connected to the bottom of one side, a water pump 104 is fixedly connected to the other side of the water outlet pipe 103, a connecting pipe 105 is fixedly connected to the top of the water pump 104, a diverter pipe 106 is fixedly connected to the bottom of one side of the connecting pipe 105, and nozzles 107 are fixedly connected to the front and back sides of the diverter pipe 106. The coolant in the water tank 102 is pumped to the connecting pipe 105 through the water outlet pipe 103 by the water pump 104, and then flows into the diverter pipe 106 through the connecting pipe 105, and finally sprayed onto the workpiece through the nozzle 107, which is beneficial to flushing the heat generated by the processing on the workpiece and preventing the quality of the workpiece from being affected by excessive temperature.
[0021] In a preferred embodiment, a start switch 301 is fixedly connected to both sides of the top of the power console 3, and an emergency stop button 302 is fixedly connected to the middle of the top of the power console 3. The stamping mechanism 6 can be operated by pressing the start switch 301 with both hands at the same time, which is beneficial to ensuring the safety of the operator's operation. The operation of the device can be interrupted at any time by the emergency stop button 302, which is beneficial to protecting the safety of the operator.
[0022] In a preferred embodiment, the punching machine platform 4 includes a receiving groove 401 , and a punching die 402 is movably connected to the inner bottom of the receiving groove 401 .
[0023] In a preferred embodiment, the punching mechanism 6 includes a cylinder 601 , a pneumatic rod 602 is movably connected to the middle of the bottom of the cylinder 601 , and an upper mold plate 603 is fixedly connected to the bottom of the pneumatic rod 602 .
[0024] In a preferred embodiment, both sides of the top of the upper template 603 are fixedly connected with sliding rods 604, the outer side of the sliding rods 604 is movably connected with sleeve rods 605, and the top of the sleeve rods 605 is fixedly connected to the device bracket 5.
[0025] In a preferred embodiment, a power switch 701 is fixedly connected to the other side of the front bottom of the smart control box 7, an indicator light 702 is fixedly connected to the middle of the front bottom of the smart control box 7, and a mode conversion switch 703 is fixedly connected to one side of the front bottom of the smart control box 7.
[0026] The working principle of the utility model is as follows: when in use, the power switch 701 is turned on through the intelligent control box 7 to power on the device, and the indicator light 702 is checked to see if it is displayed normally. The mode of the device is adjusted according to actual needs. The device can be put into automatic mode or manual mode through the mode conversion switch 703. The workpiece is installed on the stamping die 402. The stamping mechanism 6 is operated by pressing the start switch 301 with both hands at the same time, which is beneficial to ensure the safety of the operator's operation. The operation of the device can be interrupted at any time through the emergency stop button 302, which is beneficial to protect the safety of the operator. During stamping, the cooling mechanism 1 works synchronously, and the cylinder 601 works. The pneumatic rod 602 drives the upper template 603 to stamp toward the stamping die 402, and the sliding rod 604 is in the sleeve rod. 605, so that the upper template 603 remains stable and prevents shaking. The coolant in the water tank 102 is pumped to the connecting pipe 105 through the water outlet pipe 103 by the water pump 104, and then flows into the diverter pipe 106 through the connecting pipe 105, and finally sprayed onto the workpiece through the nozzle 107, which is beneficial to flushing the heat generated by the workpiece during processing and preventing the quality of the workpiece from being affected by excessive temperature during the stamping process. The operation of the water pump 104 is controlled by the intelligent control box 7, and the time for the nozzle 107 to spray the coolant can be accurately controlled. The diverter pipe 106 diverts the coolant and sprays the workpiece in different directions, which is beneficial to spraying more fully. After spraying, the coolant enters the containing tank 401 along the groove, which is beneficial to prevent the coolant from splashing everywhere.
[0027] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A hardware stamping device with automatic cooling and flushing function, comprising a cooling mechanism (1), characterized in that: One side of the cooling mechanism (1) is movably connected to a device base (2), the top front of the device base (2) is fixedly connected to a power control console (3), the top middle of the device base (2) is fixedly connected to a punching machine table (4), the top back of the device base (2) is fixedly connected to a device bracket (5), the top of the device bracket (5) is fixedly connected to a punching mechanism (6), and one side of the device bracket (5) is fixedly connected to an intelligent control box (7). The cooling mechanism (1) comprises a bottom plate ( 101), a water tank (102) is fixedly connected to the top and back of the bottom plate (101), a water outlet pipe (103) is fixedly connected to the bottom of one front side of the water tank (102), a water pump (104) is fixedly connected to the other side of the water outlet pipe (103), a connecting pipe (105) is fixedly connected to the top of the water pump (104), a diversion pipe (106) is fixedly connected to the bottom of one side of the connecting pipe (105), and a nozzle (107) is fixedly connected to the front and back sides of the diversion pipe (106).
2. A hardware stamping device with automatic cooling and flushing function according to claim 1, characterized in that: A start switch (301) is fixedly connected to both sides of the top of the power console (3), and an emergency stop button (302) is fixedly connected to the middle of the top of the power console (3).
3. The hardware stamping device with automatic cooling and flushing function according to claim 1 is characterized in that: The punching machine platform (4) comprises a receiving groove (401), and the inner bottom of the receiving groove (401) is movably connected to a punching die (402).
4. The hardware stamping device with automatic cooling and flushing function according to claim 1 is characterized in that: The punching mechanism (6) comprises a cylinder (601), a pneumatic rod (602) is movably connected to the middle of the bottom of the cylinder (601), and an upper mold plate (603) is fixedly connected to the bottom of the pneumatic rod (602).
5. The hardware stamping device with automatic cooling and flushing function according to claim 4 is characterized in that: Both sides of the top of the upper template (603) are fixedly connected with sliding rods (604), the outer side of the sliding rod (604) is movably connected with a sleeve rod (605), and the top of the sleeve rod (605) is fixedly connected to a device bracket (5).
6. The hardware stamping device with automatic cooling and flushing function according to claim 1, characterized in that: A power switch (701) is fixedly connected to the other side of the front bottom of the intelligent control box (7), an indicator light (702) is fixedly connected to the middle of the front bottom of the intelligent control box (7), and a mode conversion switch (703) is fixedly connected to one side of the front bottom of the intelligent control box (7).