Quick-insertion type multifunctional laser welding gun

By designing a fast plug-in multi-function laser welding torch, using the clamping mechanism and a detachable output module, the rapid switching of laser welding and rust removal functions is achieved, solving the independent and cost-effective problems of traditional equipment, reducing the purchasing cost and space occupation of users, and improving production efficiency.

CN222569590UActive Publication Date: 2025-03-07HENAN KEMPSON LASER TECH CO LTD
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Patent Information

Application Number
CN202520165059.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-03-07
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Traditional laser welding and laser rust removal equipment are usually independent systems, and users need to purchase two sets of equipment to achieve two functions, which increases the purchasing cost and space occupation of users.

Method used

A quick plug-in multi-function laser welding torch is designed. Through the laser input and output port on the welding torch handle, combined with the clamping mechanism and a removable output module, a quick switching of welding and rust removal functions is achieved.

Benefits of technology

It realizes rapid switching of welding and rust removal functions, reduces user procurement equipment costs, reduces space occupation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick-insertion type multifunctional laser welding gun, relates to the technical field of laser welding equipment, and aims to solve the problems that the purchase cost and the occupied space of a user are undoubtedly increased because the traditional laser welding and laser derusting equipment is generally an independent system and the user needs to purchase two sets of equipment respectively to realize two functions. Comprising a welding gun handle, a laser input port is formed in the bottom of the welding gun handle, a laser output port is further formed in the welding gun handle, a clamping mechanism is arranged on the laser output port, the welding gun handle is connected with an output module through the clamping mechanism, the output module comprises a rust removal module and a welding module, and the rust removal module is detachably connected with the clamping mechanism through a rectangular connecting block. And the welding module is detachably connected with the clamping mechanism through a fillet connecting block, and the sides, close to the welding gun handle, of the rust removal module and the welding module are both slidably connected with sliding protection covers, so that different output modules can be rapidly disassembled and assembled, different use requirements can be met, and the purchase cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser welding equipment, in particular to a quick-insert multifunctional laser welding gun. Background Art

[0002] Laser welding and laser rust removal technologies are widely used in the industrial field, but traditional laser welding and laser rust removal equipment are usually independent systems. Users need to purchase two sets of equipment separately to achieve the two functions, which undoubtedly increases the user's procurement cost and space occupancy. Therefore, this application provides a quick-plug multi-functional laser welding gun to meet the needs. Utility Model Content

[0003] The purpose of this application is to provide a quick-insert multifunctional laser welding gun, which aims to solve the problem that traditional laser welding and laser rust removal equipment are usually independent systems. Users need to purchase two sets of equipment separately to achieve two functions, which undoubtedly increases the user's procurement cost and space occupancy.

[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a quick-insert multifunctional laser welding gun, comprising a welding gun handle, a laser input port being provided at the bottom of the welding gun handle, a laser output port being provided on the welding gun handle, a clamping mechanism being connected to the laser output port, the welding gun handle being connected to an output module through the clamping mechanism, the output module comprising a rust removal module and a welding module, the rust removal module being detachably connected to the clamping mechanism through a rectangular connecting block, the welding module being detachably connected to the clamping mechanism through a rounded connecting block, the rust removal module and the welding module being slidably connected to a sliding protective cover on one side close to the welding gun handle, so that the equipment can quickly disassemble and assemble different output modules to meet different usage requirements.

[0005] Preferably, the clamping mechanism also includes a clamping block and a fixed block. The cross-section of the clamping block is a U-shaped piece. The clamping block is fixedly connected to the laser output port through the fixed block. Limiting grooves are provided on the outer walls on both sides of the connection between the clamping block and the fixed block. A threaded hole is provided on the top surface of the fixed block. The clamping block and the fixed block are both provided with a first through hole that is compatible with the position and size of the laser output port, which is used for quick connection of the output module and the welding gun handle.

[0006] Preferably, the rust removal module also includes a rust removal shell, a galvanometer motor and a first limit block. The galvanometer motor is arranged on the top surface of the rust removal shell. One side of the rust removal shell is connected to the rectangular connecting block through the first limit block. The other side of the rust removal shell is connected to a duckbill gun head. A sliding baffle is slidably connected inside the rust removal shell. The rust removal shell is provided with sliding holes for the sliding baffle to slide up and down. The rust removal shell is provided with a first slider guide groove for the sliding protective cover to slide up and down. The sliding protective cover in the rust removal module is connected to the side wall of the first slider guide groove through a spring, so that the inlet of the output module is protected when the output module is not in use to prevent dust from entering.

[0007] Preferably, the rectangular connecting block is connected with a first boss for connecting with the clamping mechanism, the first boss is provided with a first limiting hole matched with the position size of the threaded hole, the rectangular connecting block is provided with a first limiting groove matched with the position size of the first limiting block, the rectangular connecting block is provided with a first guide groove matched with the position size of the clamping block, the inner wall of the first guide groove is connected with a first limiting strip matched with the limiting slide groove, and the rust removal shell is bolted to the rectangular connecting block, so that the user can quickly disassemble and assemble the rust removal module.

[0008] Preferably, the welding module also includes a welding shell, a focusing assembly and a laser gun head. One side of the welding shell is connected to the rounded corner connecting block through a second limit block, and the other side of the welding shell is connected to the laser gun head. A focusing assembly is provided in the welding shell. A second slider guide groove is provided on the welding shell for the sliding protective cover to slide up and down. The sliding protective cover in the welding module is connected to the side wall of the second slider guide groove through a spring, so that the interior of the welding module is protected when the welding module is not in use.

[0009] Preferably, the rounded corner connecting block is connected to a second boss for connecting to the clamping mechanism, the second boss is provided with a second limiting hole matched with the position size of the threaded hole, the rounded corner connecting block is provided with a second limiting groove matched with the position size of the second limiting block, the rounded corner connecting block is provided with a second guide groove matched with the position size of the clamping block, the inner wall of the second guide groove is connected with a second limiting strip matched with the limiting slide groove, and the welding shell is bolted to the rounded corner connecting block, so that the user can quickly disassemble and assemble the welding module.

[0010] In summary, the technical effects and advantages of the utility model are:

[0011] In the utility model, the welding gun structure is split and combined, the optical fiber collimating lens and the reflective galvanometer module are shared, and the focusing lens and the protective lens module are modularly combined according to the different functional requirements of welding and cleaning and rust removal. When welding or cleaning and rust removal functions are realized, welding or cleaning and rust removal can be realized by inserting the corresponding gun head module, thereby reducing the customer's equipment procurement cost.

[0012] In the utility model, by providing a quick plug-in and pull-out card connection mechanism, the user can quickly replace the required output module according to the use requirements, realize the rapid switching of welding and rust removal functions, thereby improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 This is a schematic diagram of the rust removal mode of the utility model;

[0015] Figure 2 It is a schematic diagram of the welding mode of the utility model;

[0016] Figure 3 This is a schematic diagram of the explosion structure of the rust removal module of the utility model Figure 1 ;

[0017] Figure 4 This is a schematic diagram of the explosion structure of the rust removal module of the utility model Figure 2 ;

[0018] Figure 5 This is a schematic diagram of the explosion structure of the welding module of the utility model Figure 1 ;

[0019] Figure 6 This is a schematic diagram of the explosion structure of the welding module of the utility model Figure 2 .

[0020] In the figure: 1. welding gun handle; 2. rust removal module; 3. welding module; 4. rounded corner connection block; 5. rectangular connection block; 6. clamping mechanism; 7. sliding protection cover; 21. rust removal shell; 22. galvanometer motor; 23. first limit block; 24. sliding baffle; 25. sliding hole; 26. duckbill gun head; 27. first slider guide groove; 31. welding shell; 32. focusing assembly; 33. second limit block; 34. laser gun head; 35. second slider guide groove; 41. second guide groove; 42. second limit strip; 43. second limit groove; 51. first guide groove; 52. first limit strip; 53. first limit groove; 61. limit slide groove; 62. clamping block; 63. fixing block; 64. threaded hole; 71. spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0022] refer to Figure 1-6 The quick-insert multifunctional laser welding gun shown comprises a welding gun handle 1, a laser input port is provided at the bottom of the welding gun handle 1, a laser output port is also provided on the welding gun handle 1, and a clamping mechanism 6 is connected to the laser output port. In order to enable the user to quickly replace different functional modules as needed, the welding gun handle 1 is connected to an output module through the clamping mechanism 6, and the output module comprises a rust removal module 2 and a welding module 3. The rust removal module 2 is detachably connected to the clamping mechanism 6 through a rectangular connecting block 5, and the welding module 3 is detachably connected to the clamping mechanism 6 through a rounded connecting block 4, so that the user can quickly replace different functional modules as needed to realize the two functions of welding and rust removal without purchasing two sets of independent equipment, which significantly reduces the user's procurement cost. In order to protect the output module that is not in use, the rust removal module 2 and the welding module 3 are slidably connected to a sliding protective cover 7 on the side close to the welding gun handle 1; the sliding protective cover 7 is connected to a spring 71, and the sliding protective cover 7 can automatically block the inlets on the rust removal module 2 and the welding module 3 when not in use to prevent dust from entering the module.

[0023] As an implementation method in this embodiment, in order to make it more convenient and quick for the user to disassemble and assemble the output module when using it, the clamping mechanism 6 also includes a clamping block 62 and a fixing block 63. The cross section of the clamping block 62 is a U-shaped piece. The clamping block 62 is fixedly connected to the laser output port through the fixing block 63. The size of the clamping block 62 is greater than the thickness of the rounded connecting block 4 and the rectangular connecting block 5, so that the clamping block 62 can pass through the rounded connecting block 4 or the rectangular connecting block 5 and contact the sliding protection cover 7. The outer walls on both sides of the connection between the clamping block 62 and the fixing block 63 are provided with limited sliding grooves 61, and the top surface of the fixing block 63 is provided with a threaded hole 64. The clamping block 62 and the fixing block 63 are A first through hole adapted to the position and size of the laser output port is provided on the top and bottom of the rust removal module 2. The welding gun handle 1 connected to the rust removal module 2 and the welding module 3 through the clamping mechanism 6 can be easily and quickly disassembled and replaced when the output module is replaced. The rust removal module 2 also includes a rust removal shell 21, a galvanometer motor 22 and a first limit block 23. The galvanometer motor 22 is arranged on the top surface of the rust removal shell 21. In order to ensure the rust removal effect of the rust removal module 2, the rust removal module 2 is internally configured with a focusing lens and a protective lens module optimized for the rust removal function, as well as a galvanometer motor 22 and a duckbill gun head 26 for achieving efficient rust removal operations. One side of the rust removal shell 21 is connected to the rust removal module 2 through the first limit block 23. A limit block 23 is connected to the rectangular connecting block 5, so that the connection between the rectangular connecting block 5 and the first limit block 23 is more stable. A duckbill gun head 26 is connected to the other side of the rust removal shell 21. A sliding baffle 24 is slidably connected in the rust removal shell 21. The rust removal shell 21 is provided with a sliding hole 25 for the sliding baffle 24 to slide up and down. The rust removal shell 21 is provided with a first slider guide groove 27 for the sliding protection cover 7 to slide up and down. In order to limit the position of the sliding protection cover 7 in the rust removal module 2, a first guide column for fixing the spring 71 is provided in the first slider guide groove 27. In order to make the welding module 3 have a welding effect, The welding module 3 also includes a welding shell 31, a focusing assembly 32 and a laser gun head 34. The welding module 3 is internally configured with a focusing lens and a protective lens module optimized for the welding function. One side of the welding shell 31 is connected to the rounded corner connecting block 4 through a second limit block 33, and the other side of the welding shell 31 is connected to the laser gun head 34. A focusing assembly 32 is arranged in the welding shell 31. In order to limit the position of the sliding protective cover 7 in the welding module 3, a second slider guide groove 35 for the sliding protective cover 7 to slide up and down is opened on the welding shell 31, and a second guide column for fixing the spring 71 is arranged in the second slider guide groove 35.

[0024] As an implementation method in this embodiment, in order to make it more convenient and quick for users to replace modules when they need to use the rust removal function, a first boss for connecting to the clamping mechanism 6 is connected to the rectangular connecting block 5, a first limiting hole adapted to the position and size of the threaded hole 64 is provided on the first boss, a first limiting groove 53 adapted to the position and size of the first limiting block 23 is provided on the rectangular connecting block 5, a first guide groove 51 adapted to the position and size of the clamping block 62 is provided on the rectangular connecting block 5, a first limiting strip 52 adapted to the limiting slide groove 61 is connected to the inner wall of the first guide groove 51, the rust removal shell 21 is bolted to the rectangular connecting block 5, in order to make it more convenient and quick for users to replace modules when they need to use the welding function, the circular The corner connecting block 4 is connected with a second boss for connecting with the clamping mechanism 6, and a second limiting hole adapted to the position and size of the threaded hole 64 is provided on the second boss. A second limiting groove 43 adapted to the position and size of the second limiting block 33 is provided on the rounded corner connecting block 4, and a second guide groove 41 adapted to the position and size of the clamping block 62 is provided on the rounded corner connecting block 4. A second limiting strip 42 adapted to the limiting slide groove 61 is connected to the inner wall of the second guide groove 41. The welding shell 31 is bolted to the rounded corner connecting block 4. Through the rectangular connecting block 5 connected to the rust removal module 2 and the rounded corner connecting block 4 connected to the welding module 3, the rust removal module 2 and the welding module 3 can be quickly disassembled and assembled in the clamping mechanism 6 to achieve rapid switching of functions.

[0025] The practical working principle of the present invention is as follows: during use, the staff selects a suitable output module according to the on-site conditions. When the welding function is needed, the staff first connects the welding housing 31 to the clamping mechanism 6 through the rounded connecting block 4, so that the clamping block 62 in the clamping mechanism 6 slides in the second guide groove 41. At the same time, the clamping block 62 lifts the position of the sliding protection cover 7 upward, so that the sliding protection cover 7 no longer covers the input hole on the welding housing 31. At the same time, the second limiting strip 42 slides in the limiting slide groove 61 until the second boss contacts the fixing block 63, and then the limiting pin is inserted into the second through hole and the threaded hole 64 on the second boss to complete the assembly of the welding module 3 and the welding gun handle 1. The staff can operate the welding gun handle 1 to perform welding through the welding module 3. When the rust removal function is needed, the limiting pin is first removed from the second through hole and the threaded hole 64, and then the welding module 3 is lifted to the top of the welding gun handle 1 so that the second limiting pin is inserted into the second through hole and the threaded hole 64. The strip 42 and the block 62 slide out of the limiting slide groove 61 and the second guide groove 41 respectively, so that the welding module 3 can be separated from the welding gun handle 1. During the separation, the block 62 no longer lifts the sliding protection cover 7, so that the sliding protection cover 7 blocks the inlet on the welding shell 31 under the action of the spring 71 to prevent dust from entering. Then, the rust removal module 2 is connected to the clamping mechanism 6 through the rectangular connecting block 5, so that the block 62 in the clamping mechanism 6 slides in the first guide groove 51, and at the same time, the block 62 lifts the position of the sliding protection cover 7 upward, so that the sliding protection cover 7 no longer covers the inlet on the rust removal shell 21. At the same time, the first limiting strip 52 slides in the limiting slide groove 61 until the first boss contacts the fixing block 63, and then the limiting pin is inserted into the first through hole and the threaded hole 64 on the first boss, so that the assembly of the welding module 3 and the welding gun handle 1 can be completed, and the staff can operate the welding gun handle 1 to perform welding work through the welding module 3.

[0026] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.

[0027] Components not described in detail herein are prior art.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick-insert multifunctional laser welding gun, comprising a welding gun handle (1), wherein the bottom of the welding gun handle (1) is provided with a laser input port, and the welding gun handle (1) is also provided with a laser output port, characterized in that: The laser output port is connected to a clamping mechanism (6), the welding gun handle (1) is connected to an output module via the clamping mechanism (6), the output module comprising a rust removal module (2) and a welding module (3), the rust removal module (2) is detachably connected to the clamping mechanism (6) via a rectangular connection block (5), the welding module (3) is detachably connected to the clamping mechanism (6) via a rounded connection block (4), and a sliding protective cover (7) is slidably connected to the rust removal module (2) and the welding module (3) on one side close to the welding gun handle (1).

2. The quick-insert multifunctional laser welding gun according to claim 1, characterized in that: The clamping mechanism (6) further comprises a clamping block (62) and a fixing block (63); the cross section of the clamping block (62) is a U-shaped piece; the clamping block (62) is fixedly connected to the laser output port via the fixing block (63); limiting sliding grooves (61) are provided on the outer walls on both sides of the connection between the clamping block (62) and the fixing block (63); a threaded hole (64) is provided on the top surface of the fixing block (63); and a first through hole matching the position and size of the laser output port is provided on both the clamping block (62) and the fixing block (63).

3. The quick-insert multifunctional laser welding gun according to claim 2 is characterized in that: The rust removal module (2) further comprises a rust removal shell (21), a galvanometer motor (22) and a first limit block (23); the galvanometer motor (22) is arranged on the top surface of the rust removal shell (21); one side of the rust removal shell (21) is connected to the rectangular connection block (5) via the first limit block (23); the other side of the rust removal shell (21) is connected to a duckbill gun head (26); a sliding baffle (24) is slidably connected inside the rust removal shell (21); a sliding hole (25) for the sliding baffle (24) to slide up and down is provided on the rust removal shell (21); a first slider guide groove (27) for the sliding protection cover (7) to slide up and down is provided on the rust removal shell (21); the sliding protection cover (7) in the rust removal module (2) is connected to the side wall of the first slider guide groove (27) via a spring (71).

4. The quick-insert multifunctional laser welding gun according to claim 3 is characterized in that: The rectangular connection block (5) is connected to a first boss for connecting to the clamping mechanism (6); the first boss is provided with a first limiting hole that matches the position and size of the threaded hole (64); the rectangular connection block (5) is provided with a first limiting groove (53) that matches the position and size of the first limiting block (23); the rectangular connection block (5) is provided with a first guide groove (51) that matches the position and size of the clamping block (62); the inner wall of the first guide groove (51) is connected to a first limiting strip (52) that matches the limiting slide groove (61); and the rust removal housing (21) is bolted to the rectangular connection block (5).

5. The quick-insert multifunctional laser welding gun according to claim 2, characterized in that: The welding module (3) further comprises a welding shell (31), a focusing assembly (32) and a laser gun head (34); one side of the welding shell (31) is connected to the fillet connection block (4) via a second limit block (33); the other side of the welding shell (31) is connected to the laser gun head (34); a focusing assembly (32) is provided in the welding shell (31); a second slider guide groove (35) for the sliding protection cover (7) to slide up and down is provided on the welding shell (31); the sliding protection cover (7) in the welding module (3) is connected to the side wall of the second slider guide groove (35) via a spring (71).

6. The quick-insert multifunctional laser welding gun according to claim 5, characterized in that: The rounded corner connection block (4) is connected to a second boss for connecting to the clamping mechanism (6); the second boss is provided with a second limiting hole that matches the position and size of the threaded hole (64); the rounded corner connection block (4) is provided with a second limiting groove (43) that matches the position and size of the second limiting block (33); the rounded corner connection block (4) is provided with a second guide groove (41) that matches the position and size of the clamping block (62); the inner wall of the second guide groove (41) is connected to a second limiting strip (42) that matches the limiting slide groove (61); and the welding shell (31) and the rounded corner connection block (4) are bolted together.