Welding device for electromechanical installation
By designing welding devices for electromechanical installation, the use of components such as slides, support slide rails, push rods, press plates, linear guide rails and cylinders, the problem of welding difficulties at the panel butt is solved, an efficient and stable welding process is achieved, and the welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202420648988.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
In existing mechanical and electrical installations, it is difficult to weld the butt of the panel, the steel plate is large in weight and difficult to move and reverse, resulting in large welding strength, unstable quality and high defect rate.
A welding device including a load bearing assembly, a fixing assembly and a welding assembly is designed. The bearing assembly realizes stable fixation of the sheet through the slideway and the support slide rail. The fixing assembly uses push rods and pressure plates to fix the sheet. The welding assembly adjusts the position of the welding gun through the linear guide rails and cylinders to achieve simultaneous welding of the upper and lower sides.
It realizes stable fixation and efficient welding of sheet materials, reduces manpower operation, saves welding time, improves welding efficiency and quality, and reduces product defect rate.
Smart Images
Figure CN222569709U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromechanical installation, in particular to a welding device used for electromechanical installation. Background Art
[0002] Mechanical and electrical installation includes the production and installation of non-standard steel components, which usually use paneling. Paneling is formed by splicing two sheets of steel. Since the shearing process of the sheet is difficult to achieve a straight state, a reference docking line is set at the joint. Therefore, the joint of the two sheets is not a straight line, and the joint will deviate from the reference docking line. Usually, welding is required at the joint.
[0003] The existing butt welding is usually done manually, using a pressure plate to press the two plates to be welded. In order to ensure a firm weld, the welded panels are manually rotated 180 degrees and welded on the other side. Due to the heavy weight of the steel plate, it is difficult to move and reverse, which makes welding more difficult. The welding strength is high, and the welding point is prone to stress during the flipping process, resulting in unstable welding quality and a high defect rate. Utility Model Content
[0004] The purpose of the utility model is to provide a welding device for electromechanical installation to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for electromechanical installation, comprising a bearing assembly, a fixing assembly, and a welding assembly;
[0006] The bearing assembly includes a base, on which a slideway and a supporting slide rail are provided. The slideways are four in number and are distributed in groups of two on the left and right sides of the top surface of the base; the supporting slide rails are two in number and are located in the middle of the top surface of the base; the supporting slide rail is located between the slideways on both sides;
[0007] The fixing assembly includes two bearing plates, which are used in conjunction with the slideways on both sides respectively; the bottom surface of the bearing plate is fixedly connected to the support roller, and the support roller can slide in the slideway; the top surface of the bearing plate is provided with a frame, and the frame is provided with a bearing platform and a push rod, the push rod moves in a direction toward the bearing platform, and the moving end of the push rod is fixedly connected to the pressure plate;
[0008] The welding assembly includes a U-shaped plate, the front side of the U-shaped plate is open, the bottom of the U-shaped plate is slidably connected to the support rail via a slider, the top and bottom surfaces inside the U-shaped plate are both provided with linear guide rails, the linear guide rails are slidably connected to the support plate, the support plate is connected to the movable plate via a cylinder, and the movable plate is fixedly connected to the welding gun.
[0009] Preferably, a threaded hole is provided on the bearing plate, a threaded rod is provided in the threaded hole, the top of the threaded rod is fixedly connected to the rotating plate, and a plurality of limiting grooves used in conjunction with the threaded rod are provided on the base.
[0010] Preferably, each frame is provided with at least two push rods.
[0011] Preferably, the surface of the pressing plate is provided with anti-slip textures.
[0012] Preferably, the running direction of the linear guide rail is perpendicular to the running direction of the supporting slide rail.
[0013] The beneficial effects of the utility model are: 1. The two plates to be welded are placed on the bearing platforms on both sides respectively, the push rod drives the pressure plate to move against the surface of the plate to fix the plate, and the bearing plate is moved to move along the slide direction. After the plates on both sides are close, the threaded rod is screwed into the appropriate limit groove according to the actual welding requirements to limit the bearing plate to complete the docking of the plates on both sides. The operation is convenient, and the staff only needs to place the heavier plates on the bearing platform, which effectively saves manpower.
[0014] 2. The positions of the upper and lower welding guns are adjusted by linear guides and cylinders. After the positions are determined, the support rails drive the welding guns to move and weld, so that the upper and lower sides of the two sheet metal joints can be welded at the same time. There is no need to flip the sheet metal before welding, which saves welding time, improves welding efficiency, and has high welding quality, reducing product defective rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] In the figure, 1. base, 2. slide, 3. support slide rail, 4. load-bearing plate, 5. support roller, 6. frame, 7. load-bearing platform, 8. push rod, 9. pressure plate, 10. U-shaped plate, 11. slider, 12. linear guide rail, 13. support plate, 14. cylinder, 15. moving plate, 16. welding gun, 17. threaded rod, 18. rotating plate. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0019] Reference Figure 1 , this embodiment provides a welding device for electromechanical installation, including a bearing assembly, a fixing assembly, and a welding assembly;
[0020] The bearing assembly includes a base 1, on which a slide 2 and a supporting slide rail 3 are provided. The slides 2 are four in number and are distributed in groups of two on the left and right sides of the top surface of the base 1; the supporting slide rails 3 are two in number and are located in the middle of the top surface of the base 1; the supporting slide rails 3 are located between the slides 2 on both sides;
[0021] The fixing assembly includes two bearing plates 4, which are used in conjunction with the slideways 2 on both sides respectively; the bottom surface of the bearing plate 4 is fixedly connected to a support roller 5, and the support roller 5 can slide in the slideway 2; the top surface of the bearing plate 4 is provided with a frame 6, and the frame 6 is provided with a bearing platform 7 and a push rod 8, the push rod 8 moves in a direction toward the bearing platform 7, and the moving end of the push rod 8 is fixedly connected to a pressure plate 9;
[0022] The welding assembly includes a U-shaped plate 10, the front side of the U-shaped plate 10 is open, the bottom of the U-shaped plate 10 is slidably connected to the support rail 3 through a slider 11, the top and bottom surfaces of the U-shaped plate 10 are both provided with linear guide rails 12, the linear guide rails 12 are slidably connected to the support plate 13, the support plate 13 is connected to the moving plate 15 through a cylinder 14, and the moving plate 15 is fixedly connected to the welding gun 16; the supporting rail 3, the linear guide rail 12, and the cylinder 14 are controlled by a PLC module, and the specific PLC module control system should be known to those skilled in the art.
[0023] The bearing plate 4 is provided with a threaded hole, in which a threaded rod 17 is provided, and the top of the threaded rod 17 is fixedly connected to a rotating plate 18. The base 1 is provided with a plurality of limiting grooves used in conjunction with the threaded rod 17. The threaded rod 17 is screwed into the limiting groove to limit the bearing plate 4. The limiting groove is located between the two slideways 2 on the same side.
[0024] At least two push rods 8 are provided on each frame 6 to increase the use effect of the pressing plate 9 and to fix the sheet material stably.
[0025] The surface of the pressing plate 9 is provided with anti-skid patterns.
[0026] The running direction of the linear guide rail 12 is perpendicular to the running direction of the supporting slide rail 3, so that the welding gun 16 can be displaced in multiple directions.
[0027] When the utility model is used, the two plates to be welded are respectively placed on the supporting platforms 7 on both sides, the push rod 8 drives the pressure plate 9 to move against the surface of the plate to fix the plate, and the supporting plate 4 is moved to move the supporting plate 4 along the direction of the slide 2. After the plates on both sides are close, the threaded rod 17 is screwed into the appropriate limiting groove according to the actual welding requirements, and the supporting plate 4 is limited to complete the docking of the plates on both sides. The operation is convenient, and the staff only needs to place the heavier plates on the supporting platform 7, which effectively saves manpower.
[0028] The positions of the upper and lower welding guns are adjusted by linear guides and cylinders. After the positions are determined, the supporting slide rails drive the welding guns to move and weld, so that the upper and lower sides of the butt joint of the two sheets can be welded simultaneously. There is no need to flip the sheets before welding, which saves welding time, improves welding efficiency, and has high welding quality, reducing product defective rate.
[0029] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A welding device for electromechanical installation, characterized in that: Including bearing components, fixing components, and welding components; The bearing assembly includes a base, on which a slideway and a supporting slide rail are provided. The slideways are four in number and are distributed in groups of two on the left and right sides of the top surface of the base; the supporting slide rails are two in number and are located in the middle of the top surface of the base; the supporting slide rail is located between the slideways on both sides; The fixing assembly includes two bearing plates, which are used in conjunction with the slideways on both sides respectively; the bottom surface of the bearing plate is fixedly connected to the support roller, and the support roller can slide in the slideway; the top surface of the bearing plate is provided with a frame, and the frame is provided with a bearing platform and a push rod, the push rod moves in a direction toward the bearing platform, and the moving end of the push rod is fixedly connected to the pressure plate; The welding assembly includes a U-shaped plate, the front side of the U-shaped plate is open, the bottom of the U-shaped plate is slidably connected to the support rail via a slider, the top and bottom surfaces inside the U-shaped plate are both provided with linear guide rails, the linear guide rails are slidably connected to the support plate, the support plate is connected to the movable plate via a cylinder, and the movable plate is fixedly connected to the welding gun.
2. The welding device for electromechanical installation according to claim 1, characterized in that: The bearing plate is provided with a threaded hole, a threaded rod is provided in the threaded hole, the top of the threaded rod is fixedly connected to the rotating plate, and the base is provided with a plurality of limiting grooves used in conjunction with the threaded rod.
3. The welding device for electromechanical installation according to claim 1, characterized in that: Each frame is provided with at least two push rods.
4. The welding device for electromechanical installation according to claim 1, characterized in that: The surface of the pressing plate is provided with anti-skid patterns.
5. The welding device for electromechanical installation according to claim 1, characterized in that: The running direction of the linear guide rail is perpendicular to the running direction of the supporting slide rail.