Assembling frame for starting disk of air compressor

By designing the assembly rack of the air compressor starter disk, using the compression components, lifting mechanisms and adjustment components, the problems of low installation efficiency and high labor occupation cost of the air compressor starter disk are solved, and an efficient and labor-saving installation process is achieved.

CN222569830UActive Publication Date: 2025-03-07DONGZE ENERGY SAVING TECH (SUZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420655095.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

When installing the air compressor starter plate, due to its heavy volume, multiple people usually need to cooperate with the operation, resulting in low installation efficiency and high labor cost.

Method used

An air compressor starter disk assembly frame is designed, including a base, column, top frame, compression assembly, lifting mechanism, roller shaft, accommodation groove and adjustment assembly. Through these components, the fixing, lifting and assembly of the starter disk is achieved, and the compression of the electrical components and the starter disk is automatically completed.

Benefits of technology

It improves the installation efficiency of the air compressor starter disk, saves manpower, reduces installation costs, and can adapt to starter disks of different sizes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222569830U_ABST
    Figure CN222569830U_ABST
Patent Text Reader

Abstract

The utility model discloses an air compressor starting disc assembling frame which comprises a base, stand columns arranged at the four corners of the upper end of the base and a top frame arranged at the tops of the multiple stand columns. The pressing assembly comprises a first hydraulic rod vertically arranged below the top frame and a pressing disc arranged at the output end of the bottom of the first hydraulic rod. A lifting mechanism used for fixing and lifting the starting disc is arranged at the top of the base and comprises clamping plates symmetrically arranged at the two ends of the top of the base and used for being matched with the starting disc in a clamped mode, and second hydraulic rods used for driving the clamping plates to ascend and descend are symmetrically arranged at the two ends of the bottom of the top frame. According to the air compressor starting disc assembling frame, the arranged pressing assembly is matched with the lifting mechanism, fixing, lifting and assembling of the starting disc can be achieved, pressing fit of an electric appliance element and the starting disc is automatically achieved through the pressing assembly, automatic pressing fit is achieved after the electric appliance element and the starting disc are manually connected in an inserted mode, efficiency is improved, and manpower is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of air compressor installation equipment, in particular to an air compressor starting disk assembly frame. Background Art

[0002] The air compressor starter disk has the functions of automatic conversion, phase failure / missing phase, wrong / reverse phase sequence protection, and the microcomputer implements the whole process control of the air compressor, which can preset and modify various parameters, and can also randomly sample the important parameters such as the operating current, temperature, pressure of the air compressor main computer and display them on the main interface screen. The air compressor starter disk is loaded with various electrical components such as fuses, contactors, thermal relays, various instruments, terminal blocks, etc. During installation, since the air compressor starter disk itself and some electrical components are heavy and large in size, it usually requires multiple people to cooperate in the operation. The plugging and tightening of the components and the starter disk are time-consuming and labor-intensive, the installation efficiency is low, and the manpower cost is high.

[0003] Therefore, it is necessary to propose an air compressor starting disk assembly frame to solve the above problems. Utility Model Content

[0004] The main purpose of the utility model is to provide an air compressor starting disk assembly frame, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An air compressor starter disc assembly frame comprises a base, columns arranged at four corners of the upper end of the base, and a top frame arranged on top of a plurality of columns, a clamping assembly is arranged below the top frame, and the clamping assembly comprises a first hydraulic rod vertically arranged below the top frame and a pressure plate arranged at the output end of the bottom of the first hydraulic rod;

[0007] The top of the base is provided with a lifting mechanism for fixing and lifting the start-up disk, the lifting mechanism includes a clamping plate symmetrically arranged at both ends of the top of the base and used for clamping with the start-up disk, and the two ends of the bottom of the top frame are symmetrically provided with a second hydraulic rod for driving the clamping plate to lift;

[0008] A through slot is arranged on the top of the base, a roller protruding from the top of the base is rotatably connected to the inner side of the through slot, and receiving slots corresponding to and adapted to the card plate are symmetrically arranged on the two end edges of the through slot.

[0009] Preferably, the rollers are evenly distributed along the length direction of the through slot, and the rollers are rotatably connected to the inner wall of the through slot via a rotating shaft.

[0010] Preferably, a driving mechanism for adjusting the position of the first hydraulic rod is arranged above the first hydraulic rod, the driving mechanism comprises a first screw rod arranged inside the top frame, a first slide seat is threadedly matched on the first screw rod, and a first reduction motor for driving the first screw rod to rotate is arranged on one side of the top frame;

[0011] The bottom of the first slide is fixedly connected to a moving frame, a second screw rod is arranged on the inner side of the moving frame, and the second screw rod is arranged vertically to the first screw rod, a second slide is threadedly fitted on the second screw rod, the first hydraulic rod is fixedly connected to the bottom of the second slide, and a second reduction motor for driving the second screw rod to rotate is arranged on one side of the moving frame.

[0012] Preferably, an adjustment component is arranged between the second hydraulic rod and the card plate, and the adjustment component includes a lifting frame symmetrically arranged on the side away from the two card plates, the two lifting frames are symmetrically provided with adjustment grooves on the side close to each other, the two lifting frames are symmetrically threaded with adjustment screws on the ends away from each other, knobs are symmetrically arranged on the ends away from each other, and adjustment plates are symmetrically fixedly connected with the opposite sides of the upper ends of the two card plates.

[0013] Preferably, the adjustment plate is movably plugged into the adjustment slot;

[0014] The end of the lifting frame is matched with the movable guide of the column.

[0015] Preferably, one end of the adjusting screw rod away from the knob extends to the inner side of the adjusting slot and is rotatably connected to the side of the adjusting plate away from the clamping plate via a bearing.

[0016] Compared with the prior art, the utility model provides an air compressor starting disk assembly rack, which has the following beneficial effects:

[0017] 1. The air compressor start disk assembly rack can fix, lift and assemble the start disk through the provided clamping assembly and the lifting mechanism. The electrical components and the start disk are automatically pressed together through the clamping assembly. The electrical components and the start disk are automatically pressed together after being manually plugged in, which improves efficiency and saves manpower. The driving mechanism can adjust the position of the clamping assembly in the front, back, left and right directions, thereby facilitating the press-fit assembly of the electrical components at various positions.

[0018] 2. The air compressor start-up disk assembly rack is convenient for accommodating the card plate through the set accommodating groove, and the setting of the roller shaft facilitates the loading and unloading of the start-up disk, further saving manpower;

[0019] 3. The air compressor start disk assembly rack can adjust the distance between the two clamping plates through the arranged adjustment components, so as to adapt to start disks of different sizes and increase adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the utility model from another perspective;

[0022] Figure 3 It is a structural schematic diagram of the mobile frame of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the utility model when the adjustment plate and the lifting frame are separated;

[0024] Figure 5 It is a structural schematic diagram of the utility model in a state where the roller shaft and the base are separated.

[0025] In the figure: 1. base; 2. column; 3. top frame; 4. first screw rod; 5. first slide; 6. first reduction motor; 7. second reduction motor; 8. lifting frame; 9. clamping plate; 10. roller; 11. moving frame; 12. second screw rod; 13. second slide; 14. first hydraulic rod; 15. pressure plate; 16. adjustment plate; 17. adjustment slot; 18. adjustment screw rod; 19. knob; 20. second hydraulic rod; 21. through slot; 22. rotating shaft; 23. receiving slot. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] Example

[0028] like Figure 1-Figure 5 As shown, in this embodiment, an air compressor starter disk assembly frame includes a base 1, columns 2 arranged at the four corners of the upper end of the base 1, and a top frame 3 arranged on the top of multiple columns 2. A clamping assembly is arranged below the top frame 3, and the clamping assembly includes a first hydraulic rod 14 vertically arranged below the top frame 3 and a pressure plate 15 arranged at the output end of the bottom of the first hydraulic rod 14;

[0029] Furthermore, a lifting mechanism for fixing and lifting the start-up disk is provided on the top of the base 1, and the lifting mechanism includes a clamping plate 9 symmetrically arranged at both ends of the top of the base 1 and used for clamping and cooperating with the start-up disk, and a second hydraulic rod 20 for driving the clamping plate 9 to lift and lower is symmetrically arranged at both ends of the bottom of the top frame 3;

[0030] Furthermore, in order to facilitate loading and unloading, a through groove 21 is provided on the top of the base 1, and the inner side of the through groove 21 is rotatably connected to a roller 10 protruding from the top of the base 1. The roller 10 is evenly distributed along the length direction of the through groove 21, and the roller 10 is rotatably connected to the inner wall of the through groove 21 through a rotating shaft 22. The two end edges of the through groove 21 are symmetrically provided with accommodating grooves 23 corresponding to and adapted to the clamping plate 9.

[0031] Furthermore, a driving mechanism for adjusting the position of the first hydraulic rod 14 is provided above the first hydraulic rod 14, and the driving mechanism includes a first screw rod 4 arranged on the inner side of the top frame 3, and a first slide 5 is threadedly engaged on the first screw rod 4, and a first reduction motor 6 for driving the first screw rod 4 to rotate is provided on one side of the top frame 3, and a moving frame 11 is fixedly connected to the bottom of the first slide 5, and a second screw rod 12 is provided on the inner side of the moving frame 11, and the second screw rod 12 is vertically arranged with the first screw rod 4, and a second slide 13 is threadedly engaged on the second screw rod 12, the first hydraulic rod 14 is fixedly connected to the bottom of the second slide 13, and a second reduction motor 7 for driving the second screw rod 12 to rotate is provided on one side of the moving frame 11.

[0032] Furthermore, an adjustment component is arranged between the second hydraulic rod 20 and the card plate 9, and the adjustment component includes a lifting frame 8 symmetrically arranged on the side away from the two card plates 9, the end of the lifting frame 8 is matched with the movable guide of the column 2, the close side of the two lifting frames 8 is symmetrically provided with an adjustment groove 17, the away end of the two lifting frames 8 is symmetrically threaded with an adjustment screw 18, the away end of the two adjusting screw 18 is symmetrically provided with a knob 19, the opposite side of the upper end of the two card plates 9 is symmetrically fixedly connected with an adjustment plate 16, the adjustment plate 16 is movably plugged into the adjustment groove 17, the end of the adjustment screw 18 away from the knob 19 extends to the inner side of the adjustment groove 17 and is rotatably connected to the side of the adjustment plate 16 away from the card plate 9 through a bearing.

[0033] Working principle: when in use, first accommodate the lower end of the card plate 9 into the accommodating groove 23 so that it does not protrude from the upper end of the roller shaft 10, place the start disk on the end of the roller shaft 10 at the top of the base 1, and then push the start disk to a suitable displacement, then the second hydraulic rod 20 drives the card plate 9 to rise through the lifting frame 8, so that the start disk and the card plate 9 are engaged, and then the electrical components are plugged into the correct position on the start disk one by one, and then the first reduction motor 6 drives the first screw rod 4 to rotate and adjust the position of the first hydraulic rod 14, and the second reduction motor 7 drives the second screw rod 12 to rotate and adjust the other position of the first hydraulic rod 14, and finally the first hydraulic rod 14 is driven by the first hydraulic rod 20 to rotate and adjust the other position of the first hydraulic rod 14. The pressure rod 14 drives the pressure plate 15 to move downward to press the electrical components onto the starting plate, and then the pressure plate 15 rises and resets, and the second hydraulic rod 20 lifts the starting plate to a high place so that the starting plate is suspended in the air, and finally the electrical components are tightened under the starting plate. When unloading, the second hydraulic rod 20 lowers the starting plate, and also makes the lower end of the clamping plate 9 enter the receiving groove 23. At this time, the starting plate is supported by the roller shaft 10, and finally it can be pushed down. It is convenient and fast, saves manpower, and improves efficiency. In addition, the position of the clamping plate 9 can be adjusted by rotating the knob 19 to drive the adjusting screw 18 to rotate, so as to adapt to starting plates of different sizes.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An air compressor starter disk assembly frame, comprising a base (1), columns (2) arranged at four corners of the upper end of the base (1), and a top frame (3) arranged on top of a plurality of columns (2), characterized in that: A clamping assembly is arranged below the top frame (3), and the clamping assembly comprises a first hydraulic rod (14) vertically arranged below the top frame (3) and a pressure plate (15) arranged at the bottom output end of the first hydraulic rod (14); A lifting mechanism for fixing and lifting the start-up disk is arranged at the top of the base (1), and the lifting mechanism comprises a clamping plate (9) symmetrically arranged at two ends of the top of the base (1) and used for clamping and cooperating with the start-up disk, and a second hydraulic rod (20) for driving the clamping plate (9) to lift and lower is symmetrically arranged at two ends of the bottom of the top frame (3); A through slot (21) is provided at the top of the base (1), the inner side of the through slot (21) is rotatably connected to a roller shaft (10) protruding from the top of the base (1), and receiving slots (23) corresponding to and matching the clamping plate (9) are symmetrically provided at the two end edges of the through slot (21).

2. The air compressor starting disk assembly rack according to claim 1, characterized in that: The roller shafts (10) are evenly distributed along the length direction of the through slot (21), and the roller shafts (10) are rotatably connected to the inner wall of the through slot (21) via a rotating shaft (22).

3. The air compressor starting disk assembly rack according to claim 2, characterized in that: A driving mechanism for adjusting the position of the first hydraulic rod (14) is arranged above the first hydraulic rod (14), the driving mechanism comprising a first screw rod (4) arranged inside the top frame (3), a first slide seat (5) being threadedly engaged on the first screw rod (4), and a first reduction motor (6) for driving the first screw rod (4) to rotate is arranged on one side of the top frame (3); The bottom of the first slide (5) is fixedly connected to a moving frame (11), a second screw rod (12) is arranged on the inner side of the moving frame (11), and the second screw rod (12) is arranged vertically with the first screw rod (4), a second slide (13) is threadedly engaged on the second screw rod (12), the first hydraulic rod (14) is fixedly connected to the bottom of the second slide (13), and a second reduction motor (7) for driving the second screw rod (12) to rotate is arranged on one side of the moving frame (11).

4. The air compressor starting disk assembly rack according to claim 3, characterized in that: An adjustment component is arranged between the second hydraulic rod (20) and the clamping plate (9), and the adjustment component comprises a lifting frame (8) symmetrically arranged on the side away from the two clamping plates (9), the side close to the two lifting frames (8) is symmetrically provided with an adjustment groove (17), the ends away from the two lifting frames (8) are symmetrically threaded with an adjustment screw (18), the ends away from the two adjustment screws (18) are symmetrically provided with a knob (19), and the opposite side of the upper ends of the two clamping plates (9) is symmetrically fixedly connected with an adjustment plate (16).

5. The air compressor starting disk assembly rack according to claim 4, characterized in that: The adjustment plate (16) and the adjustment slot (17) are movably plugged into each other; The end of the lifting frame (8) is movably guided and matched with the column (2).

6. The air compressor starting disk assembly rack according to claim 5, characterized in that: The end of the adjusting screw rod (18) away from the knob (19) extends to the inner side of the adjusting slot (17) and is rotatably connected to the side of the adjusting plate (16) away from the clamping plate (9) via a bearing.