Steel bar rust removal device

By designing a steel bar rust removal device including a fixing mechanism and a rust removal mechanism, the existing manual rust removal methods have solved the problems of high labor strength, low efficiency and unsatisfactory results, and efficient and automated steel bar rust removal are achieved, ensuring the bonding strength and safety of the concrete structure.

CN222570302UActive Publication Date: 2025-03-07XUZHOU ZHONGKUANG ANFENG ENG TECH +2
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Patent Information

Application Number
CN202420687371.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-07
Estimated Expiration
2034-04-07

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    Figure CN222570302U_ABST
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Abstract

The utility model discloses a steel bar derusting device, which relates to the technical field of steel bar derusting and comprises a moving trolley, a fixing mechanism and a derusting mechanism are respectively arranged at the top end of the moving trolley along the length direction, a clamping hand used for fixing one end of a steel bar is arranged on the fixing mechanism, and the derusting mechanism comprises a collecting box. Bidirectional threaded rods are rotationally connected to the two sides of the interior of the collecting box, a steel bar with rust needing to be removed can be placed between clamping hands and two clamping blocks, one end of the steel bar is inserted into a center groove, and the outer side of the steel bar is clamped and fixed through the fact that the three clamping hands get close to one another; meanwhile, a part of the outer side of the reinforcing steel bar is located between the two clamping blocks, on one hand, the reinforcing steel bar clamping strength can be enhanced, the reinforcing steel bar can be stabilized, after a driving motor is started, a fixing disc and the clamped reinforcing steel bar are driven to rotate, and the outer side of the reinforcing steel bar located between the two clamping blocks rubs with a steel brush; and rust on the outer side of the steel bar is cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar rust removal, in particular to a steel bar rust removal device. Background Art

[0002] During the construction of a building project, the steel bars stored at the construction site will inevitably rust due to long-term contact with the atmosphere. Steel bar corrosion will reduce the bonding strength between the steel bars and concrete, so that the tensile force on the steel bars cannot be effectively transferred to the concrete. At the same time, the corrosion products generated by the rust will accumulate between the concrete and the steel bars. The volume expansion and compression will cause the concrete protective layer to crack, bulge, and peel off, causing the bonding strength between the steel bars and the concrete interface to decrease rapidly.

[0003] At present, the rust removal of steel bars at construction sites is mainly done manually, that is, workers use wire brushes to repeatedly brush the surface of each steel bar. Manual rust removal is labor-intensive, inefficient, and requires a lot of manpower and time. In addition, the rust removal effect is not ideal and it is difficult to remove it completely. Steel bars that have not been completely rusted will still leave hidden dangers when used in concrete structures.

[0004] Therefore, it is necessary to propose a device for removing rust from steel bars to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a device for removing rust from steel bars, so as to solve the problem that workers use wire brushes to repeatedly brush the surface of steel bars one by one. Manual rust removal is labor-intensive, low in efficiency, requires a lot of manpower and time, and the rust removal effect is not ideal, and it is difficult to remove it thoroughly. Steel bars that have not been completely rusted will still leave hidden dangers when used in concrete structures.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for removing rust from steel bars, comprising a mobile vehicle, a fixing mechanism and a rust removal mechanism are respectively arranged at the top of the mobile vehicle along the length direction, a clamp for fixing one end of the steel bar is arranged on the fixing mechanism, the rust removal mechanism comprises a collecting box, two sides of the collecting box are rotatably connected with a bidirectional threaded rod, two threads of the bidirectional threaded rod are threadedly fitted with clamping blocks, a plurality of auxiliary blocks are fixed on the opposite side of the two clamping blocks, a steel brush for removing rust is arranged on the side of the plurality of auxiliary blocks away from the corresponding clamping blocks, a sliding groove is provided at the top of the collecting box close to the fixing mechanism, a support seat is slidably fitted on the sliding groove, and a conical ring is fixed on the top of the support seat.

[0007] Preferably, the diameter of the tapered ring on the side close to the fixing mechanism is larger than the radius of the tapered ring on the side away from the fixing mechanism.

[0008] Preferably, the fixing mechanism includes two sliding rods and a fixed plate, the two sliding rods are fixed to the top of the mobile vehicle, and the two sliding rods are slidably matched with a sliding seat, the fixed plate is fixed to one side of the sliding seat close to the collection box, and the other side of the sliding seat is connected to a driving motor, the driving motor is connected to the fixed plate, and the driving motor drives the fixed plate to rotate.

[0009] Preferably, a central groove for fixing the end of the steel bar is opened in the middle of one side of the fixed plate close to the collecting box, and three matching grooves are connected to the outside of the central groove. The three matching grooves are distributed around the center of the central groove, and the clamping hands are slidably matched with the inside of the corresponding matching grooves.

[0010] Preferably, a through hole for the clamping block to pass through is opened at the top of the collecting box, and a connecting pipe is connected to the bottom of the collecting box, and a suction pump is connected to the bottom of the connecting pipe.

[0011] Preferably, the suction pump is fixed inside the mobile vehicle.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The steel bar that needs to be cleaned of rust can be placed between the clamp and the two clamps. One end of the steel bar is inserted into the center groove, and the three clamps are close to each other to clamp and fix the outside of the steel bar. At the same time, part of the outside of the steel bar is in the two clamps. On the one hand, the clamping strength of the steel bar can be strengthened, and the steel bar can also be stabilized. When the drive motor is started, it drives the fixed plate and the clamped steel bar to rotate, and the outside of the steel bar between the two clamps will rub against the steel brush to clean the rust on the outside of the steel bar.

[0014] 2. When the steel bar is fixed, it will pass through the conical ring. When the steel bar has completed the rust removal work through the rust removal mechanism, when the clamp drives the steel bar to move, the steel bar will also pass through the conical ring. The conical ring will scrape the outer surface of the steel bar to prevent the rust from falling and sticking to the outside of the steel bar after cleaning. At the same time, the conical ring can also support the steel bar and improve the supporting strength of the steel bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of the structure of the device for removing rust from steel bars.

[0016] Figure 2 It is a structural schematic diagram of the connecting pipe of the utility model.

[0017] Figure 3 For this utility model Figure 2 Enlarged schematic diagram at point A in the middle.

[0018] In the figure: 1. Mobile car; 2. Collecting box; 3. Bidirectional threaded rod; 4. Clamping block; 5. Auxiliary block; 6. Sliding rod; 7. Sliding seat; 8. Driving motor; 9. Fixed plate; 10. Matching groove; 11. Clamping hand; 12. Center groove; 13. Connecting pipe; 14. Sliding groove; 15. Support seat; 16. Conical ring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The utility model provides Figure 1 - Figure 3 The device for removing rust from steel bars shown in the figure comprises a moving vehicle 1. A fixing mechanism and a rust removal mechanism are respectively arranged on the top of the moving vehicle 1 along the length direction. The fixing mechanism and the rust removal mechanism are distributed along a straight line.

[0021] The fixing mechanism includes two sliding rods 6 and a fixed plate 9. The two sliding rods 6 are fixed to the top of the mobile vehicle 1, and the two sliding rods 6 are slidably matched with a sliding seat 7. The fixed plate 9 is fixed to one side of the sliding seat 7 close to the collection box 2. The other side of the sliding seat 7 is connected to a driving motor 8. The driving motor 8 is connected to the fixed plate 9, and the driving motor 8 drives the fixed plate 9 to rotate.

[0022] A central groove 12 for fixing the end of the steel bar is provided in the middle of the fixing plate 9 close to the collecting box 2. Three matching grooves 10 are connected to the outside of the central groove 12. The three matching grooves 10 are distributed around the center of the central groove 12, and the clamping hands 11 are slidably matched with the corresponding matching grooves 10. The fixing mechanism is provided with a clamping hand 11 for fixing one end of the steel bar. The rust removal mechanism includes a collecting box 2. Two sides of the collecting box 2 are rotatably connected with a bidirectional threaded rod 3. Both threads of the bidirectional threaded rod 3 are threadedly matched with a clamping block 4. A plurality of auxiliary blocks 5 are fixed on the opposite side of the two clamping blocks 4. A steel brush for removing rust is provided on the side of the plurality of auxiliary blocks 5 away from the corresponding clamping blocks 4.

[0023] The steel bar that needs to be cleaned of rust can be placed between the clamp 11 and the two clamping blocks 4, one end of the steel bar is inserted into the center groove 12, and the three clamping hands 11 are close to each other to clamp and fix the outer side of the steel bar. At the same time, a part of the outer side of the steel bar is in the two clamping blocks 4, which can enhance the clamping strength of the steel bar and stabilize the steel bar. When the driving motor 8 is started, it drives the fixed plate 9 and the clamped steel bar to rotate, and the outer side of the steel bar between the two clamping blocks 4 will rub against the steel brush to clean the rust on the outer side of the steel bar.

[0024] The top of the collecting box 2 is provided with a through hole for the clamping block 4 to pass through, the bottom of the collecting box 2 is connected with a connecting pipe 13 , the bottom of the connecting pipe 13 is connected with a suction pump, and the suction pump is fixed inside the mobile vehicle 1 .

[0025] While cleaning, the suction pump is driven. After cleaning, the rust chips fall into the inside of the collection box 2. The suction pump can collect the chips in a unified manner, reducing the time for manual cleaning by personnel.

[0026] At the same time, the fixed plate 9 can move on the sliding rod 6 toward the side away from the rust removal mechanism through the sliding seat 7, thereby driving the steel bar to move and rub between the two clamping blocks 4, thereby cleaning the rust on the entire steel bar along the length direction.

[0027] A sliding groove 14 is provided at the top of the collecting box 2 near the fixing mechanism, on which a support seat 15 is slidably fitted, and a conical ring 16 is fixed at the top of the support seat 15, the diameter of the conical ring 16 near the fixing mechanism is larger than the radius of the side away from the fixing mechanism.

[0028] Furthermore, when the steel bar is fixed, it will pass through the conical ring 16. When the steel bar has completed the rust removal work through the rust removal mechanism, when the clamping hand 11 drives the steel bar to move, the steel bar will also pass through the conical ring 16. The conical ring 16 will scrape the outer surface of the steel bar to prevent rust from falling and sticking to the outside of the steel bar after cleaning. At the same time, the conical ring 16 can also support the steel bar to improve the supporting strength of the steel bar.

[0029] As required, the tapered ring 16 can move on the sliding groove 14 following the support seat 15 .

Claims

1. A device for removing rust from steel bars, comprising a mobile vehicle (1), characterized in that: The top of the mobile vehicle (1) is provided with a fixing mechanism and a rust removal mechanism respectively along the length direction, the fixing mechanism is provided with a clamp (11) for fixing one end of the steel bar, the rust removal mechanism comprises a collection box (2), the two sides of the collection box (2) are rotatably connected with a bidirectional threaded rod (3), the two threads of the bidirectional threaded rod (3) are threadedly matched with a clamping block (4), a plurality of auxiliary blocks (5) are fixed on the opposite side of the two clamping blocks (4), and a steel brush for removing rust is provided on the side of the plurality of auxiliary blocks (5) away from the corresponding clamping block (4), a sliding groove (14) is provided at the top of the collection box (2) close to the fixing mechanism, a support seat (15) is slidably matched on the sliding groove (14), and a conical ring (16) is fixed on the top of the support seat (15).

2. A steel bar rust removal device according to claim 1, characterized in that: The diameter of the tapered ring (16) on the side close to the fixing mechanism is larger than the radius of the side away from the fixing mechanism.

3. A steel bar rust removal device according to claim 1, characterized in that: The fixing mechanism comprises two sliding rods (6) and a fixing plate (9), the two sliding rods (6) are fixed to the top of the moving vehicle (1), and the two sliding rods (6) are slidably matched with a sliding seat (7), the fixing plate (9) is fixed to one side of the sliding seat (7) close to the collecting box (2), and the other side of the sliding seat (7) is connected to a driving motor (8), the driving motor (8) is connected to the fixing plate (9), and the driving motor (8) drives the fixing plate (9) to rotate.

4. A steel bar rust removal device according to claim 3, characterized in that: A central groove (12) for fixing the end of the steel bar is provided in the middle of one side of the fixing plate (9) close to the collecting box (2), and three matching grooves (10) are connected to the outside of the central groove (12). The three matching grooves (10) are distributed around the center of the central groove (12), and the clamping hands (11) are slidably matched in the inside of the corresponding matching grooves (10).

5. The device for removing rust from steel bars according to claim 1, characterized in that: The top end of the collection box (2) is provided with a through opening through which the clamping block (4) passes, the bottom end of the collection box (2) is connected to a connecting pipe (13), and the bottom end of the connecting pipe (13) is connected to a suction pump.

6. A steel bar rust removal device according to claim 5, characterized in that: The suction pump is fixed inside the mobile vehicle (1).